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    • 5. 发明授权
    • Method of producing seamless cans
    • 生产无缝罐的方法
    • US5778722A
    • 1998-07-14
    • US871769
    • 1997-06-09
    • Norihito SaikiKatsuhiro ImazuAkira KobayashiTomomi Kobayashi
    • Norihito SaikiKatsuhiro ImazuAkira KobayashiTomomi Kobayashi
    • B21D22/28B21D51/26
    • B21D22/28B21D51/26
    • A method of producing seamless cans wherein a blank holder 2 is inserted in a metal cup 5 coated with an organic film 12, a punch 1 is advanced into a cavity 7 in a die 3 while pushing the bottom 5a of the metal cup onto the flat surface portion 3a of the die by the blank holder 2, so that the side wall 5b of the metal cup 5 is brought into intimate contact with the flat surface portion 3a of the die and with the working corner 3b having a small radius of curvature, thereby to reduce the thickness of the side wall 5b by bend-elongation. Moreover, the portion to be subjected to the necking is ironed at an ironing ratio of not smaller than 5% by the punch 1 in cooperation with the front end 3b.sub.1, of the working corner 3b, or by the front end 3b.sub.1, and an ironing portion of a short cylindrical portion in front thereof, or by the punch 1 in cooperation with the ironing portion 3g of the die 3 by advancing the side wall 5b slightly toward the inside in the cavity 7, thereby to obtain a seamless can 20 having a reduced thickness in the side wall 5b. This method makes it possible to control the thickness distribution in the side wall and, hence, to produce seamless cans having reduced thickness in the side wall permitting the organic film to be least whitened during the necking working.
    • 一种生产无缝罐的方法,其中将坯料夹持器2插入涂覆有机膜12的金属杯5中,冲压机1推进到模具3中的空腔7中,同时将金属杯的底部5a推到平面 金属杯5的侧壁5b与模具的平面部3a紧密接触,并且具有小的曲率半径的工作角部3b, 从而通过弯曲伸长来减小侧壁5b的厚度。 此外,通过与作业拐角3b的前端3b1或前端3b1配合的冲头1以熨烫比为5%以上的部分进行颈缩的部分熨烫,以及熨烫 通过使侧壁5b稍微朝向空腔7内的内侧前进,与冲头3的熨烫部3g配合,通过冲头1与冲头1配合,从而得到具有 减小侧壁5b的厚度。 这种方法使得可以控制侧壁的厚度分布,并且因此在侧壁中产生具有减小的厚度的无缝罐,从而允许有机膜在颈缩加工期间最少白化。
    • 8. 发明授权
    • Thickness-reduced draw-formed can
    • 减薄拉制罐
    • US5360649A
    • 1994-11-01
    • US974521
    • 1992-11-12
    • Nobuyuki SatoIkuo KomatsuKatsuhiro ImazuTomomi Kobayashi
    • Nobuyuki SatoIkuo KomatsuKatsuhiro ImazuTomomi Kobayashi
    • B21D22/20B21D24/04B21D51/26B32B15/08B65D1/12B65D1/16B21C37/00B21C23/24
    • B21D35/006B21D51/26B65D1/165Y10T428/12431Y10T428/1321Y10T428/1355
    • A thickness-reduced deep-draw-formed can obtained by using, as the substrate, a cold-rolled steel plate having a carbon content in the steel of 0.02 to 0.15% by weight, a manganese content in the steel of 0.2 to 1.0% by weight, a mean diameter of crystal grain of smaller than 6.0 .mu.m, a tensile strength over a range of from 35 to 55 kg/mm.sup.2, and a thickness of 0.17 to 0.30 mm in a step of subjecting an organic resin-coated structure of the surface-treated steel plate to the thickness-reducing deep-draw forming. This makes it possible to suppress the generation and accumulation of heat in the organic resin-coated steel plate to a level lower than the conventional levels. Therefore, the organic resin coating is prevented from being peeled off or damaged and, as a result, the corrosion resistance can be markedly improved. Moreover, wrinkles can be effectively prevented from developing at the time of reducing the thickness, and the forming can be continuously carried out at a high speed without being substantially affected by the generation or accumulation of heat. It is further possible to easily carry out the post treatments such as necking, flanging and multi-beading after the forming. The thickness-reduced deep-draw-formed can of the invention is effective particularly for preserving various kinds of juices, coffee, oolong tea and any other beverages after it is hermetically sealed, retort-sterilized and reduced for its internal pressure.
    • 使用钢中碳含量为0.02〜0.15重量%,钢中的锰含量为0.2〜1.0%的冷轧钢板作为基材,可以得到厚度减薄的深拉成形物, ,在有机树脂被覆结构体的工序中,平均粒径小于6.0μm,拉伸强度为35〜55kg / mm 2,厚度为0.17〜0.30mm 的表面处理钢板进行厚度减薄深拉成形。 这使得可以将有机树脂涂覆钢板中的热的产生和积聚抑制到低于常规水平的水平。 因此,防止有机树脂涂层被剥离或损坏,结果可以显着提高耐腐蚀性。 此外,在减小厚度的同时可以有效地防止褶皱的发展,并且可以高速连续地进行成形,而不会受到热的产生或积累的显着影响。 还可以容易地进行后处理,例如成型后的颈缩,翻边和多重着色。 本发明的厚度减薄的深拉制罐尤其适用于在气密密封,蒸煮灭菌和内压降低后保存各种果汁,咖啡,乌龙茶和任何其他饮料。
    • 9. 发明授权
    • Method of redrawing flanged cup
    • 减法法的方法
    • US5083449A
    • 1992-01-28
    • US611604
    • 1990-11-13
    • Tomomi KobayashiKatsuhiro Imazu
    • Tomomi KobayashiKatsuhiro Imazu
    • B21D22/22B21D51/26
    • B21D22/22B21D51/26
    • Disclosed is a redrawing method in which a preliminarily drawn cup having a flange is engaged with a flange-correcting die arranged coaxially with a blank holder to surround the blank holder with a small distance from the peripheral face of the blank holder before the residual flange of the preliminarily drawn cup is introduced into a clearance between the blank holder and a redrawing die, and the preliminarily drawn cup is redrawn in this state. The flange-correcting die has a working face, the inner diameter of which is gradually decreased, and the distance of from the peripheral face of the cup on the tangential line of the working face to the point of the contact with the working face is substantially constant at least in the introduction side portion of the working face. According to this redrawing method, a draw-redraw-formed can having an excellent shape or dimensional precision can be obtained without occurrence of troubles such as edge breaking of the material, breaking of the coating and formation of an enamel hair.
    • 公开了一种重画方法,其中具有凸缘的预先拉拔的杯与与坯料保持器同轴设置的凸缘校正模具接合,以围绕坯料保持器,在坯料保持器的残余凸缘之前距离坯料保持器的周面小的距离 将预先拉出的杯子引入到坯料保持器和重新拉伸模具之间的间隙中,并且在该状态下重新绘制预拉伸的杯子。 凸缘修正模具具有工作面,其内径逐渐减小,并且从工作面的切线到与工作面接触点的杯的外周面的距离基本上 至少在工作面的导入侧部分中是恒定的。 根据这种重画法,可以获得具有优异形状或尺寸精度的拉伸重绘的罐,而不会发生材料的边缘断裂,打破涂层和形成搪瓷毛发等麻烦。