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    • 5. 发明申请
    • METHOD FOR AUTOMATED SUPERALLOY LASER CLADDING WITH 3D IMAGING WELD PATH CONTROL
    • 用于3D成像焊接路径控制的自动超级激光切割方法
    • WO2014042970A1
    • 2014-03-20
    • PCT/US2013/058368
    • 2013-09-06
    • SIEMENS ENERGY, INC.BRUCK, Gerald J.KAMEL, Ahmed
    • BRUCK, Gerald J.KAMEL, Ahmed
    • B23K26/03B23K26/34
    • B23K26/08B23K26/032B23K26/0626B23K26/32B23K26/34B23K26/342B23K31/125B23K35/0244B23K35/0255B23K35/36B23K2201/001B23K2203/26F01D5/005
    • Superalloy components (20), such as service-degraded turbine blades and vanes, are clad by laser beam welding. The welding/cladding path, including cladding application profile, is determined by prior, preferably real time, non-contact 3D dimensional scanning of the component (20) and comparison of the acquired dimensional scan data with specification dimensional data for the component (20). A welding path (21) for cladding the scanned component (20) to conform its dimensions to the specification dimensional data is determined. The laser welding apparatus (60), preferably in cooperation with a cladding filler material distribution apparatus (70), executes the welding path (21) to apply the desired cladding profile. In some embodiments a post-weld non-contact 3D dimensional scan of the welded component is performed and the post- weld scan dimensional data are compared with the specification dimensional data. Preferably the welding path (21)and/or cladding profile application are modified in a feedback loop with the pre- and/or post- welding 3D dimensional scanning.
    • 超级合金部件(20),例如维修劣化的涡轮叶片和叶片,通过激光束焊接包层。 焊接/包层路径,包括覆层应用轮廓,由组件(20)的先前优选实时非接触3D维扫描确定,并且所获取的维度扫描数据与部件(20)的规格尺寸数据进行比较, 。 确定用于将扫描部件(20)包围以使其尺寸符合规格尺寸数据的焊接路径(21)。 激光焊接装置(60)优选地与包层填充材料分配装置(70)协作,执行焊接路径(21)以施加期望的包层分布。 在一些实施例中,执行焊接部件的焊接后非接触3D维度扫描,并将焊后扫描尺寸数据与规格尺寸数据进行比较。 优选地,焊接路径(21)和/或包层轮廓应用在具有预焊接和/或焊后3D三维扫描的反馈回路中被修改。
    • 6. 发明申请
    • AUTOMATED SUPERALLOY LASER CLADDING SYSTEM WITH 3D IMAGING WELD PATH CONTROL
    • 具有三维成像焊接路径控制的自动超级激光打标系统
    • WO2014042938A1
    • 2014-03-20
    • PCT/US2013/058139
    • 2013-09-05
    • SIEMENS ENERGY, INC.BRUCK, Gerald J.KAMEL, Ahmed
    • BRUCK, Gerald J.KAMEL, Ahmed
    • B23K26/34B23K26/30B23K26/08B23K26/06B23K20/00
    • B23K26/342B23K26/082B23K26/34B23K35/0244B23K2201/001B23P6/007F01D5/28F01D5/286F01D5/288
    • Superalloy components, such as service degraded turbine blades and vanes, are clad by laser beam welding. The welding/cladding path, including cladding application profile, is determined by prior, preferably real time, non-contact 3D dimensional scanning of the component and comparison of the acquired dimensional scan data with specification dimensional data for the component. A welding path for cladding the scanned component to conform its dimensions to the specification dimensional data is determined. The laser welding apparatus, preferably in cooperation with a cladding filler material distribution apparatus, executes the welding path to apply the desired cladding profile. In some embodiments a post-weld non-contact 3D dimensional scan of the welded component is performed and the post-weld scan dimensional data are compared with the specification dimensional data. Preferably the welding path and/or cladding profile application are modified in a feedback loop with the pre- and/or post-welding 3D dimensional scanning.
    • 超合金部件,如服务劣化的涡轮叶片和叶片,通过激光束焊接包层。 焊接/包层路径,包括覆层应用轮廓,由组件的先前优选实时非接触3D维扫描确定,并将所获取的维度扫描数据与部件的规格尺寸数据进行比较。 确定用于将扫描的部件包围以使其尺寸符合规格尺寸数据的焊接路径。 激光焊接装置,优选地与包层填充材料分配装置协作,执行焊接路径以施加期望的包层分布。 在一些实施例中,执行焊接部件的焊后非接触3D维度扫描,并将焊接后扫描尺寸数据与规格尺寸数据进行比较。 优选地,焊接路径和/或包层轮廓应用在具有预焊接和/或焊后3D三维扫描的反馈回路中被修改。
    • 7. 发明申请
    • EVALUATING A PROCESS EFFECT OF SURFACE PRESENTATION ANGLE
    • 评估表面呈现角度的过程效应
    • WO2013170253A1
    • 2013-11-14
    • PCT/US2013/040756
    • 2013-05-13
    • SIEMENS ENERGY, INC.BRUCK, Gerald J.SHINN, Brandon W.KAMEL, Ahmed
    • BRUCK, Gerald J.SHINN, Brandon W.KAMEL, Ahmed
    • B23K31/12B23K37/04G01N3/58
    • G01N33/00B23K31/12B23K37/0408B23K37/0452G01N3/58
    • An apparatus (10) and method for evaluating an effect of a surface presentation angle (A). The apparatus supports a plurality of samples (12) separated by support plates (18) between end plates (22) in a shish kebab arrangement. A groove (34) is formed on each side of each support plate for receiving an edge of each respective sample at a different angle relative to an axis of impingement (32). A clamping mechanism (20) holds the end plates, support plates and samples together in the fixed orientation exposing each sample surface at a different presentation angle, yet at the same distance from a process end effector (30). The sample impingement surfaces are exposed to the process, and the effect of the different surface presentation angles is determined from the samples. Process variables to counter the effects of surface presentation angle may be identified and controlled.
    • 一种用于评估表面呈现角(A)的影响的装置(10)和方法。 该设备支持多个样品(12),该样品(12)以排列的烤肉串布置在端板(22)之间由支撑板(18)隔开。 在每个支撑板的每一侧上形成一个槽(34),用于以相对于冲击轴线(32)的不同角度接收每个相应样品的边缘。 夹持机构(20)以固定的方式将端板,支撑板和样品保持在一起,以与处理端部执行器(30)相同的距离以不同的呈现角度暴露每个样品表面。 样品冲击表面暴露于该过程,并且从样品确定不同表面呈现角度的影响。 可以识别和控制用于对抗表面呈现角度影响的过程变量。