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1. 发明专利

JP2005271206A Resin material welding method and welded body 审中-公开
标题翻译：树脂材料焊接方法和焊接体
公开(公告)号：JP2005271206A
公开(公告)日：2005-10-06
申请号：JP2004083371
申请日：2004-03-22
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： WATANABE TOSHIO , KONDO KANEMITSU
IPC分类号： B29C65/16 , B29K105/04
CPC分类号： B29C66/727 , B29C65/1616 , B29C65/1635 , B29C65/1654 , B29C65/1677 , B29C66/1122 , B29C66/45 , B29C66/73921 , B29K2105/04 , B29K2105/043
摘要： PROBLEM TO BE SOLVED: To efficiently weld resin materials mutually by a laser beam relatively low in energy.
SOLUTION: A laser beam is emitted to a foamed resin material 2 from the side of a transparent resin material so as to closely bond a transparent resin material 1 for permitting the laser beam to transmit and a foamed resin layer 2 including carbon black. A molten basin 4 is formed by the heat caused in the foamable resin material 2 upon the absorption of the heat energy of the laser beam. At this time, since the foamed cells 3 of a foamable resin material 2 become a heat insulating material to preven the diffusion of heat, the accumulation of heat in the molten basin 4 is accelerated to effectively transfer heat to the transparent resin material 1. That is, since the loss of heat energy is reduced, the resin can be melted in a short time by relatively low energy. Thereafter, the molten resin is solidified and a welded part 5 is formed to weld both resin materials.
COPYRIGHT: (C)2006,JPO&NCIPI
摘要翻译：要解决的问题：通过能量相对较低的激光束有效地焊接树脂材料。解决方案：从透明树脂材料侧将激光束发射到发泡树脂材料2上，以便紧密地粘接用于允许激光束透射的透明树脂材料1和包含炭黑的发泡树脂层2 。在吸收激光束的热能的同时，在发泡性树脂材料2中产生的热量形成熔融盆4。此时，由于发泡性树脂材料2的发泡泡沫3成为预热热扩散的绝热材料，因此加热熔融盆4内的热量积聚，从而有效地将热传递到透明树脂材料1上。由于热能的损失减少，所以可以通过相对低的能量在短时间内熔化树脂。此后，使熔融树脂固化，并且形成焊接部分5以焊接两种树脂材料。版权所有（C）2006，JPO＆NCIPI

2. 发明专利

JP2011224848A Apparatus and method for sticking skin material 审中-公开
标题翻译：装置和方法用于粘贴皮肤材料
公开(公告)号：JP2011224848A
公开(公告)日：2011-11-10
申请号：JP2010096027
申请日：2010-04-19
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： KONDO KANEMITSU
IPC分类号： B29C51/16 , B29C51/10 , B29C51/36 , B29L9/00
摘要： PROBLEM TO BE SOLVED: To provide an apparatus and a method for sticking a skin material that can manufacture a material composed of a substrate and the skin material that have excellent quality and high durability without causing an excessive stretching strain of the skin material, when the skin material is applied to a surface of the substrate.SOLUTION: The apparatus 10 includes: upper and lower chambers 1, 2; a mounting base 6 that can freely rise to the upper chamber 1, mounting the substrate W in the lower chamber 2; a pressing means that presses a space K1 of the upper chamber; a suction means that vacuates a space K2 of the lower chamber; and a heating means that heats and softens the skin material S. The mounting base 6 includes a sliding means that slides the substrate W, wherein the mounting base 6 is lifted and a protrusion T of the substrate W is brought into contact with the skin material S to form a support portion R. The sliding means slides the substrate W, hauls a region S1 of one side of the skin material from support portion R, loosens a region S2 of the other side of the skin material, and sticking the skin material S by softening, pressing and vacuating the skin material S the surface of the substrate.
摘要翻译：解决的问题：提供一种用于粘贴能够制造由基材和皮肤材料构成的材料的表皮材料的装置和方法，该材料具有优良的品质和高耐久性，而不会引起皮肤材料的过度的拉伸应变当将皮肤材料施加到基底的表面时。解决方案：装置10包括：上和下室1,2; 安装基座6，其能够自由地上升到上部室1，将基板W安装在下部室2中; 按压上部室的空间K1的按压装置; 抽吸装置使得下室的空间K2起泡; 以及加热和软化皮肤材料S的加热装置。安装基座6包括滑动装置，其滑动基板W，其中安装基座6被提起并且基板W的突起T与皮肤材料接触 S形成支撑部分R.滑动装置滑动基板W，将表皮材料的一侧的区域S1从支撑部分R拉出，松开表皮材料的另一侧的区域S2，并将表皮材料 S通过软化，压制和真空化表皮材料S的底物表面。版权所有（C）2012，JPO＆INPIT

3. 发明专利

JP2012148445A Apparatus and method for attaching skin material 审中-公开
标题翻译：用于接触皮肤材料的装置和方法
公开(公告)号：JP2012148445A
公开(公告)日：2012-08-09
申请号：JP2011007720
申请日：2011-01-18
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： KONDO KANEMITSU
IPC分类号： B29C63/04 , B29C51/10 , B29C51/12
摘要： PROBLEM TO BE SOLVED: To provide an apparatus and method for attaching a skin material, capable of attaching the skin material from the surface of a base material to a backside exquisitely and beautifully, without causing floating or the like at the end of the base material.SOLUTION: The attaching apparatus 10 includes at least a mounting table 5 with a jig 6 for supporting the base material W where the skin material S is attached at least on the surface W1 of the base material W, a nest 71 being slidable on the side of the jig 6 on the mounting table 5, and a control means for executing drive control of the sliding of the nest 71, wherein the skin material S is attached from the surface W1 of the base material W over to the backside W3 by the sliding of the nest 71 while being attached from the surface W1 of the base material W to an end surface 71a of the nest 71.
摘要翻译：要解决的问题：提供一种附着皮肤材料的装置和方法，该装置和方法能够将表皮材料从基材表面附着到背面上，而且不会引起漂浮或类似于底部的漂浮等基材。解决方案：安装装置10至少包括具有用于支撑基材W的夹具6的安装台5，其中表皮材料S至少安装在基材W的表面W1上，嵌套71可滑动在安装台5上的夹具6侧，以及用于执行嵌套71的滑动的驱动控制的控制装置，其中，表皮材料S从基材W的表面W1向背面W3 通过嵌套71的滑动，同时从基材W的表面W1附接到嵌套71的端面71a。版权所有（C）2012，JPO＆INPIT

4. 发明专利

JP2012091329A Apparatus and method for attachment of skin material 审中-公开
标题翻译：皮肤材料附着装置及方法
公开(公告)号：JP2012091329A
公开(公告)日：2012-05-17
申请号：JP2010238371
申请日：2010-10-25
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： KONDO KANEMITSU , UCHIDA HARUO , ISHIKAWA AKIHIKO
IPC分类号： B29C51/10 , B29C51/38 , B29C51/40
摘要： PROBLEM TO BE SOLVED: To provide an apparatus and method for attachment of a skin material, capable of manufacturing members consisting of a base material and the skin material, which have superior quality and high durability, without causing an excessive tensile strain in the skin material.SOLUTION: The apparatus 10 for attachment of the skin material includes: an upper chamber 1 and a lower chamber 2 where the skin material S is sandwiched by the upper and lower chambers in a mold closing position and the upper chamber space K1 and lower chamber space K2 are defined by the skin material S; a placing table 5, which places the base material W in the lower chamber 2, and also which is freely elevatable to the upper chamber 1; and a heating device 11 for softening the skin material S by bringing the interior of the chamber into a high temperature atmosphere. The apparatus also includes a turning device 61 where the base material W is directly installed on the placing table 5 and is freely turnable, and a horizontal movement device 62 for horizontally moving the turning device on the placing table 5. Further, the apparatus includes a control device for synchronously executing at least a turning control of the turning device 61 and a horizontal movement control of the horizontal movement device 62.
摘要翻译：要解决的问题：提供一种用于附着皮肤材料的装置和方法，其能够制造具有优良品质和高耐久性的由基材和表皮材料组成的构件，而不会引起过度的拉伸应变皮肤材料。解决方案：用于附着皮肤材料的装置10包括：上部腔室1和下部腔室2，其中皮肤材料S在模具关闭位置被上部和下部腔室夹持，并且上部腔室空间K1和下腔室K2由皮肤材料S限定; 载置台5，其将基材W放置在下室2中，并且还可自由地升高到上室1; 以及用于通过使室内进入高温气氛来软化表皮材料S的加热装置11。该装置还包括转动装置61，其中基材W直接安装在放置台5上并且可自由转动;以及水平移动装置62，用于使转动装置在放置台5上水平移动。此外，该装置包括：用于同步执行转动装置61的转动控制的控制装置和水平移动装置62的水平移动控制。（C）2012年，JPO和INPIT

5. 发明专利

JP2005336414A Resin composition and molded product therefrom 审中-公开
标题翻译：树脂组合物和成型产品
公开(公告)号：JP2005336414A
公开(公告)日：2005-12-08
申请号：JP2004160469
申请日：2004-05-31
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： INAO TAKASHI , KONDO KANEMITSU
IPC分类号： C08L67/04 , C08L7/00 , C08L101/16
摘要： PROBLEM TO BE SOLVED: To obtain a resin composition and a molded product therefrom that have excellent impact resistance, antibacterial properties and allergy resistance.
SOLUTION: The resin composition and the molded product therefrom comprise at least a polylactic acid and a deproteinized natural rubber. The weight average molecular weight and melt index of the polylactic acid are preferably in the range of 80,000-250,000 and not less than 0.1, respectively. The content of proteins in the deproteinized natural rubber is preferably not more than 0.1 mass%. The mass ratio of the polylactic acid to the deproteinized natural rubber is preferably in the range of 98:2 to 80:20.
COPYRIGHT: (C)2006,JPO&NCIPI
摘要翻译：要解决的问题：获得具有优异的抗冲击性，抗菌性和抗过敏性的树脂组合物及其成型体。解决方案：树脂组合物及其模塑产品至少包含聚乳酸和脱蛋白天然橡胶。聚乳酸的重均分子量和熔融指数优选分别在80,000〜250,000和不小于0.1的范围内。脱蛋白天然橡胶中的蛋白质含量优选为0.1质量％以下。聚乳酸与去蛋白质天然橡胶的质量比优选在98:2〜80:20的范围内。版权所有（C）2006，JPO＆NCIPI

6. 发明专利

JP2010025177A Fiber-reinforced plastic structure and fastening structure and manufacturing method of the same 审中-公开
标题翻译：纤维增强塑料结构及其相关结构及其制造方法
公开(公告)号：JP2010025177A
公开(公告)日：2010-02-04
申请号：JP2008185267
申请日：2008-07-16
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： KONDO KANEMITSU
IPC分类号： F16B5/02
摘要： PROBLEM TO BE SOLVED: To provide a fiber-reinforced plastic structure equipped with a collar for fastening.
SOLUTION: The fiber-reinforced plastic structure 10 is provided with a core member 12, an envelope member 14 covering the core member 12, and the collar 16. The collar 16 penetrates a through-hole 22 formed in the core member 12, and is equipped with a through-hole 26. Both end surfaces 16c and 16d of the collar 16 are exposed from the envelope member 14. A gap 28 is formed between a side surface of the collar 16 and the envelope member 14. The envelope member 14 is formed as described above, and deformation or failure of the envelope member 14 can be prevented even when the collar 16 disposed on the core member 12 is thermally expanded.
COPYRIGHT: (C)2010,JPO&INPIT
摘要翻译：要解决的问题：提供一种配备有用于紧固的套环的纤维增强塑料结构。解决方案：纤维增强塑料结构10设置有芯构件12，覆盖芯构件12的封套构件14和套环16.套环16穿过形成在芯构件12中的通孔22 并且配备有通孔26.轴环16的两个端表面16c和16d从封套构件14露出。间隙28形成在套环16的侧表面和封套构件14之间。信封构件14如上所述形成，并且即使当设置在芯构件12上的套环16热膨胀时，也可以防止包络构件14的变形或破坏。版权所有（C）2010，JPO＆INPIT

7. 发明专利

JP2003048221A Method for manufacturing trim part for car 审中-公开
标题翻译：汽车制动部件的制造方法
公开(公告)号：JP2003048221A
公开(公告)日：2003-02-18
申请号：JP2001237732
申请日：2001-08-06
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： KUDO YASUTAKE , KONDO KANEMITSU , KOBAYASHI TOSHIYUKI
IPC分类号： B60R13/02 , B29C39/02 , B29C39/10 , B29K105/04 , B29L31/58 , B60K37/00
摘要： PROBLEM TO BE SOLVED: To provide a method for manufacturing a trim part for a car having no separation line formed to the surface thereof even if an undercut part is present in the trim part for the car and a mold includes the contact part of a plurality of mold members.
SOLUTION: The method for manufacturing the trim part for the car includes a placing process 6 for covering the contact parts 51a and 51b of a plurality of the mold members 36, 39, 42, 45 and 48 of a mold 52 for forming undercut parts 18a and 18b of the trim part 10 with a film 34 and placing the other surface 34b of the film on the inner surface 52a of the mold 52, a molding process S7 for injecting a resin compound in a cavity to cure the same to mold a resin molded article integrated with the film 34 and a peeling process S8 for peeling the film 34 from the cured resin molded article.
COPYRIGHT: (C)2003,JPO
摘要翻译：要解决的问题：为了提供一种用于制造没有形成在其表面上的分离线的汽车修剪部件的方法，即使在用于汽车的装饰部分中存在底切部分，并且模具包括多个接触部分的模具成员。解决方案：用于制造汽车装饰件的方法包括一个放置工艺6，用于覆盖用于形成底切部分18a的模具52的多个模具构件36,39,42,45和48的接触部分51a和51b 和装饰部分10的具有膜34并且将膜的另一个表面34b放置在模具52的内表面52a上的模制工艺S7，用于将树脂化合物注入腔中以使其固化以模制树脂与薄膜34成一体的成型品和用于从固化树脂成形品剥离薄膜34的剥离工序S8。

8. 发明专利

JP2011218637A Method for bonding surface material 审中-公开
标题翻译：用于粘结表面材料的方法
公开(公告)号：JP2011218637A
公开(公告)日：2011-11-04
申请号：JP2010089185
申请日：2010-04-08
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： KONDO KANEMITSU
IPC分类号： B29C51/16 , B29C51/10 , B29C51/36 , B29L9/00
摘要： PROBLEM TO BE SOLVED: To provide a surface material bonding method for manufacturing a member having a surface design (such as, color tone, colored design, pattern, etc.) that changes at an arbitrary position on a three-dimensional base material surface, by bonding the surface material while properly aligning a design change position of the surface material with a desired position on the base material.SOLUTION: The method for bonding the surface material S onto a surface of a base material W includes the steps of: placing the base material W on a jig 5 arranged in a lower chamber 2 and provided with magnetic bodies 6; closing the lower chamber 2 and an upper chamber 1 to hold the cover material S provided with magnetic regions 7; partitioning the upper chamber space K 1 from the lower chamber space K 2 by the surface material S; vacuuming the lower chamber space K2 while the cover material S is heated and softened; and pressuring the upper chamber space K1 to cause the magnetic regions 7 of the cover material S to be magnetically attracted to the magnetic bodies 6, thereby bonding the surface material S to the base material W.
摘要翻译：要解决的问题：提供一种用于制造具有在三维基座上的任意位置变化的表面设计（例如，色调，着色设计，图案等）的部件的表面材料接合方法材料表面，通过粘合表面材料，同时使表面材料的设计改变位置与基材上的期望位置正确对准。解决方案：将表面材料S粘合到基材W的表面上的方法包括以下步骤：将基材W放置在布置在下室2中并设置有磁体6的夹具5上; 关闭下腔室2和上腔室1以保持设置有磁性区域7的覆盖材料S; 通过表面材料S将上室空间K 1与下室空间K 2分隔开; 在覆盖材料S被加热和软化时抽空下室空间K2; 并对上部室空间K1施加压力，使覆盖材料S的磁性区域7被磁性地吸引到磁性体6，从而将表面材料S粘合到基材W.版权所有（C）2012， JPO＆INPIT

9. 发明专利

JP2003342340A Method for producing integral skin polyurethane foam for instrument panel used on design surface 有权
标题翻译：生产用于设计表面的仪表板整体皮肤聚氨酯泡沫的方法
公开(公告)号：JP2003342340A
公开(公告)日：2003-12-03
申请号：JP2002155400
申请日：2002-05-29
申请人： Sumika Bayer Urethane Kk , Toyota Motor Corp , トヨタ自動車株式会社 , 住化バイエルウレタン株式会社
发明人： SUZUKI MASARU , KUDO YASUTAKE , KONDO KANEMITSU
IPC分类号： C08G18/00 , C08G101/00
摘要： PROBLEM TO BE SOLVED: To provide an integral skin polyurethane foam molded product excellent in productivity and moldability, having a pleasant touch.
SOLUTION: The method for producing the integral skin polyurethane foam for instrument panels used on design surfaces employs a reaction injection molding method which uses a polyol mixture (I) and a polyisocyanate compound (II). The polyol mixture comprises a polyol (1), a chain extender (2), a foaming agent (3) which is at least one kind of compound selected from the group consisting of formic acid, a formic acid derivative and an amine compound, and a catalyst (4). The polyisocyanate compound (II) is a modified isocyanate which is a urethane modified polyisocyanurate with a polyol.
COPYRIGHT: (C)2004,JPO
摘要翻译：要解决的问题：提供优异的生产率和成型性的整体皮肤聚氨酯泡沫模制产品，具有令人愉快的触感。解决方案：在设计表面上使用的用于仪表板的整体表面聚氨酯泡沫的制造方法采用使用多元醇混合物（I）和多异氰酸酯化合物（II）的反应注射成型方法。多元醇混合物包含多元醇（1），扩链剂（2），发泡剂（3），其为选自甲酸，甲酸衍生物和胺化合物中的至少一种化合物，以及催化剂（4）。多异氰酸酯化合物（II）是具有多元醇的氨基甲酸酯改性聚异氰脲酸酯的改性异氰酸酯。版权所有（C）2004，JPO

10. 发明专利

JP2003326605A Method for producing instrument panel 审中-公开
标题翻译：生产仪表板的方法
公开(公告)号：JP2003326605A
公开(公告)日：2003-11-19
申请号：JP2002142080
申请日：2002-05-16
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： KUDO YASUTAKE , KONDO KANEMITSU
IPC分类号： B60R13/02 , B29C65/48 , B29C65/56 , B60K37/00
摘要： PROBLEM TO BE SOLVED: To provide a technique for producing an instrument panel having good appearance.
SOLUTION: The instrument panel is produced by bonding a skin layered foam on a substrate. In this method, a process to mold the substrate and a process to mold the skin layered foam by putting a foaming material into a form block are conducted separately. The instrument panel is produced via a process to bond the separately produced substrate and skin layered foam. According to this production method, the substrate and the skin layered foam (integral skin foam) are molded separately and bonded later. The method does neither distort the substrate by a foaming pressure nor distort the skin layered foam. Further, the skin does not wrinkle unlike a finish up bonding method in which the foam and the skin are required to be bonded later. The instrument panel with a good appearance is produced.
COPYRIGHT: (C)2004,JPO
摘要翻译：要解决的问题：提供一种具有良好外观的仪表板的制造技术。
解决方案：仪表板通过将基底上的表层分层泡沫结合而制成。在该方法中，分别进行模塑基板的处理和通过将发泡材料置于成形块中来模制表层层状泡沫的工艺。仪表板通过一种工艺制造，以将单独生产的基材和皮肤层状泡沫粘合。根据该制造方法，分别将基材和皮肤层状泡沫（整体皮肤泡沫体）分别成型并粘合。该方法既不会由于发泡压力而使基体变形，也不会使表层层状泡沫变形。此外，与需要在后面粘合泡沫和皮肤的完成粘合方法不同，皮肤不起皱。生产具有良好外观的仪表板。版权所有（C）2004，JPO

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