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    • 1. 发明授权
    • Apparatus for performing a hydroforming operation
    • 用于执行液压成型操作的装置
    • US07047780B2
    • 2006-05-23
    • US10178911
    • 2002-06-24
    • Richard A. MarandoEric M. SchrackJames C. LarkinEdward DrostJeffrey P. DzikiJoseph J. VasalaniDaniel E. Hunter
    • Richard A. MarandoEric M. SchrackJames C. LarkinEdward DrostJeffrey P. DzikiJoseph J. VasalaniDaniel E. Hunter
    • B21D26/02B21D37/14
    • B21D37/04B21D26/02B21D26/025B21D26/039B21D37/14
    • A hydroforming apparatus includes upper and lower platens that are connected together by tie rods extending through respective compression tubes. An upper die section is carried on the upper platen by a generally C-shaped suspension arm, while a lower die section is carried on the lower platen. The upper and lower die sections have recessed areas formed therein that define a die cavity. Lift assemblies are provided on the lateral ends of the hydroforming apparatus for selectively elevating the lower die section upwardly into engagement with the upper die section. When the lower die section is elevated by the lift assemblies, a workpiece is enclosed within the die cavity. A bolster is then moved between the hydroforming die and the lower platen. A cylinder array containing a plurality of pistons is next hydraulically actuated so as to securely clamp the hydroforming die between the cylinder array and the lower platen. While the cylinder array is actuated, pressurized fluid is supplied within the workpiece, deforming it into conformance with the die cavity.
    • 液压成形装置包括通过延伸穿过相应压缩管的拉杆连接在一起的上压板和下压板。 上模具部分通过大致C形悬架臂承载在上压板上,而下模部分承载在下压板上。 上模具部分和下模具部分具有形成在其中的凹陷区域,其限定模腔。 提升组件设置在液压成形设备的侧端上,用于选择性地将下模部分向上升高与上模部分接合。 当下模部分被升降组件升高时,工件被封闭在模腔内。 然后在液压成形模和下压板之间移动摇枕。 接下来液压驱动包含多个活塞的气缸阵列,以便将液压成型模具牢固地夹在气缸阵列和下压板之间。 当气缸阵列被致动时,加压流体在工件内被供应,使其变形成与模腔一致。
    • 3. 发明授权
    • Method of lubricating a workpiece for hydroforming
    • 润滑液压成型工件的方法
    • US07204112B1
    • 2007-04-17
    • US10334106
    • 2002-12-30
    • Robert D. DurandRichard A. MarandoEric M. Schrack
    • Robert D. DurandRichard A. MarandoEric M. Schrack
    • B21B45/02
    • B21D37/18
    • An apparatus and method of applying a lubricating material to an outer surface of a workpiece. Initially, a workpiece is provided that is preferably formed from a closed channel structural member having a circular or box-shaped cross sectional shape. Lubricating material is applied to an outer surface of the workpiece. In a second step of the method, the workpiece may be heat treated. The workpiece is then heated to elevate the temperature of the workpiece so as to cause the lubricating material to dry substantially immediately on the workpiece, thereby providing a coating of lubricating material having a substantially uniform thickness. In a fourth step of the method, a deforming process is performed on the workpiece during the period of time following the heat treatment process, and after applying the lubricating material, in which the workpiece retains the full or partial softening characteristics.
    • 一种将润滑材料施加到工件的外表面的装置和方法。 最初,提供了一种优选由具有圆形或箱形横截面形状的封闭通道结构件形成的工件。 将润滑材料施加到工件的外表面。 在该方法的第二步中,可以对工件进行热处理。 然后加热工件以升高工件的温度,以使润滑材料基本上立即在工件上干燥,从而提供具有基本均匀厚度的润滑材料的涂层。 在该方法的第四步骤中,在热处理过程之后的时间段内,在施加了工件保持全部或部分软化特性的润滑材料之后,对工件进行变形处理。
    • 4. 发明授权
    • Method of hydroforming a vehicle frame component
    • 液压成型车架部件的方法
    • US6016603A
    • 2000-01-25
    • US76683
    • 1998-05-12
    • Richard A. MarandoThomas R. SankoEric M. Schrack
    • Richard A. MarandoThomas R. SankoEric M. Schrack
    • B21D26/033B62D25/00B23P11/02
    • B21D26/033B21D15/03B62D25/00B60G2206/012B60G2206/8107Y10T29/49622Y10T29/49805Y10T29/4994
    • A method for hydroforming a closed channel structural member that allows the perimeter to be increased, but which maintains a relatively uniform wall thickness throughout, includes the initial step of disposing a closed channel structural member, such as a tube, within a first hydroforming die defining a first die cavity. The inner surface of the first die cavity corresponds in cross sectional shape to the outer surface of the tube, but the perimeter of the first die cavity is somewhat larger than the perimeter of the tube enclosed therein. A preliminary hydroforming operation is then performed at a relatively high pressure to expand the tube into conformance with the first die cavity. Throughout most of this expansion, the outer surface of the tube does not engage the inner surface of the die cavity. As a result, as the perimeter of the tube is increase, the wall thickness thereof is decreased uniformly. The preliminarily expanded tube is then disposed within a second hydroforming die defining a second die cavity. The inner surface of the second die cavity corresponds in cross sectional shape to the desired final shape for the tube. When the second hydroforming die is closed, a final hydroforming operation is performed at a relatively low pressure to deform the tube into conformance with the second die cavity. Because the perimeter of the tube is approximately equal to the perimeter of the second die cavity, the wall thickness of the tube is unchanged by the final hydroforming operation.
    • 用于液压成型允许周边增加但是保持相对均匀的壁厚的封闭通道结构构件的方法包括将闭合通道结构构件(例如管)设置在第一液压成形模具内的初始步骤,所述第一液压成形模具限定 第一模腔。 第一模腔的内表面的横截面形状对应于管的外表面,但是第一模腔的周边稍大于封装在其中的管的周长。 然后在相对较高的压力下进行初步液压成形操作,以将管扩大成与第一模腔一致。 在大部分膨胀过程中,管的外表面不与模腔的内表面接合。 结果,随着管的周长增加,其壁厚均匀地降低。 然后将预先膨胀的管子设置在限定第二模腔的第二液压成形模具内。 第二模腔的内表面的截面形状对应于管的期望的最终形状。 当第二液压成形模具闭合时,在相对低的压力下进行最终的液压成形操作,以使管变形成与第二模腔一致。 因为管的周边大致等于第二模腔的周长,所以通过最终的液压成形操作,管的壁厚不变。
    • 6. 发明申请
    • PROGRESSIVE LASER BLANKING DEVICE FOR HIGH SPEED CUTTING
    • 用于高速切割的渐进式激光灭菌装置
    • US20090212033A1
    • 2009-08-27
    • US12389655
    • 2009-02-20
    • Kim BeckKurt McMurtrieRichard A. Marando
    • Kim BeckKurt McMurtrieRichard A. Marando
    • B23K26/10B23K26/38
    • B23K26/38B23K26/032B23K26/0846B23K26/0876B23K26/16B23K37/0235B23K37/0408B23K2101/16
    • A laser blanking device for high speed cutting of a rapidly fed strip of coil stock includes a pin conveyor traveling a recurring loop along a longitudinal axis. At least two moveable gantries are supported above the pin conveyor. Each gantry is capable of moving at least a limited length along the longitudinal axis. At least one moveable laser head is suspended on each gantry, and the laser heads are capable of moving along the corresponding gantry along multiple axes transverse to or parallel to the longitudinal axis of the device. The device further has an entry pinch roll assembly and a second pinch roll assembly positioned at opposed ends of the conveyor. A pair of pinch rollers cooperates with each pinch roll assembly to apply tension to the strip traveling therebetween. Each pinch roller continually feeds the moving strip along the conveyor while the laser heads situated between the pinch roll assemblies move and progressively cut a perimeter portion of a blank or cut-out from the moving strip.
    • 用于高速切割快速进给的线圈坯料条的激光消隐装置包括沿纵向轴线行进循环回路的销输送器。 至少两个可移动的支架支撑在销钉输送机上方。 每个龙门架能够沿着纵向轴线移动至少有限的长度。 至少一个可移动的激光头被悬挂在每个台架上,并且激光头能够沿着横向于或平行于装置的纵向轴线的多个轴沿着相应的台架运动。 该装置还具有入口夹送辊组件和位于输送机的相对端处的第二夹送辊组件。 一对夹送辊与每个夹送辊组件配合,以向在其间移动的带施加张力。 每个夹送辊连续地沿着输送机供给移动的条带,而位于夹送辊组件之间的激光头移动并逐渐地切割坯料的周边部分或从移动的条切割出切口。
    • 7. 发明授权
    • Method of manufacturing a node for connecting vehicle frame members
    • 制造用于连接车架构件的节点的方法
    • US07322106B2
    • 2008-01-29
    • US10758946
    • 2004-01-16
    • Richard A. MarandoScott M. McGillJason A. PoirierAndrew R. Simboli
    • Richard A. MarandoScott M. McGillJason A. PoirierAndrew R. Simboli
    • B21D53/88B21D39/00B62D27/00
    • B22D19/045B62D23/005B62D29/008Y10T29/49616Y10T29/49622Y10T29/49826Y10T29/49911
    • A method of manufacturing a node for joining a plurality of structural members together, such as in a vehicular body and frame assembly, is well suited for joining structural members that are formed from differing materials. An insert is provided having a node securing portion and a mounting portion that is adapted to have a structural member secured thereto. A node is formed about the node securing portion of the insert for joining a plurality of structural members together. The insert can be formed from a first material, while the node can be formed from a second material that is different from the first material. The insert can be provided with a node securing portion having at least one aperture or protrusion formed therein, and the node can be formed within or about the aperture or protrusion. A plurality of inserts can be provided, each having a node securing portion and a mounting portion, and the node can be formed about each of the node securing portions of the inserts. The structural members can be secured to the mounting portions of the inserts before the node is formed.
    • 制造用于将诸如车体和框架组件中的多个结构构件连接在一起的节点的方法非常适用于接合由不同材料形成的结构构件。 提供了具有节点固定部分和适于具有固定到其上的结构构件的安装部分的插入件。 节点围绕插入件的节点固定部分形成,用于将多个结构构件连接在一起。 插入件可以由第一材料形成,而节点可以由与第一材料不同的第二材料形成。 插入件可以设置有具有形成在其中的至少一个孔或突起的节点固定部分,并且节点可以形成在孔或突起内或周围。 可以提供多个插入件,每个插入件具有节点固定部分和安装部分,并且可以围绕插入件的每个节点固定部分形成节点。 结构构件可以在形成节点之前固定到插入件的安装部分。
    • 9. 发明授权
    • Method of manufacturing a lead screw and sleeve mechanism using a hydroforming process
    • 使用液压成型工艺制造导螺杆和套筒机构的方法
    • US06497030B1
    • 2002-12-24
    • US09650955
    • 2000-08-29
    • Richard A. Marando
    • Richard A. Marando
    • B23P1700
    • B21D15/10B21D26/051B21D53/24F16H25/24F16H2025/2481Y10T29/49803Y10T29/49805Y10T29/4994
    • A method of manufacturing a sleeve mechanism without the use of machines by using a hydroforming process. The method includes the steps of providing an inner sleeve, an intermediate sleeve, and an outer sleeve concentrically within one another. The concentric sleeves are then expanded by using a hydroforming process such that an external thread is formed on the inner sleeve and an internal thread is formed on the outer sleeve. After the hydroforming process, the intermediate sleeve is removed by using any desired manner, such as melting or chemical dissolution. The relatively small space remaining between the inner and outer sleeves allow them to freely rotate about each other to ensure smooth operation of the screw and sleeve mechanism. Alternatively, the inner and outer sleeves may be hydroformed in separate operations.
    • 一种通过使用液压成型工艺而不使用机器制造套筒机构的方法。 该方法包括以彼此相同的方式提供内套筒,中间套筒和外套筒的步骤。 然后通过使用液压成形工艺使同心套筒膨胀,使得在内套筒上形成外螺纹,并且在外套筒上形成内螺纹。 在液压成型过程之后,通过使用任何所需的方式(例如熔化或化学溶解)去除中间套筒。 在内套筒和外套筒之间保持相对较小的空间允许它们彼此自由地旋转,以确保螺丝和套筒机构的平稳操作。 或者,内套筒和外套筒可以在单独的操作中进行液压成型。
    • 10. 发明授权
    • Apparatus for simultaneously performing multiple hydroforming operations
    • 用于同时执行多个液压成形操作的装置
    • US06170309B2
    • 2001-01-09
    • US09448059
    • 1999-11-23
    • Richard A. Marando
    • Richard A. Marando
    • B21D2602
    • B21D26/039B21D26/047Y10T29/49805
    • A hydroforming apparatus for simultaneously performing two or more hydroforming operations includes a frame that is sized to support a plurality of hydroforming dies in a stacked relationship. Each of the dies includes a pair of cooperating die sections having respective recesses formed therein that define a die cavity. Initially, the first die section of the first die is positioned in an uppermost spaced apart position relative to the second die section of the second die, while the second die section of the first die and the first die section of the second die are positioned in an intermediate spaced apart position relative to both the first die sect of the first die and the second die section of the second die. Then, hollow tubular blanks are inserted between the spaced apart die sections of the first and second die Next, the ram and the support mechanism are moved downwardly relative to the be such that the pairs of cooperating die sections of the first and second dies engage one another. End feed cylinders are then moved laterally into engagement with the end the tubular blanks to facilitate the filling thereof with a hydroforming fluid. The pressure of the fluid within the tubular blanks is then increased to such a magnitude that the tubular blanks are expanded outwardly into conformance with the respective die cavities. Thus, the hydroforming apparatus is capable of performing two or mo hydroforming operations simultaneously to decrease the overall amount of operational cycle time and, therefore, increase overall productivity.
    • 用于同时执行两个或多个液压成形操作的液压成形设备包括框架,其尺寸被设计成以堆叠关系支撑多个液压成形模具。 每个模具包括一对配合的模具部分,其中形成有限定模腔的相应的凹部。 最初,第一模具的第一模具部分相对于第二模具的第二模具部分定位在最上隔开的位置,而第一模具的第二模具部分和第二模具的第一模具部分位于 相对于第一模具的第一模具段和第二模具的第二模具部分的中间间隔位置。 然后,中空管状坯料插入在第一和第二模具的间隔开的模具部分之间。接下来,冲头和支撑机构相对于第一和第二模具的配合模具部件对相互接合而向下移动 另一个。 然后,端部进料圆筒横向移动以与管状坯件的端部接合,以便于用液压成形流体填充。 然后将管状坯件内的流体的压力增加到使得管状坯料向外扩展成与相应的模具腔一致的大小。 因此,液压成形装置能够同时执行两个或多个液压成形操作,以减少操作周期时间的总量,因此提高整体生产率。