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1. 发明专利

JPS6172527A Manufacture of fiber reinforced resin structure 失效
标题翻译：纤维增强树脂结构的制造
公开(公告)号：JPS6172527A
公开(公告)日：1986-04-14
申请号：JP19554584
申请日：1984-09-18
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： KONDO KATSUMI , TSUCHIYA YASUHIRO , YAMAZAWA YASUSHI , TERADA MAKI , NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO
IPC分类号： B29C70/16 , B29C70/06 , B29K105/08
摘要： PURPOSE: To obtain the titled structure without plate ends, by making plate ends of a material that can be dissolved by a solvent or melted or broken, for example, by heating such as rock salt, molding a fiber reinforced resin structure, and removing the plate ends.
CONSTITUTION: Plate ends 1 made of a material that can be dissolved with water or a solvent, melted by heating or broken by light are put in recesses 4 of a support jig 2 to be arranged in a non-linear manner. A resin impregnated fiber bundle is put over the plate ends 1 with the bundle through notches 3 in the plate ends, and after hardening the bundle, the plate ends 1 are removed, so that a zigzag three-dimensional structure 5 is molded.
COPYRIGHT: (C)1986,JPO&Japio
摘要翻译：目的：为了获得没有板端的标题结构，通过例如通过诸如岩盐的加热使可溶解的溶剂或熔融或破裂的材料的板端部成型，将纤维增强树脂结构，板端。构成：将由可以用水或溶剂溶解的材料制成的板端1放置在支撑夹具2的凹部4中，以非线性的方式布置。将树脂浸渍的纤维束通过板端部的切口3放置在板端1上，并且在硬化束之后，移除板端1，从而模制Z字形立体结构5。

2. 发明专利

JPS6172526A Manufacture of fiber reinforced resin structure 失效
标题翻译：纤维增强树脂结构的制造
公开(公告)号：JPS6172526A
公开(公告)日：1986-04-14
申请号：JP19554484
申请日：1984-09-18
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： YAMAZAWA YASUSHI , KONDO KATSUMI , TSUCHIYA YASUHIRO , TERADA MAKI
IPC分类号： B29C70/16 , B29C70/06 , B29K105/08
摘要： PURPOSE: To obtain the titled structure without plate ends, by molding a three- dimensional fiber reinforced resin structure using plate ends of a shape memory alloy, and heating or cooling the plate ends thereby constricting and deforming the plate ends followed by removal of the plate ends.
CONSTITUTION: Plate ends 1 are put in recesses 4 of a zigzag support jig 2, which plate ends 1 are not aligned. A resin impregnated fiber bundle is wound around the plate ends with the bundle through notches 3 in the plate ends. Then the resin impregnated bundle is hardened, and the plate ends 1 are constricted and deformed by cooling or the like to be removed, so that a zigzag three-dimensional structure 5 is molded. The plate ends are made of a so-called two-way type shape memory alloy (e.g. Cu-Al-Ni alloy, Ni-Al alloy, etc.).
COPYRIGHT: (C)1986,JPO&Japio
摘要翻译：目的：为了获得没有板端的标题结构，通过使用形状记忆合金的板端成型三维纤维增强树脂结构，并且加热或冷却板端，从而使板端收缩和变形，然后除去板结束。构成：将板端1放入锯齿形支撑夹具2的凹槽4中，该板端部1不对齐。树脂浸渍的纤维束在板端部卷绕在板端部处的切口3中。然后树脂浸渍的束被硬化，并且板端1通过冷却等收缩和变形以被去除，从而模制锯齿形三维结构5。板端由所谓的双向型形状记忆合金（例如Cu-Al-Ni合金，Ni-Al合金等）制成。

3. 发明专利

JPS6164578A Steering wheel and production thereof 失效
标题翻译：转向轮及其生产
公开(公告)号：JPS6164578A
公开(公告)日：1986-04-02
申请号：JP18522984
申请日：1984-09-04
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： KONDO KATSUMI , TSUCHIYA YASUHIRO , YAMAZAWA YASUSHI , TERADA MAKI , AOKI TOSHIO , NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO
IPC分类号： B29C70/06 , B29C70/16 , B29D99/00 , B29K105/06 , B29K105/08 , B29L31/46 , B62D1/04
CPC分类号： B62D1/04
摘要： PURPOSE:To improve torsion strength and rigidity by forming a reinforced body of a steering wheel by caulking the resin-impregnated fiber bundle by a caulking tool of a collar ring and squeezing the fiber bundle to form the fiber bundle having a circular section and heating and hardening the fiber bundle. CONSTITUTION:The raw yarn made of glass fiber is impregnated with epoxy- resin liquid and taken-up onto a taking-up jig. Through the repetition of the above-described taking-up in several times, a reinforced body 2 in the connection of a spoke part 3, ring part 8, and a subring part 9 is formed. Collar rings 10 made of aluminium are installed at the both edges of the spoke part 3, and the fiber bundles of the spoke part 3 are gathered by caulking or squeezing so that the circular section is obtained. The above-described fiber bundle is formed into the reinforced body 2 through heating treatment. Said reinforced body 2 is covered with urethane resin to form a steering wheel.
摘要翻译：目的：通过使用环圈的铆接工具填充树脂浸渍的纤维束并挤压纤维束以形成具有圆形截面和加热的纤维束，通过形成方向盘的增强体来改善扭转强度和刚度，并且硬化纤维束。构成：将由玻璃纤维制成的原丝用环氧树脂液浸渍并卷绕到卷取夹具上。通过多次重复上述的卷绕，形成了轮辐部3，环部8和子环部9的连接部的加强体2。轮辐部3的两侧安装有铝制的环形环10，并且通过铆接或挤压收集轮辐部3的纤维束，得到圆形部。上述纤维束通过加热处理形成为增强体2。所述增强体2被聚氨酯树脂覆盖以形成方向盘。

4. 发明专利

JPS6161834A Fiber reinforced resin product equipped with rubber bushing part 失效
标题翻译：纤维增强树脂产品配有橡胶制品零件
公开(公告)号：JPS6161834A
公开(公告)日：1986-03-29
申请号：JP18409584
申请日：1984-09-03
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： KONDO KATSUMI , TSUCHIYA YASUHIRO
IPC分类号： B60G7/04 , B29C69/00 , B29K105/10 , B29L31/30
CPC分类号： B60G2206/11 , B60G2206/7101
摘要： PURPOSE: To enhance the weight saving effect and at the same time contrive to improve the reliability on a product as a whole by a method wherein un-vulcanized rubber is filled between a fiber reinforced plastic structural body fixed by continuous fiber bundle impregnated with resin and a ring-shaped member in order to be vulcanized.
CONSTITUTION: An arm main body 1 equipped with bushing holes 2 is formed by laminating continuous fiber bundle consisting impregnating continuous fiber such as carbon fiber, glass fiber, Kevlar or the like with resin such as epoxy resin or the like onto a fiber reinforced plastic core body having the predetermined shape. A steel ring 3 is arranged in each bushing hole 2 of the arm main body at the position concentric to the bushing hole 2 and fixed in the space of the bushing hole 2 by connecting the arm main body 1 and the steel ring 3 with continuous fiber bundle 5 while keeping the positional relationship between the bushing hole 2 and the steel ring 3 unchanged. After that, rubber 4 is poured in the regional part between the arm main body 1 and the steel ring 3 and vulcanized. The structure of the rubber bushing part is made highly rigid because the continuous fiber bundle 5 is imbedded in the rubber 4 and no fear of separating the rubber 4 from the arm main body exits.
COPYRIGHT: (C)1986,JPO&Japio
摘要翻译：目的：提高减肥效果，同时通过以下方法提高整体产品的可靠性，其中将未硫化橡胶填充在用树脂浸渍的连续纤维束固定的纤维增强塑料结构体和环状构件以进行硫化。构成：通过将包含碳纤维，玻璃纤维，凯夫拉尔等连续纤维等连续纤维的树脂与环氧树脂等树脂层压在纤维增强塑料芯上，形成具有衬套孔2的臂主体1 本体具有预定形状。钢环3设置在臂主体的与衬套孔2同心的位置的每个衬套孔2中，并且通过连续地连接臂主体1和钢环3而固定在衬套孔2的空间中同时保持衬套孔2和钢环3之间的位置关系不变。之后，将橡胶4倒入臂主体1和钢环3之间的区域部分并硫化。由于连续的纤维束5嵌入橡胶4中，橡胶衬套部的结构非常刚性，并且不用担心将橡胶4与臂主体分离。

5. 发明专利

JPS61169226A MANUFACTURE OF FIBER REINFORCED RESIN STRUCTURAL BODY 失效
公开(公告)号：JPS61169226A
公开(公告)日：1986-07-30
申请号：JP955085
申请日：1985-01-22
申请人： TOYOTA MOTOR CORP , TOYODA BOSHOKU KK
发明人： YAMAZAWA YASUSHI , TERADA MAKI , AOKI TOSHIO , TSUCHIYA YASUHIRO
IPC分类号： B29C70/16 , B29C70/06 , B29K105/10
摘要： PURPOSE:To obtain a fiber reinforced three-dimensional resin structural body by a method wherein a continuously formed lint bundle, wherein a resin is made to impregnate, is wound around the surface of a three-dimensional type bag body formed into the prescribed configuration by introducing fluid therein and after the lint bundle is made to harden, the fluid is made to exhaust from the bag body and the lint bundle demolded from the surface of the bag body. CONSTITUTION:A spherical three-dimensional type bag body 7 is manufactured using a heat-resisting rubber, the bag body is provided with an inlet 8 and microscopic pyramid-shaped protruded parts 9 and a winding part 3 is formed. Fluid is introduced in the bag body and the bag body is formed into a spherical shape. A continuously formed lint bundle, wherein a resin is made to impregnate, is wound around the winding part 3 of the bag body 7 formed into a spherical shape and is made to harden to obtain a spherical frame 10. Moreover, the frame 10 is released from the winding part of the bag body after the fluid is made to exhaust from the bag body 7. By this way, the manufacture of the fiber reinforced three-dimensional resin structural body becomes possible. This manufacturing method can be applied to the manufacture of an automotive body frame and so forth.

6. 发明专利

JPS61163056A MANUFACTURE OF STEERING WHEEL CORE 失效
公开(公告)号：JPS61163056A
公开(公告)日：1986-07-23
申请号：JP283385
申请日：1985-01-11
申请人： TOYOTA MOTOR CORP , TOYODA BOSHOKU KK
发明人： YAMAZAWA YASUSHI , KONDO KATSUMI , TSUCHIYA YASUHIRO , TERADA MAKI , AOKI TOSHIO , NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO , TAKAYAMA YOSHIO
IPC分类号： B29K105/08 , B32B37/00 , B62D1/04
摘要： PURPOSE:To deform a spoke portion to a bending shape by relatively moving one of a winding jig and a boss fixture to the other side, and applying a pushing jig to the bent spoke portion to press down it. CONSTITUTION:When forming the ring portion 10 and the spoke portion of a steering wheel core by winding and laminating continuous fiber bundle impregnated with resin, the spoke portion 9 is formed in a bending shape at the front and the rear of a winding frame, using the winding frame 7 as a boundary. And thereafter, when a rotation axis 7 is moved to the opposite side of a boss fixture 5 against a winding jig 3, the spoke portion 9 between the winding frame 7 and the winding jig 3 is bent. Next, a pushing jig 8 is mounted on the arm of the winding jig 3, and the root portion of the spoke portion 9 in the ring portion 10 side is pressed to the winding jig 3 side, and the spoke portion is bent and deformed until the bending of the spoke portion 9 is eliminated.

7. 发明专利

JPS6164581A Steering wheel made of fiber reinforced resin 失效
标题翻译：纤维增强树脂的转向轮
公开(公告)号：JPS6164581A
公开(公告)日：1986-04-02
申请号：JP18679084
申请日：1984-09-06
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： YAMAZAWA YASUSHI , TSUCHIYA YASUHIRO , TERADA MAKI , AOKI TOSHIO , SATO HIROYUKI
IPC分类号： B29C70/06 , B29C70/16 , B29D99/00 , B29K105/06 , B29L31/46 , B62D1/04
CPC分类号： B62D1/04 , Y10T74/20834
摘要： PURPOSE:To improve the rigidity of the boss part of a spoke and reduce the whole weight by forming the boss part of the spoke by charging the inside of pipes with the lamination of continuous fiber bundles. CONSTITUTION:A steering wheel 1 is constituted of a ring 2, three spokes 3, 4, and 5, and a boss 6, and said steering wheel 1 is made of the continuous fiber impregnated with epoxy resin, etc. Pipes 7-9 are integrally formed through sheet metal work at the part corresponding to the spokes 3-5 of the boss 6, and the inside of the pipe is filled with the lamination of continuous fiber.
摘要翻译：目的：为了提高轮辐的轮毂部分的刚度，并通过用连续的纤维束的层叠对管子的内部进行充填而形成轮辐的轮毂部分来减小整个重量。构成：方向盘1由环2，三个轮辐3,4和5以及凸台6构成，所述方向盘1由浸渍有环氧树脂等的连续纤维制成。管7-9为在与凸台6的轮辐3-5相对应的部分通过金属板加工一体地形成，并且管的内部填充有连续纤维的叠层。

8. 发明专利

JPS6164579A Steering wheel core-body 失效
标题翻译：转向轴心体
公开(公告)号：JPS6164579A
公开(公告)日：1986-04-02
申请号：JP18523184
申请日：1984-09-04
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： KONDO KATSUMI , TSUCHIYA YASUHIRO , YAMAZAWA YASUSHI , TERADA MAKI , NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO
IPC分类号： B29C70/06 , B29C70/16 , B29D99/00 , B29K105/06 , B29L31/46 , B62D1/04
CPC分类号： B62D1/04
摘要： PURPOSE:To improve the strength of a steering wheel core-body and increase the resistance for the impact due to an external force by simultaneously and integrally carrying-out the lamination molding of a rim core and the connection with a spoke core. CONSTITUTION:A rim core 9 is lamination-formed by taking-up the resin- impregnated fiber bundle 8 in repetition onto a taking-up jig 1, engaged with a spoke core 4 by an engaging tool 5, and at the same time, the spike core 4 is connected with the rim core 9, and a steering wheel core-body 10 is formed. Each strength and rigidity of a crossing part 11 increases with the number of winding of the resin-impregnated fiber bundle 8, and the strength of the crossing part 11 is increased by making the section of the rim core 9 into circular form and increasing the fiber volume content to 40% or more by installing a ring 12 onto the both sides of the crossing part 11 and tightening the rim core 9, and then the impregnated resin of the steering wheel core-body 9 is hardened through heating, and then covered with urethane resin, etc.
摘要翻译：目的：提高方向盘芯体的强度，并通过同时并整体地进行轮辋芯的层压成型和与轮辐芯的连接，增加由于外力引起的冲击的阻力。构成：通过将树脂浸渍的纤维束8重复地吸收到通过接合工具5与轮辐芯4接合的卷取夹具1上来层叠形成轮辋芯9，同时，钉芯4与轮辋芯9连接，形成方向盘芯体10。交叉部11的每个强度和刚度随着树脂浸渍纤维束8的卷绕次数而增加，并且通过使轮辋芯9的截面成圆形并增加纤维而增加交叉部11的强度通过将环12安装在交叉部11的两侧并收紧轮辋芯9，然后将方向盘芯体9的浸渍树脂通过加热硬化，然后被覆盖聚氨酯树脂等

9. 发明专利

JPS6164576A Steering wheel core-member 失效
标题翻译：方向盘核心会员
公开(公告)号：JPS6164576A
公开(公告)日：1986-04-02
申请号：JP18522784
申请日：1984-09-04
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： KONDO KATSUMI , TSUCHIYA YASUHIRO , YAMAZAWA YASUSHI , TERADA MAKI
IPC分类号： B62D1/04
CPC分类号： B62D1/04
摘要： PURPOSE:To obtain a steering core-member having superior strength and rigidity by forming a spoke part from continuous fiber bundles impregnated with resin. CONSTITUTION:A steering sheel core-member 1 is constituted of a ring part 2 formed from glass continuous fiber bundle impregnated with eposy resin and a spoke part 3 formed from a carbon continuous fiber bundle impregnated with epoxy resin. The ring part of the steering wheel is formed by winding in repetition the glass fiber bundle impregnated with epoxy resin along a groove 5 formed onto the outer peripheral surface of a molding frame 4. Further, the spoke part 3 is formed by winding in repetition the carbon continuous fiber bundle impregnated with epoxy resin between a boss 8 and a spacer 6.
摘要翻译：目的：通过从浸渍有树脂的连续纤维束形成轮辐部分，获得具有优异强度和刚度的转向芯部件。构成：转向片芯部件1由浸渍有电镀树脂的玻璃连续纤维束形成的环部2和由浸渍有环氧树脂的碳连续纤维束形成的轮辐部3构成。方向盘的环部分是通过沿着形成在模制框架4的外周面上的槽5重复缠绕环氧树脂的玻璃纤维束而形成的。此外，轮辐部分3通过重复地形成在树脂8和间隔物6之间浸渍有环氧树脂的碳纤维束。

10. 发明专利

JPS6163442A Manufacture of frp product 失效
标题翻译： FRP产品的制造
公开(公告)号：JPS6163442A
公开(公告)日：1986-04-01
申请号：JP18579984
申请日：1984-09-05
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： TSUCHIYA YASUHIRO , YAMAZAWA YASUSHI , TERADA MAKI , AOKI TOSHIO
IPC分类号： B29C70/16 , B29C70/06 , B29K105/08
摘要： PURPOSE: To obtain an FRP product within which no void remains, by a method wherein a molded material is manufactured by taking up a continuous long fiber impregnated with resin on a jig and the molded material is made to heat and cure while the same is being oscillated.
CONSTITUTION: After a continuous long fiber 2 taken up on a take-up tool (bobbin) 1 has been immersed into a resin impregnating tank 7 which is filled with unsaturated polyester resin liquid through rollers 3, 4 and movable rollers 5, 6, the resin liquid stuck excessively is removed by passing through a die 8 and a molded article 10 is manufactured by taking up on the take-up jig 9. A vibrator 11 is fitted to the take-up jig 9 and put into a heating device (oven) 12. Then an FRP product is obtained by making the molded material 10 heat and cure while a vibration is being given to the same by the vibrator.
COPYRIGHT: (C)1986,JPO&Japio
摘要翻译：目的：为了获得不残留空隙的FRP产品，通过以下方法制造模制材料：通过在树脂上夹持连续的长纤维来制造成型材料，同时将成型材料加热固化振荡。构成：将卷绕工具（筒管）1上的连续长纤维2浸渍在通过辊3,4和可动辊5,6填充有不饱和聚酯树脂液的树脂浸渍槽7中，通过模具8去除树脂液体，并且通过卷取夹具9制造模制品10.将振动器11装配到卷取夹具9并放入加热装置（烤箱）12.然后通过使模制材料10通过振动器向其施加振动而加热和固化而获得FRP产品。

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