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1. 发明申请

US20160175923A1 COMPOSITE CORE FOR CASTING PROCESSES, AND PROCESSES OF MAKING AND USING THE SAME 审中-公开
标题翻译：用于铸造工艺的复合芯，以及制造和使用它们的方法
公开(公告)号：US20160175923A1
公开(公告)日：2016-06-23
申请号：US13442130
申请日：2012-04-09
申请人： Shan Liu , Kenneth Burrell Potter , Ganjiang Feng
发明人： Shan Liu , Kenneth Burrell Potter , Ganjiang Feng
IPC分类号： B22C9/10 , B22D25/02
CPC分类号： B22C9/10 , B22C9/04 , B22C9/24 , B22D25/02
摘要： A composite ceramic core that, in combination with a shell mold, is suitable for use in a casting process to produce metal alloy components. The core and casting process make use of a highly leachable interior layer in combination with an exterior layer that is less reactive than the interior layer in the presence of common alloying elements. The interior layer contains at least one hollow channel that allows a point of entry for a leaching solution, as well as exit for gaseous byproducts generated during the casting process.
摘要翻译：与壳模相结合的复合陶瓷芯适用于铸造工艺中以生产金属合金部件。核心和铸造工艺利用高度可浸出的内部层与外部层组合，其在存在普通合金元素的情况下反应性低于内层。内层含有至少一个中空通道，其允许浸出溶液的入口点以及在铸造过程中产生的气态副产物的出口。

2. 发明申请

US20120152483A1 UNIDIRECTIONAL SOLIDIFICATION PROCESS AND APPARATUS AND SINGLE-CRYSTAL SEED THEREFOR 审中-公开
标题翻译：独特的固化工艺和设备及其单晶种子
公开(公告)号：US20120152483A1
公开(公告)日：2012-06-21
申请号：US12970104
申请日：2010-12-16
申请人： Ganjiang Feng , Gregory Keith Bouse , Kenneth Burrell Potter , Andrew John Elliott , Shan Liu
发明人： Ganjiang Feng , Gregory Keith Bouse , Kenneth Burrell Potter , Andrew John Elliott , Shan Liu
IPC分类号： B22D27/04 , B22C23/00
CPC分类号： B22D27/045 , C30B11/14 , C30B29/52
摘要： A single-crystal seed, apparatus and process for producing a casting having a single-crystal (SX) microstructure. The seed has a geometry that includes a vertex capable of destabilizing an oxide film that forms at the interface between the seed and a molten metal during the casting process, and thereby promotes a continuous single-crystal grain growth and reduces grain misorientation defects that can initiate from the seed/metal interface.
摘要翻译：一种用于生产具有单晶（SX）微结构的铸件的单晶种子，设备和方法。种子具有几何形状，其包括能够在浇铸过程期间使种子和熔融金属之间的界面处形成的氧化膜不稳定的顶点，从而促进连续的单晶晶粒生长并且减少可引发的晶粒错位取向缺陷从种子/金属界面。

3. 发明授权

US09144842B2 Unidirectional solidification process and apparatus and single-crystal seed therefor 有权
标题翻译：单向凝固工艺及设备及单晶种子
公开(公告)号：US09144842B2
公开(公告)日：2015-09-29
申请号：US13851075
申请日：2013-03-26
申请人： Ganjiang Feng , Gregory Keith Bouse , Kenneth Burrell Potter , Andrew John Elliott , Shan Liu
发明人： Ganjiang Feng , Gregory Keith Bouse , Kenneth Burrell Potter , Andrew John Elliott , Shan Liu
IPC分类号： B22D27/04 , C30B11/14 , C30B29/52
CPC分类号： B22D27/045 , C30B11/14 , C30B29/52
摘要： A single-crystal seed, apparatus and process for producing a casting having a single-crystal (SX) microstructure. The seed has a geometry that includes a vertex capable of destabilizing an oxide film that forms at the interface between the seed and a molten metal during the casting process, and thereby promotes a continuous single-crystal grain growth and reduces grain misorientation defects that can initiate from the seed/metal interface.
摘要翻译：一种用于生产具有单晶（SX）微结构的铸件的单晶种子，设备和方法。种子具有几何形状，其包括能够在浇铸过程期间使种子和熔融金属之间的界面处形成的氧化膜不稳定的顶点，从而促进连续的单晶晶粒生长并且减少可引发的晶粒错位取向缺陷从种子/金属界面。

4. 发明申请

US20130206352A1 UNIDIRECTIONAL SOLIDIFICATION PROCESS AND APPARATUS AND SINGLE-CRYSTAL SEED THEREFOR 有权
标题翻译：独特的固化工艺和设备及其单晶种子
公开(公告)号：US20130206352A1
公开(公告)日：2013-08-15
申请号：US13851075
申请日：2013-03-26
申请人： Ganjiang Feng , Gregory Keith Bouse , Keneth Burrell Potter , Andrew John Elliott , Shan Liu
发明人： Ganjiang Feng , Gregory Keith Bouse , Keneth Burrell Potter , Andrew John Elliott , Shan Liu
IPC分类号： B22D27/04
CPC分类号： B22D27/045 , C30B11/14 , C30B29/52
摘要： A single-crystal seed, apparatus and process for producing a casting having a single-crystal (SX) microstructure. The seed has a geometry that includes a vertex capable of destabilizing an oxide film that forms at the interface between the seed and a molten metal during the casting process, and thereby promotes a continuous single-crystal grain growth and reduces grain misorientation defects that can initiate from the seed/metal interface.
摘要翻译：一种用于生产具有单晶（SX）微结构的铸件的单晶种子，设备和方法。种子具有几何形状，其包括能够在浇铸过程期间使种子和熔融金属之间的界面处形成的氧化膜不稳定的顶点，从而促进连续的单晶晶粒生长并且减少可引发的晶粒错位取向缺陷从种子/金属界面。

5. 发明申请

US20120080158A1 UNIDIRECTIONAL SOLIDIFICATION PROCESS AND APPARATUS THEREFOR 有权
标题翻译：独立的固化工艺及其设备
公开(公告)号：US20120080158A1
公开(公告)日：2012-04-05
申请号：US12894998
申请日：2010-09-30
申请人： Shan Liu , Jon Conrad Schaeffer , Ganjiang Feng , Stephen Joseph Balsone
发明人： Shan Liu , Jon Conrad Schaeffer , Ganjiang Feng , Stephen Joseph Balsone
IPC分类号： B22D27/04
CPC分类号： B22D27/045
摘要： An apparatus and method for casting an alloy using a unidirectional casting technique. The apparatus includes a mold adapted to contain a molten quantity of an alloy, a primary heating zone adapted to heat the mold and the molten alloy therein to a temperature above the liquidus temperature of the alloy, a cooling zone adapted to cool the mold and molten alloy therein to a temperature below the solidus temperature of the alloy and thereby yield the unidirectionally-solidified casting, and an insulation zone between the primary heating zone and the cooling zone. The apparatus also has a secondary heating zone separated from the insulation zone by the primary heating zone. The secondary heating zone maintains the mold and the molten alloy therein at a temperature below the liquidus temperature of the alloy. The temperatures within the primary and secondary heating zones are individually set and controlled.
摘要翻译：一种使用单向铸造技术铸造合金的装置和方法。该装置包括适于容纳熔融量的合金的模具，适于将模具和其中的熔融合金加热到高于合金液相线温度的温度的主加热区，适于冷却模具和熔融的冷却区合金的温度低于合金的固相线温度，从而产生单向凝固的铸造，以及主加热区和冷却区之间的绝缘区。该装置还具有通过主加热区与绝缘区隔开的二次加热区。二次加热区在低于合金液相线温度的温度下保持模具和熔融合金。初级加热区和二次加热区内的温度可单独设定和控制。

6. 发明授权

US08512485B2 Alloy 有权
标题翻译：合金
公开(公告)号：US08512485B2
公开(公告)日：2013-08-20
申请号：US12983413
申请日：2011-01-03
申请人： Ganjiang Feng , George A. Goller , Raymond Joseph Stonitsch , Jason R. Parolini , Shan Liu
发明人： Ganjiang Feng , George A. Goller , Raymond Joseph Stonitsch , Jason R. Parolini , Shan Liu
IPC分类号： C22C30/00
CPC分类号： C22C38/42 , C21D2211/004 , C22C38/44 , C22C38/48 , C22C38/50 , C22C38/54
摘要： A alloy and a process of forming a alloy are disclosed. The alloy has a predetermined grain boundary morphology. The alloy includes by weight greater than about 0.06 percent carbon, up to about 0.0015 percent sulfur, less than about 16 percent chromium, between about 39 percent and about 44 percent nickel, between about 2.5 percent and about 3.3 percent niobium, between about 1.4 percent and about 2 percent titanium, up to about 0.5 percent aluminum, up to about 0.006 percent boron, up to about 0.3 percent copper, up to about 0.006 percent nitrogen, and greater than about 0.5 percent molybdenum.
摘要翻译：公开了一种合金和一种形成合金的工艺。该合金具有预定的晶界形态。该合金包括重量大于约0.06％的碳，至多约0.0015％的硫，小于约16％的铬，约39％至约44％的镍，约2.5％至约3.3％的铌，约1.4％和约2％的钛，至多约0.5％的铝，至多约0.006％的硼，至多约0.3％的铜，至多约0.006％的氮和大于约0.5％的钼。

7. 发明授权

US08186418B2 Unidirectional solidification process and apparatus therefor 有权
标题翻译：单向凝固工艺及其设备
公开(公告)号：US08186418B2
公开(公告)日：2012-05-29
申请号：US12894998
申请日：2010-09-30
申请人： Shan Liu , Jon Conrad Schaeffer , Ganjiang Feng , Stephen Joseph Balsone
发明人： Shan Liu , Jon Conrad Schaeffer , Ganjiang Feng , Stephen Joseph Balsone
IPC分类号： B22D27/00 , B22D25/00 , B22D27/04
CPC分类号： B22D27/045
摘要： An apparatus and method for casting an alloy using a unidirectional casting technique. The apparatus includes a mold adapted to contain a molten quantity of an alloy, a primary heating zone adapted to heat the mold and the molten alloy therein to a temperature above the liquidus temperature of the alloy, a cooling zone adapted to cool the mold and molten alloy therein to a temperature below the solidus temperature of the alloy and thereby yield the unidirectionally-solidified casting, and an insulation zone between the primary heating zone and the cooling zone. The apparatus also has a secondary heating zone separated from the insulation zone by the primary heating zone. The secondary heating zone maintains the mold and the molten alloy therein at a temperature below the liquidus temperature of the alloy. The temperatures within the primary and secondary heating zones are individually set and controlled.
摘要翻译：一种使用单向铸造技术铸造合金的装置和方法。该装置包括适于容纳熔融量的合金的模具，适于将模具和其中的熔融合金加热到高于合金液相线温度的温度的主加热区，适于冷却模具和熔融的冷却区合金的温度低于合金的固相线温度，从而产生单向凝固的铸造，以及主加热区和冷却区之间的绝缘区。该装置还具有通过主加热区与绝缘区隔开的二次加热区。二次加热区在低于合金液相线温度的温度下保持模具和熔融合金。初级加热区和二次加热区内的温度可单独设定和控制。

8. 发明申请

US20120282086A1 NICKEL-BASE ALLOY 审中-公开
标题翻译：镍基合金
公开(公告)号：US20120282086A1
公开(公告)日：2012-11-08
申请号：US13100441
申请日：2011-05-04
申请人： Ganjiang Feng , Jon Conrad Schaeffer , Stephen Joseph Balsone , Hariharan Sundaram , Sundar Amancherla , Gitahi Charles Mukira
发明人： Ganjiang Feng , Jon Conrad Schaeffer , Stephen Joseph Balsone , Hariharan Sundaram , Sundar Amancherla , Gitahi Charles Mukira
IPC分类号： F01D9/02 , C22C19/05
CPC分类号： C22C19/056 , C22C19/05 , F01D5/28 , F05D2300/607
摘要： The invention is a class of nickel-base alloys for gas turbine applications, comprising, by weight, about 13.7 to about 14.3 percent chromium, about 5.0 to about 10.0 percent cobalt, about 3.5 to about 5.2 percent tungsten, about 2.8 to about 5.2 percent titanium, about 2.8 to about 4.6 percent aluminum, about 0.0 to about 3.5 percent tantalum, about 1.0 to about 1.7 percent molybdenum, about 0.08 to about 0.13 percent carbon, about 0.005 to about 0.02 percent boron, about 0.0 to about 1.5 percent niobium, about 0.0 to about 2.5 percent hafnium, about 0.0 to about 0.04 percent zirconium, and the balance substantially nickel. The nickel-base alloys may be provided in the form of useful articles of manufacture, and which possess a unique combination of mechanical properties, microstructural stability, resistance to localized pitting and hot corrosion in high temperature corrosive environments, and high yields during the initial forming process as well as post-forming manufacturing and repair processes.
摘要翻译：本发明是一类用于燃气轮机应用的镍基合金，其重量包含约13.7-约14.3％的铬，约5.0-约10.0％的钴，约3.5-约5.2％的钨，约2.8-约5.2％钛，约0.08至约4.6％的铝，约0.0至约3.5％的钽，约1.0至约1.7％的钼，约0.08至约0.13％的碳，约0.005至约0.02％的硼，约0.0至约1.5％的铌，约0.0至约2.5％的铪，约0.0至约0.04％的锆，余量基本上为镍。镍基合金可以以有用的制品形式提供，并且具有机械性能，微结构稳定性，耐高温腐蚀性环境中的局部点蚀和热腐蚀的独特组合，以及在初始成型期间的高产率过程以及后成型制造和维修过程。

9. 发明授权

US07842402B2 Machine components and methods of fabricating 有权
标题翻译：机械部件和制造方法
公开(公告)号：US07842402B2
公开(公告)日：2010-11-30
申请号：US11395633
申请日：2006-03-31
申请人： Ganjiang Feng , Paul S. Dimascio , Jon C. Schaeffer
发明人： Ganjiang Feng , Paul S. Dimascio , Jon C. Schaeffer
IPC分类号： B32B15/04
CPC分类号： F01D5/288 , C23C4/073 , C23C4/11 , C23C4/129 , C23C4/18 , C23C30/00 , F05D2230/311 , F05D2300/611 , Y10T428/12493 , Y10T428/12611 , Y10T428/12944 , Y10T428/31678
摘要： A thermal barrier coating (TBC) system is provided. The system includes at least one thermal barrier coating (TBC) bond coat layer formed over a substrate surface region. The TBC bond coat layer includes at least one TBC bond coat material. The TBC bond coat material is a nickel-chromium-aluminum-yttrium (NiCrAlY) composition that also includes silicon (Si), hafnium (Hf) and less than 10 weight percent (wt %) cobalt (Co). The TBC system further includes at least one top coat layer formed over the TBC bond coat layer.
摘要翻译：提供了一种隔热涂层（TBC）系统。该系统包括在衬底表面区域上形成的至少一个热障涂层（TBC）粘合涂层。 TBC粘合涂层包括至少一种TBC粘结涂层材料。 TBC粘合涂层材料是还包括硅（Si），铪（Hf）和小于10重量％（重量％）钴（Co）的镍 - 铬 - 铝 - 钇（NiCrAlY）组合物。 TBC系统还包括形成在TBC粘结涂层上的至少一个顶涂层。

10. 发明申请

US20100119871A1 Machine components and methods of fabricating 有权
公开(公告)号：US20100119871A1
公开(公告)日：2010-05-13
申请号：US11395633
申请日：2006-03-31
申请人： Ganjiang Feng , Paul S. Dimascio , Jon C. Schaeffer
发明人： Ganjiang Feng , Paul S. Dimascio , Jon C. Schaeffer
IPC分类号： B32B15/01 , B05D1/36 , C23C4/08 , B05D7/00 , B32B15/04
CPC分类号： F01D5/288 , C23C4/073 , C23C4/11 , C23C4/129 , C23C4/18 , C23C30/00 , F05D2230/311 , F05D2300/611 , Y10T428/12493 , Y10T428/12611 , Y10T428/12944 , Y10T428/31678
摘要： A thermal barrier coating (TBC) system is provided. The system includes at least one thermal barrier coating (TBC) bond coat layer formed over a substrate surface region. The TBC bond coat layer includes at least one TBC bond coat material. The TBC bond coat material is a nickel-chromium-aluminum-yttrium (NiCrAlY) composition that also includes silicon (Si), hafnium (Hf) and less than 10 weight percent (wt %) cobalt (Co). The TBC system further includes at least one top coat layer formed over the TBC bond coat layer.

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