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1. 发明专利

JP2010246236A Coil winding method and coil winding device 有权
标题翻译：卷绕方法和卷绕装置
公开(公告)号：JP2010246236A
公开(公告)日：2010-10-28
申请号：JP2009091262
申请日：2009-04-03
申请人： Sanko Kiki Co Ltd , 三工機器株式会社
发明人： KATO YOSHIO
IPC分类号： H02K15/04
摘要： PROBLEM TO BE SOLVED: To provide a coil winding method and device, by which a plurality of lead wires are arranged in parallel and smoothly wound without being twisted, in a relatively simple structure and reduced in equipment costs, thereby providing a rotary machine excellent in performance. SOLUTION: A pair of winding frames 44 connected to the opposite surface of a rotary substrate 42 through a hinge are arranged so as to be coaxially connected in one or a plurality of groups to constitute a winding frame connection body 50. With the winding frame connection bodies coaxially connected, respective rotary pressing plates 36 are abutted on both opposite ends, and a plurality of lead wires pulled out of a lead wire supplying means and arranged in parallel are clamped to one end of the winding frame connection body. After moving a lead wire supplying means 28 is moved in the axial direction of the winding frame connection body and applying the means with winding while rotating the winding frame connection body, each winding frame is arranged in substantially horizontally along the plane of the rotary substrate, and while leaving the rotary substrate as it is or moving the rotary substrate by means of a coil adjusting means to be adjusted to a coil receiving jig 60, causing a coil to be dropped in the coil receiving jig. COPYRIGHT: (C)2011,JPO&INPIT
摘要翻译：解决问题：提供一种线圈缠绕方法和装置，通过该线圈缠绕方法和装置，以相对简单的结构并排布置平行且平滑地缠绕而不扭曲的线材，并且降低了设备成本，从而提供旋转机器性能优异。解决方案：通过铰链连接到旋转基板42的相对表面的一对绕组框架44被布置成以一个或多个组同轴连接以构成卷绕框架连接体50.通过绕组框架连接体同轴连接，相应的旋转压板36抵接在两个相对端上，并且从引线供给装置拉出并且平行布置的多根引线被夹紧到卷绕框架连接体的一端。在移动引线之后，沿着绕线框架连接体的轴向移动引线供给装置28，并且在旋转绕组框架连接体的同时施加绕线装置，每个绕组框架沿着旋转基板的平面布置成基本上水平，并且在离开旋转基板的同时，通过线圈调节装置移动旋转基板以调整到线圈接收夹具60，使线圈落在线圈接收夹具中。版权所有（C）2011，JPO＆INPIT

2. 发明专利

JP2009177942A Coil insertion apparatus 有权
标题翻译：线圈插入装置
公开(公告)号：JP2009177942A
公开(公告)日：2009-08-06
申请号：JP2008013686
申请日：2008-01-24
申请人： Sanko Kiki Co Ltd , 三工機器株式会社
发明人： KATO YOSHIO , NODA NAOFUMI , SATO SHIGEKI
IPC分类号： H02K15/10 , H02K15/08
摘要： PROBLEM TO BE SOLVED: To provide a coil insertion apparatus reducing a shift amount of a wedge pusher and making an insertion error of a wedge hard to occur.
SOLUTION: The coil insertion apparatus includes an upper tool 200 and a wedge insertion device 100. The upper tool includes a plurality of blades 207, a wedge guide 204 and a stripper 209. A second wedge pusher 212 pushing the wedge inserted into a second guide groove and inserting it into a slot of a stator core is fitted at the back of the stripper. The wedge insertion device includes a wedge magazine 105 having a first guide groove 120 at an outer periphery, a wedge supply device 110 inserting the wedge into the first guide groove and a first wedge pusher inserting the wedge inserted into the first guide groove into the second guide groove. The first wedge pusher is constituted such that the wedge is made to run over the second wedge pusher and the wedge is arranged in front of the second wedge pusher.
COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题：提供一种减小楔形推动器的移动量并且使楔形物的插入误差难以发生的线圈插入装置。线圈插入装置包括上部工具200和楔形插入装置100.上部工具包括多个叶片207，楔形导向件204和剥离器209.第二楔形推动器212将插入的楔形物推入第二引导槽并将其插入定子芯的槽中装配在汽提器的后部。楔形插入装置包括楔形仓105，楔形仓105在外周具有第一引导槽120，将楔形物插入第一引导槽中的楔形供给装置110和将插入到第一引导槽中的楔插入到第二引导槽中的第二楔形推动器导槽。第一楔形推动器构造成使得楔形件在第二楔形推动器上行进，并且楔形件布置在第二楔形推动器的前方。版权所有（C）2009，JPO＆INPIT

3. 发明专利

JP2009005506A Coil insertion apparatus 有权
标题翻译：线圈插入装置
公开(公告)号：JP2009005506A
公开(公告)日：2009-01-08
申请号：JP2007164530
申请日：2007-06-22
申请人： Sanko Kiki Co Ltd , 三工機器株式会社
发明人： KATO YOSHIO , SAEGUSA KAZUAKI
IPC分类号： H02K15/06
摘要： PROBLEM TO BE SOLVED: To provide a coil insertion apparatus which can simplify the work of replacement and adjustment of components when the thickness of a stator core is changed to shorten a preparatory work time.
SOLUTION: The coil insertion apparatus includes a plurality of blades 20 which are annularly arranged conforming to the inner periphery of the inner teeth of a stator core 18, wedge guides 17 which are arranged on the outer periphery of the blades and form guide grooves for insertion of wedges 21 therein, and a stripper 26 which pushes the coil hooked with the blades through the gap of the blades into the slot corresponding to the stator core, wherein a connecting member 33 is mounted at the back of the stripper so as to enable a change of the distance relative to the stripper and wedge pushers 38 are provided on the outer periphery of the connecting member.
COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题：提供一种线圈插入装置，其可以在定子芯的厚度改变以简化准备工作时间时简化组件的更换和调整工作。解决方案：线圈插入装置包括多个叶片20，它们与定子铁芯18的内齿的内周一致地环形排列，楔形导轨17布置在叶片的外周上并形成导向件用于将楔形物21插入其中的槽，以及剥离器26，其将与叶片钩住的线圈通过叶片的间隙推入到与定子芯相对应的槽中，其中连接构件33安装在剥离器的背面，以便为了能够相对于剥离器的距离的改变，楔形推动器38设置在连接构件的外周上。版权所有（C）2009，JPO＆INPIT

4. 发明专利

JP2008245478A Method and apparatus of coil winding 有权
标题翻译：线圈卷绕的方法和装置
公开(公告)号：JP2008245478A
公开(公告)日：2008-10-09
申请号：JP2007085965
申请日：2007-03-28
申请人： Sanko Kiki Co Ltd , 三工機器株式会社
发明人： KATO YOSHIO
IPC分类号： H02K15/04
CPC分类号： Y02T10/641
摘要： PROBLEM TO BE SOLVED: To carry out parallel windings while accelerating a winding cycle with a comparatively compact apparatus.
SOLUTION: In this winding method, a rotary frame 20 having an insertion portion 40 for inserting a conductive wire W from the outside to the inside and a winding guides (24, 25) for winding the conductive wire around the external circumference is disposed on the external circumference of a winding frame 30, a conductive wire feeding device 60 is disposed on the side of the rotary frame, a coil receiving tool 50 is disposed below the winding frame. A plurality of conductive wires are fed side by side from the conductive wire feeding device, the conductive wires are inserted from the outside of the rotary frame to the inside through the insertion portion of the rotary frame and the rotary frame is rotated in a state where the end of each conductive wire is held by a conductive wire holder. Thus, the conductive wires are simultaneously wound around the external circumference of the winding frame and the external circumference of the rotary frame, and after the conductive wires of a predetermined length are wound around the external circumference, the conductive wires are cut by a conductive wire cutter 85, and then, winding for the winding frame is continued while pulling out the conductive wire wound around the rotary frame.
COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题：在使用相对紧凑的设备加速绕组循环的同时进行并联绕组。解决方案：在该卷绕方法中，具有用于将导线W从外部插入到内部的插入部40的旋转框架20和用于将导线围绕外周缠绕的卷绕引导件（24,25）设置在绕线架30的外周上，导线馈送装置60设置在旋转架的侧面，线圈接收工具50设置在绕线架的下方。多个导线从导线馈送装置并排地馈送，导线从旋转框架的外部通过旋转框架的插入部分插入到内部，并且旋转框架在每个导线的端部由导电线保持器保持。因此，导线同时缠绕在绕组框架的外周和旋转框架的外周上，并且在预定长度的导线缠绕在外周上之后，导线被导线切割器85，然后在卷绕缠绕在旋转框架上的导线的同时继续卷绕框架的卷绕。版权所有（C）2009，JPO＆INPIT

5. 发明专利

JP2006271118A Parallel winding method and parallel winding device 有权
标题翻译：并联绕线方法和平行绕组装置
公开(公告)号：JP2006271118A
公开(公告)日：2006-10-05
申请号：JP2005086056
申请日：2005-03-24
申请人： Sanko Kiki Co Ltd , 三工機器株式会社
发明人： KATO YOSHIO
IPC分类号： H02K15/04
CPC分类号： H01F41/066 , H01F41/082 , H01F41/098
摘要： PROBLEM TO BE SOLVED: To provide a parallel winding method and a parallel winding device of a comparatively simple structure that make it possible to speed up a winding cycle. SOLUTION: In the parallel winding method by which a plurality of conductors W are set in parallel and wound on a spool 76 to form a coil, which is dropped into a coil receiving jig 120, a plurality of the conductors W are wound on a bobbin 40 once. This bobbin 40 is mounted to a flyer 90 of the winding device. By rotating this flyer 90, a plurality of the conductors W are wound on the spool 76, while being pulled out of the bobbin 40. COPYRIGHT: (C)2007,JPO&INPIT
摘要翻译：要解决的问题：提供一种平行绕组方法和具有相对简单结构的平行绕组装置，其可以加速绕组周期。解决方案：在平行绕组方法中，将多个导体W平行设置并缠绕在卷轴76上以形成落入线圈接收夹具120中的线圈，多个导体W被卷绕在线轴40上一次。该线轴40安装在卷绕装置的传单90上。通过旋转该传单90，多个导体W被卷绕在卷轴76上，同时被从线轴40拉出。版权所有（C）2007，JPO＆INPIT

6. 发明专利

JP2005229703A Insulator for stator core, and winding method for stator core 有权
标题翻译：用于定子芯的绝缘体和定子芯的卷绕方法
公开(公告)号：JP2005229703A
公开(公告)日：2005-08-25
申请号：JP2004035258
申请日：2004-02-12
申请人： Sanko Kiki Co Ltd , 三工機器株式会社
发明人： KATO YOSHIO
IPC分类号： H02K3/18 , H02K3/46 , H02K15/095
CPC分类号： Y02T10/641
摘要： PROBLEM TO BE SOLVED: To improve the space factor of a coil line within a slot by arranging the constitution such that a section where coil lines cross each other in upper and lower layers does not arise within the slot of a stator core.
SOLUTION: This is an insulator 20 which covers the teeth 12 of the stator core 10. A section, which surrounds both side face and both end faces of each tooth 12, is provided with a groove which leads in a coil line. Only a section, which abuts on one end face 24 of the above tooth, is provided with slanting parallel grooves 31 for each shifting the winding position into the adjacent groove in the next round, and other sections are provided with parallel grooves orthogonal to the direction of protrusion of the teeth. The above insulator is mounted on the teeth of the stator core. The operation of shifting a winding nozzle in the direction of protrusion of the teeth so as to wind in line a coil in the next round, when applying the winding by circling the winding nozzle around each tooth, is performed when winding the coil line on the end face, where the slanting grooves are made, of the above insulator.
COPYRIGHT: (C)2005,JPO&NCIPI
摘要翻译：要解决的问题：为了通过布置使得线圈线在上层和下层彼此交叉的部分不在定子芯的槽内出现来提高槽内线圈线的空间因数。
解决方案：这是一个覆盖定子铁心10的齿12的绝缘体20.一个围绕每个齿12的两侧面和两个端面的部分设置有一个在线圈中引线的槽。只有与上述齿的一个端面24邻接的部分设置有倾斜的平行槽31，用于将下一个回转中的缠绕位置移动到相邻的槽中，并且其它部分设置有与该方向正交的平行槽的牙齿突出。上述绝缘体安装在定子芯的齿上。当将线圈线缠绕在线圈上时，将缠绕喷嘴沿着牙齿的突出方向移动，以便在下一回合中沿线圈卷绕绕组，由上述绝缘体构成的倾斜槽的端面。版权所有（C）2005，JPO＆NCIPI

7. 发明专利

JP2013038898A Coil insertion method and coil insertion device 有权
标题翻译：线圈插入方法和线圈插入装置
公开(公告)号：JP2013038898A
公开(公告)日：2013-02-21
申请号：JP2011172569
申请日：2011-08-08
申请人： Sanko Kiki Co Ltd , 三工機器株式会社
发明人： KATO YOSHIO
IPC分类号： H02K15/085
摘要： PROBLEM TO BE SOLVED: To provide a coil insertion method and a coil insertion device, capable of preventing even a blade with a width reduced by increasing the numbers of slots of a stator core from separating from internal teeth of the stator core and preventing occurrence of a defective.SOLUTION: A coil insertion method comprises: forming a hole 15 on the outer peripheral side of a tip part of a blade 12 projected from the tip surface of a stator core on a coil insertion direction side; forming a cuff support 26 moving in a radial direction along both end surfaces of an internal tooth of the stator core; inserting a tip part 26a of the cuff support 26 disposed on the tip surface of the stator core into the hole 15 of the blade 12 to support the blade 12; and inserting a coil to the end in the state.
摘要翻译：要解决的问题：为了提供一种线圈插入方法和线圈插入装置，能够通过增加定子铁芯的槽数与分离定子铁心的内齿而使宽度减小的叶片，以及防止发生缺陷。解决方案：一种线圈插入方法包括：在线圈插入方向侧上从定子芯的尖端表面突出的叶片12的末端部的外周侧形成孔15; 形成沿着定子芯的内齿的两个端面沿径向移动的袖带支撑26; 将设置在定子芯的尖端表面上的套箍支撑件26的顶端部分26a插入到叶片12的孔15中以支撑叶片12; 并在该状态下将线圈插入到末端。版权所有（C）2013，JPO＆INPIT

8. 发明专利

JP2012239323A Coil setting method and coil insertion method 有权
标题翻译：线圈设置方法和线圈插入方法
公开(公告)号：JP2012239323A
公开(公告)日：2012-12-06
申请号：JP2011107064
申请日：2011-05-12
申请人： Sanko Kiki Co Ltd , 三工機器株式会社
发明人： KATO YOSHIO
IPC分类号： H02K15/085
摘要： PROBLEM TO BE SOLVED: To provide a coil setting method and a coil insertion method which achieve high work efficiency in setting coils for making a spirally wound stator in a state in which the coils are overlapped with each other into a spiral shape as a whole in a coil retainer.SOLUTION: When U-phase, V-phase and W-phase coils are set in order at predetermined intervals from a predetermined position of a clearance of a guide bar 61 of a coil retainer 60, those in which the other sides of the first coil and some subsequent coils causing interference when setting one sides of the last coil and some preceding coils, and those in which the other side of the previous coil is set in a non-normal clearance, and the other side of the previous coil cannot be pulled out by being set in a normal clearance are handled as follows: Firstly, these coils are respectively set in the non-normal clearance that does not interfere with them, and after the final coil is set, the other sides of the first coil and some subsequent coils which are already set in the non-normal clearances are respectively pulled out and set in normal clearances.
摘要翻译：要解决的问题：提供一种线圈设定方法和线圈插入方法，其在将线圈彼此重叠成螺旋形状的状态下设定用于制造螺旋卷绕的定子的线圈的高工作效率，作为整个在线圈保持架。解决方案：当U相，V相和W相线圈从线圈保持器60的导杆61的间隙的预定位置以预定间隔依次设置时，其中，第一线圈和一些后续线圈在设置最后线圈和一些在线线圈的一侧时产生干扰，以及将前一线圈的另一侧设置为非正常间隙的那些线圈，并且前一线圈的另一侧通过设置在正常间隙中不能拉出的处理如下：首先，这些线圈分别设置在不干扰它们的非正常间隙中，并且在最终线圈被设置之后，第一个线圈和已经设置在非正常间隙中的一些后续线圈分别被拉出并设置为正常间隙。版权所有（C）2013，JPO＆INPIT

9. 发明专利

JP2012186922A Coil winding device 有权
标题翻译：卷绕装置
公开(公告)号：JP2012186922A
公开(公告)日：2012-09-27
申请号：JP2011048512
申请日：2011-03-07
申请人： Sanko Kiki Co Ltd , 三工機器株式会社
发明人： KATO YOSHIO , KODERA MASAHARU , MIZUNO SADAHARU
IPC分类号： H02K15/095 , H02K3/18
摘要： PROBLEM TO BE SOLVED: To make it possible to give tension to each of a plurality of conducting wires independently in a coil winding device in which a winding nozzle 29 is relatively rotated so as to go around a tooth 11 subjected to be winding and the nozzle itself is made to rotate about its shaft center to perform parallel winding.SOLUTION: A tension device 33 that rotates integrally with a nozzle is provided for each of a plurality of conducting wires. The tension device 33 includes an electromagnetic brake 115. In order to supply the electromagnetic brake with electric power, the support member is provided with a plurality of slip rings 131 connected with the power source input terminal of the electromagnetic brake corresponding to each electromagnetic brake. At the outer periphery of each slip ring, a brush connected to the power source is disposed so as to have slide contact. From the brush through the slip ring, electric power is supplied to the electromagnetic brake.
摘要翻译：要解决的问题：为了能够在卷绕喷嘴29相对旋转的线圈卷绕装置中独立地对多根导线中的每一根施加张力，从而绕着卷绕的齿11绕过并且喷嘴本身被制成围绕其轴心旋转以执行平行绕组。解决方案：为多个导线中的每一个提供与喷嘴一体旋转的张紧装置33。张紧装置33包括电磁制动器115.为了向电磁制动器提供电力，支撑构件设置有多个与每个电磁制动器对应的电磁制动器的电源输入端连接的滑环131。在每个滑环的外周，连接到电源的电刷设置成具有滑动接触。从电刷通过滑环，向电磁制动器供电。版权所有（C）2012，JPO＆INPIT

10. 发明专利

JP2010172108A Coil insertion method and coil turnover device 审中-公开
标题翻译：线圈插入方法和线圈转换装置
公开(公告)号：JP2010172108A
公开(公告)日：2010-08-05
申请号：JP2009012183
申请日：2009-01-22
申请人： Sanko Kiki Co Ltd , 三工機器株式会社
发明人： KATO YOSHIO
IPC分类号： H02K3/14 , H02K3/04 , H02K15/04
CPC分类号： Y02T10/641
摘要： PROBLEM TO BE SOLVED: To provide a coil insertion method in which, when a plurality of parallel-wound lead wires are used for a rotary electric machine by being inserted into slots of a stator core, the copper loss becomes small owing to the uniformized current density of the stator core obtained by substantially uniformizing the inductances of the plurality of lead wires, so that the rotary electric machine has excellent performance, and to provide a coil turnover device used for the coil insertion method.
SOLUTION: Predetermined coils out of coils C of a plurality of poles wound in parallel by a winding device and dropped into a coil insertion jig 30 or a transfer jig are pinched by an outer chuck 22 and an inner mold 18, and returned back again to the coil insertion jig or the transfer jig after being pulled out from the coil insertion jig or the transfer jig, and turned upside down by rotating the outer chuck and the inner mold, thus coil insertion into the stator core is performed by the coil insertion device after the coils of some poles are turned over.
COPYRIGHT: (C)2010,JPO&INPIT
摘要翻译：要解决的问题：提供一种线圈插入方法，其中当通过插入定子芯的槽中使多个并联绕线引线用于旋转电机时，铜损由于通过使多根引线的电感基本均匀化而得到的定子铁心的均匀化电流密度，使得旋转电机具有优异的性能，以及提供用于线圈插入方法的线圈周转装置。解决方案：由缠绕装置平行卷绕并落入线圈插入夹具30或转移夹具的多个磁极的线圈C中的预定线圈被外卡盘22和内模18夹紧，并返回在从线圈插入夹具或转移夹具拉出之后再次返回到线圈插入夹具或转移夹具，并且通过旋转外部卡盘和内部模具将其上下翻转，由此线圈插入定子芯体中由一些极线的线圈翻转后的线圈插入装置。版权所有（C）2010，JPO＆INPIT

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