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    • 2. 发明授权
    • Method for producing ingot with variable composition using planar solidification
    • 使用平面凝固生产具有可变成分的锭的方法
    • US08448690B1
    • 2013-05-28
    • US12470415
    • 2009-05-21
    • Ralph R. SawtellMen Glenn Chu
    • Ralph R. SawtellMen Glenn Chu
    • B22D19/16
    • B22D7/02B22D7/005B22D19/16B22D21/007C22C21/00C22C21/06
    • Molten metal of a first composition flows out of a first chamber via an open first control apparatus into a mold cavity. The first control apparatus is closed. A second control apparatus is opened. Molten metal of a second composition, different from the first composition, flows out of a second feed chamber via the second control apparatus into the mold cavity. At least a portion of the first composition metal in the mold cavity is sufficiently molten that an initial feed of the second composition molten metal mixes with the first composition molten metal in the mold cavity. An ingot is removed from the mold cavity, the ingot having top, middle, and bottom sections, the bottom section composed of metal of the first composition, the top section composed of metal of the second composition, and the middle section composed of a mixture of metal of the first and second compositions.
    • 第一组合物的熔融金属经由开放的第一控制装置流出第一室至模腔中。 第一控制装置关闭。 打开第二控制装置。 与第一组合物不同的第二组合物的熔融金属经由第二控制装置从第二进料室流出到模腔中。 模腔中的第一组合物金属的至少一部分充分熔化,使得第二组合物熔融金属的初始进料与模腔中的第一组合物熔融金属混合。 将锭从模腔中取出,该锭具有顶部,中部和底部部分,由第一组合物的金属构成的底部部分,由第二组合物的金属组成的顶部部分和由混合物组成的中间部分 的第一和第二组合物的金属。
    • 3. 发明申请
    • METHOD OF PRODUCING INGOT WITH VARIABLE COMPOSITION USING PLANAR SOLIDIFICATION
    • 使用平面固化法生产具有可变组成的组合物的方法
    • US20100297467A1
    • 2010-11-25
    • US12781372
    • 2010-05-17
    • Ralph R. SawtellMen Glenn Chu
    • Ralph R. SawtellMen Glenn Chu
    • B32B15/01B22D19/16B32B5/14
    • B22D7/02B22D19/16Y10T428/12458Y10T428/12493
    • Molten metal of a first composition is fed into a mold cavity, via a first control apparatus, wherein the control apparatus is open, wherein the feeding comprises flowing out of a first feed chamber. The first control apparatus is closed. A second control apparatus is opened. Molten metal of a second composition is fed into the mold cavity, via the second control apparatus, wherein at least a portion of the metal of the first composition in the mold cavity is sufficiently molten so that an initial feed of molten metal of the second composition mixes with the molten metal of the first composition in the mold cavity, wherein the feeding comprises flowing out of a second feed chamber, wherein the second composition is different from the first composition. An ingot is removed from the mold cavity, wherein the ingot has a top section, a middle section, and a bottom section, wherein the bottom section is composed of metal of the first composition, wherein the top section is composed of metal of the second composition, wherein the middle section is composed of a mixture of metal of the first composition and the second composition.
    • 通过第一控制装置将第一组合物的熔融金属进料到模腔中,其中控制装置打开,其中进料包括从第一进料室流出。 第一控制装置关闭。 打开第二控制装置。 通过第二控制装置将第二组合物的熔融金属进料到模具腔中,其中模腔中的第一组合物的金属的至少一部分充分熔融,使得第二组合物的熔融金属的初始进料 与模腔中的第一组合物的熔融金属混合,其中进料包括从第二进料室流出,其中第二组合物不同于第一组合物。 从模具腔中取出铸锭,其中铸锭具有顶部,中间部分和底部部分,其中底部由第一组合物的金属构成,其中顶部部分由第二组分的金属构成 组合物,其中中间部分由第一组合物和第二组合物的金属的混合物组成。
    • 4. 发明授权
    • Metal product containing ceramic dispersoids form in-situ
    • 含有陶瓷分散体的金属产品就地形成
    • US06723282B1
    • 2004-04-20
    • US09350858
    • 1999-07-09
    • Men Glenn ChuSiba P. Ray
    • Men Glenn ChuSiba P. Ray
    • C22C2100
    • C22C32/0052C22B21/062C22C1/1036
    • A novel method for producing a ceramic phase particle dispersoid in metal and a novel product composed thereof. The method includes (a) providing a molten composition consisting essentially of molten aluminum alloy containing molten metal selected form the group consisting of Zr, V and combinations thereof; (b) providing a chloride salt containing fine carbon particles; and (c) reacting the chloride salt containing fine carbon particles in the molten aluminum metal liquid with the molten metal liquid to form a uniform distribution of finely sized carbide particles formed and dispersed in-situ in an aluminum alloy matrix.
    • 一种用于在金属中生产陶瓷相颗粒分散体的新方法及其组成的新产品。 该方法包括(a)提供基本上由熔融铝合金组成的熔融组合物,该熔融铝合金含有选自Zr,V及其组合的熔融金属; (b)提供含有细碳颗粒的氯化物盐; 和(c)使熔融金属金属液体中含有细小碳粒子的氯化物盐与熔融金属液体反应,以形成在铝合金基质中原位形成和分散的精细尺寸的碳化物颗粒的均匀分布。
    • 6. 发明授权
    • Ceramic particles formed in-situ in metal.
    • 陶瓷颗粒在金属中原位形成。
    • US5735976A
    • 1998-04-07
    • US594966
    • 1996-01-31
    • Men Glenn ChuSiba P. Ray
    • Men Glenn ChuSiba P. Ray
    • C22C1/10C22C32/00C22C21/00
    • C22C1/1036C22C32/0052Y10T428/12486
    • A novel method for producing a ceramic phase particle dispersoid in metal and a novel product composed thereof are disclosed, including finely sized carbide phase particles formed in situ in a molten metal by salt-based liquid state reaction with Ti, B, Si, Sc, Hf, Nb, Ta, Zr, Mo, Al (when the molten metal matrix is not aluminum), or V and a halide salt containing carbon particles to form a uniform distribution of finely sized ceramic phase particles formed and dispersed in-situ in the metal matrix. The step of reacting includes vigorously stirring to form a reaction mixture at an elevated temperature for a residence time less than one hour to form a uniform distribution of particles sized less than 2.5 microns uniformly dispersed in-situ in the metal matrix.
    • 公开了一种在金属中制备陶瓷相颗粒分散体的新方法及其组成的新产品,包括通过与Ti,B,Si,Sc等的盐基液态反应在熔融金属中原位形成的精细尺寸的碳化物相颗粒, Hf,Nb,Ta,Zr,Mo,Al(当熔融金属基体不是铝时),或V和含有碳颗粒的卤化物盐,以形成均匀分布的微细陶瓷相颗粒,原位形成和分散在 金属基体。 反应步骤包括剧烈搅拌以在升高的温度下形成反应混合物,停留时间小于1小时,以形成均匀分布的尺寸小于2.5微米的均匀分布在金属基质中的原位。
    • 9. 发明授权
    • Uniformly dispersed, finely sized ceramic particles in metals and alloys
    • 在金属和合金中均匀分散,精细尺寸的陶瓷颗粒
    • US06398882B1
    • 2002-06-04
    • US09523883
    • 2000-03-13
    • Men Glenn ChuSiba P. Ray
    • Men Glenn ChuSiba P. Ray
    • C22C2100
    • C22C32/0052C22C1/1036
    • A novel product composed of a ceramic phase particle dispersoid in metal, including uniformly distributed, finely sized carbide phase particles formed in situ in a molten metal and a novel method for producing such a ceramic phase particle dispersoid in metal are disclosed. A salt-based liquid state reaction involving a liquid metal/alloy containing a liquid Ti, B, Si, Sc, Hf, Nb, Ta, Zr, Mo, Al (when the molten metal matrix is not aluminum), or V and a halide salt containing carbon particles forms a uniform distribution of finely sized ceramic phase particles formed and dispersed in-situ in the metal matrix. The ceramic dispersoid in metal product of the present invention includes at least about 50 volume percent of a matrix metal of aluminum; and up to about 50 volume percent of a uniform distribution of finely sized ceramic phase particles formed and dispersed in-situ in the aluminum metal matrix, wherein the finely sized ceramic phase particles have an average particle diameter of less than about 2.5 microns, and wherein the uniform distribution consists of a substantially cluster-free distribution of no more than two particles attached to one another at a magnification of 500×.
    • 公开了一种由金属中的陶瓷相颗粒分散体组成的新产品,包括在熔融金属中原位形成的均匀分布的精细尺寸的碳化物相颗粒和在金属中制备这种陶瓷相颗粒分散体的新方法。 包含含有液体Ti,B,Si,Sc,Hf,Nb,Ta,Zr,Mo,Al(当熔融金属基体不是铝时)的液态金属/合金的盐基液态反应,或V和 含卤素盐的碳颗粒在金属基质中形成和分散形成和分散的精细尺寸的陶瓷相颗粒的均匀分布。 本发明的金属制品中的陶瓷分散质包括至少约50体积%的基质金属铝; 和至多约50体积%的均匀分布的精细尺寸的陶瓷相颗粒在铝金属基质中原位形成和分散,其中精细尺寸的陶瓷相颗粒的平均粒径小于约2.5微米,其中 均匀分布由不超过两个彼此附着的颗粒的基本上无簇的分布组成,放大倍率为500x。