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    • 2. 发明授权
    • Chip-type coil device
    • 片式线圈装置
    • US5936504A
    • 1999-08-10
    • US84234
    • 1998-05-25
    • Tetsuo Hatakenaka
    • Tetsuo Hatakenaka
    • H01F27/02H01F27/29H01F41/04H01H27/02H01H5/00
    • H01F41/046H01F27/027H01F27/292Y10T29/49071Y10T29/49076
    • A method for accurately and inexpensively producing a chip-type coil device comprises first forming an insulating plate. A plurality of parallel division grooves are then formed in a first direction on the insulating plate on one surface thereof. Thereafter, a conductive layer is formed on the insulating plate, wherein the conductive layer also coats the division grooves. The process then entails forming recess grooves between the division grooves on the insulating plate on which the conductive layer has been formed, and then dividing the insulating plate by forming slots within the division grooves, wherein the slots have widths which are smaller than widths of the division grooves. The method then entails dividing the insulating plate in a second direction to form a plurality of cores, wherein each of the cores comprise at least two leg portions having a first recess therebetween formed by one of the first recess grooves, and further including terminal electrodes on the leg portions formed by the conductive layer. Thereafter, for each of the cores, winding wire is wound around a winding section of the core and the wire is connected to terminal electrodes on the leg portions. The method provides devices which have improved accuracy and strength compared to the conventional devices produced by press molding.
    • 准确且廉价地制造芯片型线圈装置的方法包括首先形成绝缘板。 然后在绝缘板的一个表面上沿第一方向形成多个平行分隔槽。 此后,在绝缘板上形成导电层,其中导电层还涂覆有分隔槽。 然后,该过程需要在已经形成导电层的绝缘板上的分隔槽之间形成凹槽,然后通过在分隔槽内形成狭缝来分隔绝缘板,其中狭槽的宽度小于 分沟。 该方法然后需要在第二方向上分隔绝缘板以形成多个芯,其中每个芯包括至少两个腿部,其具有由第一凹槽中的一个形成的第一凹部,并且还包括端子电极 由导电层形成的腿部。 此后,对于每个芯,绕组线缠绕在芯的绕组部分上,并且线连接到腿部上的端子电极。 该方法提供了与通过压制成型生产的常规装置相比具有改进的精度和强度的装置。
    • 3. 发明授权
    • Method of producing coil devices
    • 生产线圈装置的方法
    • US5787571A
    • 1998-08-04
    • US781715
    • 1997-01-10
    • Tetsuo Hatakenaka
    • Tetsuo Hatakenaka
    • H01F27/02H01F27/29H01F41/04H01F41/06
    • H01F41/046H01F27/027H01F27/292Y10T29/49071Y10T29/49076
    • A method for accurately and inexpensively producing a chip-type coil device comprises first forming an insulating plate. A plurality of parallel division grooves are then formed in a first direction on the insulating plate on one surface thereof. Thereafter, a conductive layer is formed on the insulating plate, wherein the conductive layer also coats the division grooves. The process then entails forming recess grooves between the division grooves on the insulating plate on which the conductive layer has been formed, and then dividing the insulating plate by forming slots within the division grooves, wherein the slots have widths which are smaller than widths of the division grooves. The method then entails dividing the insulating plate in a second direction to form a plurality of cores, wherein each of the cores comprise at least two leg portions having a first recess therebetween formed by one of the first recess grooves, and further including terminal electrodes on the leg portions formed by the conductive layer. Thereafter, for each of the cores, winding wire is wound around a winding section of the core and the wire is connected to terminal electrodes on the leg portions. The method provides devices which have improved accuracy and strength compared to the conventional devices produced by press molding.
    • 准确且廉价地制造芯片型线圈装置的方法包括首先形成绝缘板。 然后在绝缘板的一个表面上沿第一方向形成多个平行分隔槽。 此后,在绝缘板上形成导电层,其中导电层还涂覆有分隔槽。 然后,该过程需要在已经形成导电层的绝缘板上的分隔槽之间形成凹槽,然后通过在分隔槽内形成狭缝来分隔绝缘板,其中狭槽的宽度小于 分沟。 该方法然后需要在第二方向上分隔绝缘板以形成多个芯,其中每个芯包括至少两个腿部,其具有由第一凹槽中的一个形成的第一凹部,并且还包括端子电极 由导电层形成的腿部。 此后,对于每个芯,绕组线缠绕在芯的绕组部分上,并且线连接到腿部上的端子电极。 该方法提供了与通过压制成型生产的常规装置相比具有改进的精度和强度的装置。