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    • 3. 发明授权
    • Fluidizing oxidation protection systems
    • 流化氧化保护系统
    • US06913821B2
    • 2005-07-05
    • US10622257
    • 2003-07-18
    • Ilan GoleckiTerence B. WalkerLaurie A. Booker
    • Ilan GoleckiTerence B. WalkerLaurie A. Booker
    • C04B41/87C04B41/50C04B41/52C04B41/85C04B41/86C04B41/89F16D69/00F16D69/02B32B9/00B05D3/02
    • C04B41/009C04B41/5022C04B41/5092C04B41/52C04B41/85C04B41/86C04B41/89C04B2111/00362F16D69/023F16D2069/004F16D2200/0047F16D2250/0038Y10T428/263Y10T428/266Y10T428/2918Y10T428/30C04B41/5058C04B41/5064C04B41/5094C04B35/83C04B41/4535C04B41/455C04B41/4531C04B41/5059
    • Carbon composite components (1, 11, 22, 30), which may be aircraft brake discs, heat exchanger cores, and so on, are covered by protective coating 32. Component (1, 11, 22, 30) is immersed in liquid bath precursor of fluidized glass (step 55). After immersion step, glass-coated component (1, 11, 22, 30) is removed and annealed. Heat treatment gradually increases temperature to 250-350° C. at the rate of 1-2° C. per minute (step 60). Heat treatment is followed by soak at temperature of 250-350° C. for 1-10 hours (step 65). Temperature is then increased to 550-650° C. (step 70). Temperature is maintained at 550-650° C. for 1-10 hours (step 75). After completion of second prolonged heat treatment, the component is cooled until reaching room temperature (step 80). Upon completion of the annealing step, the fluidized glass coating converts to solid glass coating (32) enveloping and forming a protective barrier against undesirable oxidation of the C—C component (1, 11, 22, 30). For application to thin-gauge composites, the glass precursor components contain 20-60 weight-% water, 25-50 weight-% phosphoric acid, 2-20 weight-% alkali metal hydroxide, 1-10 weight-% manganese phosphate, 1-10 weight-% boron nitride, 0-5 weight-% elemental boron, and 10-28 weight-% boron carbide.
    • 可以是飞机制动盘,热交换器芯等的碳复合材料部件(1,11,22,30)被保护涂层32覆盖。 将组分(1,11,22,30)浸入流化玻璃的液浴前体(步骤55)中。 在浸渍步骤之后,除去玻璃涂层组分(1,11,22,30)并进行退火。 热处理以每分钟1-2℃的速度逐渐将温度升至250-350℃(步骤60)。 热处理之后,在250-350℃的温度下浸泡1-10小时(步骤65)。 然后将温度升高至550-650℃(步骤70)。 温度保持在550-650℃1-10小时(步骤75)。 在第二次长时间热处理完成后,将组分冷却至达到室温(步骤80)。 在退火步骤完成后,流化玻璃涂层转化为固体玻璃涂层(32),其包裹并形成防止C-C组分(1,11,22,30)的不希望氧化的保护屏障。 为了应用于薄规格复合材料,玻璃前体组分含有20-60重量%的水,25-50重量%的磷酸,2-20重量%的碱金属氢氧化物,1-10重量%的磷酸锰,1 -10重量%的氮化硼,0-5重量%的元素硼和10-28重量%的碳化硼。
    • 4. 发明授权
    • Bi-or tri-layer anti-oxidation system for carbon composite brakes
    • 用于碳复合制动器的双层或三层抗氧化系统
    • US07501181B2
    • 2009-03-10
    • US11377446
    • 2006-03-17
    • Terence B. WalkerLaurie A. BookerMichelle L. ShreveManuel G. Koucouthakis
    • Terence B. WalkerLaurie A. BookerMichelle L. ShreveManuel G. Koucouthakis
    • B32B9/00
    • C04B41/89C04B41/009C04B41/52C04B2111/00362F16D69/023F16D2250/0038Y10T428/30C04B41/5006C04B41/5092C04B41/5059C04B41/5089C04B35/83
    • Coated article, e.g., a brake disc, comprising a carbon-carbon composite component or a carbon-carbon-silicon carbide component coated at least with a phosphorus-containing antioxidant undercoating, the undercoating being covered by a silicon carbide particle-containing overcoating of alkali or alkaline earth metal silicate, pH modifier, and silicon carbide particles. Also, method of protecting a carbon-carbon composite brake disc or a carbon-carbon-silicon carbide composite brake disc against oxidation, by: coating the composite brake disc with a first phosphoric acid-based penetrant system; curing the penetrant coating at a temperature of 200° C. or above to form a first coating on the composite brake disc; applying the ceramic coating composition of claim 1 over the first coating and curing the ceramic coating at a temperature below 200° C. to form a second coating on the composite brake disc; and optionally coating the coated composite brake disc so obtained with a second phosphoric acid-based penetrant system; and curing the penetrant coating at a temperature of 200° C. or above to form a third coating on the composite brake disc.
    • 涂覆制品,例如制动盘,其包含至少涂覆有含磷抗氧化剂底涂层的碳 - 碳复合组分或碳 - 碳 - 碳化硅组分,底涂层被含碳化硅颗粒的碱性外涂层 或碱土金属硅酸盐,pH调节剂和碳化硅颗粒。 另外,通过以第一磷酸系渗透系统涂覆复合制动盘,保护碳 - 碳复合制动盘或碳 - 碳 - 碳化硅复合制动盘抵抗氧化的方法; 在200℃或更高的温度下固化渗透剂涂层以在复合制动盘上形成第一涂层; 将权利要求1的陶瓷涂料组合物涂覆在第一涂层上并在低于200℃的温度下固化陶瓷涂层,以在复合制动盘上形成第二涂层; 并且可选地用第二磷酸基渗透系统涂覆如此获得的涂覆的复合制动盘; 并在200℃或更高的温度下固化渗透剂涂层,以在复合制动盘上形成第三涂层。
    • 5. 发明授权
    • Process and apparatus for the manufacture of carbon microballoons
    • 用于制造碳微球的工艺和设备
    • US07105141B2
    • 2006-09-12
    • US10223936
    • 2002-08-20
    • Terence B. WalkerLaurie A. Booker
    • Terence B. WalkerLaurie A. Booker
    • C01B31/02
    • B01J19/0053B01J19/006B01J19/02B01J2219/00768B01J2219/0277B01J2219/0286C01B32/05
    • This invention provides a stepped heating cycle for the pre-treatment of phenolic microballoons prior to carbonization thereof, wherein the heating cycle comprises the steps of sequentially: gradually elevating the temperature of the microballoons to a temperature in the range 100° C.–170° C.; holding the microballoons at the elevated temperature for 1–24 hours; and gradually cooling the microballoons. This invention also provides a heat-dissipation reactor (11, 21, 31) which comprises a walled reaction chamber having a bottom and no top, the reaction chamber being fitted with high thermal conductivity inserts. When used in accordance with this invention (61), the volume within the walls of the reaction chamber is charged with phenolic resin microballoons. In a preferred embodiment, the reaction chamber (11, 21) is subdivided into a plurality of subchambers by a vertical grid of aluminum plates (19, 29). In this embodiment, about half or more of the wall area of each subchamber comprises aluminum and a top edge (17) of the aluminum wall material communicates with atmosphere above the reaction chamber.
    • 本发明提供了在碳化之前预处理酚醛微球的阶梯式加热循环,其中加热循环包括以下步骤:将微球的温度逐渐升高到100℃-170℃ C。; 将微球保持在高温下1-24小时; 并逐渐冷却微球。 本发明还提供一种散热反应器(11,21,31),其包括具有底部且没有顶部的壁反应室,所述反应室配有高导热性插入物。 当根据本发明(61)使用时,反应室壁内的体积充满酚醛树脂微球。 在优选实施例中,通过铝板(19,29)的垂直格栅将反应室(11,21)细分成多个子室。 在该实施例中,每个子室的壁面积的大约一半或更多包括铝,并且铝壁材料的顶部边缘(17)与反应室上方的气氛相通。
    • 7. 发明授权
    • Wear pin assemblies for carbon-carbon composite brake systems
    • 用于碳 - 碳复合制动系统的销钉组件
    • US07766130B2
    • 2010-08-03
    • US10993300
    • 2004-11-19
    • Terence B. WalkerAkshay WaghrayLaurie A. Booker
    • Terence B. WalkerAkshay WaghrayLaurie A. Booker
    • F16D66/02F16D65/00
    • F16D66/02
    • Apparatus including a carbon-carbon composite pressure plate (32, 42) having a friction surface (33, 43) on one side thereof, a non-friction surface (37, 47) on the opposite side thereof, and a body (39, 49) between said surfaces. A wear pin housing (36, 46) containing a wear pin retainer (35, 45) is located in the pressure plate body (39, 49), the wear pin housing opening to the non-friction surface (37, 47) but not opening to the friction surface (33, 43). A wear pin (31), preferably made of carbon-carbon composite material, is located in the wear pin retainer (35, 45). The wear pin retainer (35, 45), which may be made of carbon-carbon composite material, is held in place in the wear pin housing (36, 46) by the interaction of threading in the wear pin housing (36, 36) and threading in the wear pin retainer (35, 45) and optionally also by a carbonizable resin adhesive located between the wear pin housing threading and the wear pin retainer threading.
    • 一种装置,包括:碳 - 碳复合压板(32,42),其一侧具有摩擦面(33,43),在其相对侧具有非摩擦面(37,47),以及主体 49)。 包含耐磨销保持架(35,45)的耐磨销外壳(36,46)位于压板本体(39,49)中,耐磨销外壳通向非摩擦表面(37,47)而不是 通向摩擦表面(33,43)。 优选由碳 - 碳复合材料制成的耐磨销(31)位于耐磨销保持器(35,45)中。 可由碳 - 碳复合材料制成的耐磨销保持器(35,45)通过磨损销外壳(36,36)中的螺纹的相互作用而保持在耐磨销外壳(36,46)中的适当位置, 以及在磨损销保持器(35,45)中的螺纹连接以及可选地通过位于磨损销外壳螺纹和耐磨销保持器螺纹之间的可碳化树脂粘合剂。
    • 8. 发明申请
    • APPARATUS FOR THE MANUFACTURE OF CARBON MICROBALLOONS
    • 碳微生物制造设备
    • US20100143214A1
    • 2010-06-10
    • US11495707
    • 2006-07-31
    • Terence B. WalkerLaurie A. Booker
    • Terence B. WalkerLaurie A. Booker
    • B01J19/02
    • B01J19/0053B01J19/006B01J19/02B01J2219/00768B01J2219/0277B01J2219/0286C01B32/05
    • This invention provides a stepped heating cycle for the pre-treatment of phenolic microballoons prior to carbonization thereof, wherein the heating cycle comprises the steps of sequentially: gradually elevating the temperature of the microballoons to a temperature in the range 100° C.-170° C.; holding the microballoons at the elevated temperature for 1-24 hours; and gradually cooling the microballoons. This invention also provides a heat-dissipation reactor (11, 21, 31) which comprises a walled reaction chamber having a bottom and no top, the reaction chamber being fitted with high thermal conductivity inserts. When used in accordance with this invention (61), the volume within the walls of the reaction chamber is charged with phenolic resin microballoons. In a preferred embodiment, the reaction chamber (11, 21) is subdivided into a plurality of subchambers by a vertical grid of aluminum plates (19, 29). In this embodiment, about half or more of the wall area of each subchamber comprises aluminum and a top edge (17) of the aluminum wall material communicates with atmosphere above the reaction chamber.
    • 本发明提供了在碳化之前预处理酚醛微球的阶梯式加热循环,其中加热循环包括以下步骤:将微球的温度逐渐升高到100℃-170℃ C。; 将微球保持在高温下1-24小时; 并逐渐冷却微球。 本发明还提供了一种散热反应器(11,21,31),其包括具有底部且没有顶部的壁反应室,所述反应室配有高导热性插入物。 当根据本发明(61)使用时,反应室壁内的体积充满酚醛树脂微球。 在优选实施例中,通过铝板(19,29)的垂直格栅将反应室(11,21)细分成多个子室。 在该实施例中,每个子室的壁面积的大约一半或更多包括铝,并且铝壁材料的顶部边缘(17)与反应室上方的气氛相通。
    • 9. 发明申请
    • Bi- or tri- layer anti-oxidation system for carbon composite brakes
    • 用于碳复合制动器的双层或三层抗氧化系统
    • US20070218208A1
    • 2007-09-20
    • US11377446
    • 2006-03-17
    • Terence B. WalkerLaurie A. BookerMichelle L. ShreveManuel G. Koucouthakis
    • Terence B. WalkerLaurie A. BookerMichelle L. ShreveManuel G. Koucouthakis
    • B05D3/10B05D1/36C04B9/02
    • C04B41/89C04B41/009C04B41/52C04B2111/00362F16D69/023F16D2250/0038Y10T428/30C04B41/5006C04B41/5092C04B41/5059C04B41/5089C04B35/83
    • Coated article, e.g., a brake disc, comprising a carbon-carbon composite component or a carbon-carbon-silicon carbide component coated at least with a phosphorus-containing antioxidant undercoating, the undercoating being covered by a silicon carbide particle-containing overcoating of alkali or alkaline earth metal silicate, pH modifier, and silicon carbide particles. Also, method of protecting a carbon-carbon composite brake disc or a carbon-carbon-silicon carbide composite brake disc against oxidation, by: coating the composite brake disc with a first phosphoric acid-based penetrant system; curing the penetrant coating at a temperature of 200° C. or above to form a first coating on the composite brake disc; applying the ceramic coating composition of claim 1 over the first coating and curing the ceramic coating at a temperature below 200° C. to form a second coating on the composite brake disc; and optionally coating the coated composite brake disc so obtained with a second phosphoric acid-based penetrant system; and curing the penetrant coating at a temperature of 200° C. or above to form a third coating on the composite brake disc.
    • 涂覆制品,例如制动盘,其包含至少涂覆有含磷抗氧化剂底涂层的碳 - 碳复合组分或碳 - 碳 - 碳化硅组分,底涂层被含碳化硅颗粒的碱性外涂层 或碱土金属硅酸盐,pH调节剂和碳化硅颗粒。 另外,通过以第一磷酸系渗透系统涂覆复合制动盘,保护碳 - 碳复合制动盘或碳 - 碳 - 碳化硅复合制动盘抵抗氧化的方法; 在200℃或更高的温度下固化渗透剂涂层以在复合制动盘上形成第一涂层; 将权利要求1的陶瓷涂料组合物涂覆在第一涂层上并在低于200℃的温度下固化陶瓷涂层,以在复合制动盘上形成第二涂层; 并且可选地用第二磷酸基渗透系统涂覆如此获得的涂覆的复合制动盘; 并在200℃或更高的温度下固化渗透剂涂层,以在复合制动盘上形成第三涂层。