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    • 1. 发明申请
    • Method and composition for coating mat and articles produced therewith
    • 用于涂覆垫和用其制造的制品的方法和组合物
    • US20070042657A1
    • 2007-02-22
    • US11508338
    • 2006-08-23
    • Philip BushRobert BlanpiedFreddie MurphyJimmy Dubose
    • Philip BushRobert BlanpiedFreddie MurphyJimmy Dubose
    • B32B5/02
    • D06N3/0022B05C1/12B05C11/04B28B19/0092B28B23/0006B32B17/10018B32B27/36D06N3/0063D06N2205/023Y10T428/237Y10T428/249955Y10T428/249956Y10T428/273Y10T442/20Y10T442/2139Y10T442/2926Y10T442/2992Y10T442/60
    • A coated glass mat comprises a glass mat substrate having non-woven glass fibers and a coating which essentially uniformly penetrates the glass mat substrate to desired fractional thickness of the coated glass mat. The coating imparts a tensile strength to the coated glass mat which on average is at least 1.33 times greater than the tensile strength of the glass mat substrate without the coating. In example embodiments, penetration of the coating into the glass mat substrate preferably extends to a depth of from twenty five percent of a thickness of the coated glass mat to seventy five percent of the thickness of the coated glass mat. Moreover, a non-coated thickness of the coated glass mat is sufficiently thick for bonding purposes with, e.g., a gypsum slurry or other core materials such as thermoplastic or thermosetting plastics. The coating has a porosity in a range of from 1.3 CFM to 5.0 CFM, e.g., the coating comprises a coating blend which provides the coated glass mat with a porosity sufficient to allow water vapor to escape from a gypsum slurry when heated. The coating is preferably a coating blend comprised of water, latex binder, inorganic pigment, and inorganic binder.
    • 涂覆的玻璃垫包括具有无纺玻璃纤维的玻璃垫基材和基本上均匀地穿透玻璃垫基材的涂层,以使涂覆的玻璃垫的所需分数厚度。 涂层赋予涂覆的玻璃毡的拉伸强度,其平均比玻璃垫基材的拉伸强度平均高1.33倍,而不需要涂层。 在示例性实施例中,将涂层穿透到玻璃垫衬底中优选地延伸到涂覆的玻璃垫的厚度的二十五%的深度至涂覆的玻璃垫的厚度的百分之七十五。 此外,涂覆的玻璃毡的未涂覆厚度足够厚以用于例如石膏浆料或其它芯材料如热塑性或热固性塑料的粘合目的。 该涂层具有在1.3CFM至5.0CFM范围内的孔隙度,例如,该涂层包括一涂层共混物,该涂层共混物提供具有足够的孔隙度的涂覆的玻璃毡,以允许水蒸汽在加热时从石膏浆中逸出。 涂层优选是由水,胶乳粘合剂,无机颜料和无机粘合剂组成的涂料共混物。
    • 2. 发明申请
    • Method and composition for coating mat and articles produced therewith
    • 用于涂覆垫和用其制造的制品的方法和组合物
    • US20050103262A1
    • 2005-05-19
    • US10891485
    • 2004-07-15
    • Philip BushRobert BlanpiedFreddie MurphyJimmy DuboseJoseph Konieczka
    • Philip BushRobert BlanpiedFreddie MurphyJimmy DuboseJoseph Konieczka
    • B05C1/12B05C11/04B28B19/00B28B23/00B32B17/10B32B27/36D06N3/00D06N7/00B05C1/00B05C1/06
    • B28B19/0092B05C1/12B05C11/04B28B23/0006B32B17/10018B32B27/36D06N3/0022D06N3/0086D06N2209/1692Y10T442/2139
    • A coated glass mat comprises a glass mat substrate having non-woven glass fibers and a coating which essentially uniformly penetrates the glass mat substrate to desired fractional thickness of the coated glass mat. The coating imparts a tensile strength to the coated glass mat which on average is at least 1.33 times greater than the tensile strength of the glass mat substrate without the coating. In example embodiments, penetration of the coating into the glass mat substrate preferably extends to a depth of from twenty five percent of a thickness of the coated glass mat to seventy five percent of the thickness of the coated glass mat. Moreover, a non-coated thickness of the coated glass mat is sufficiently thick for bonding purposes with, e.g., a gypsum slurry or other core materials such as thermoplastic or thermosetting plastics. The coating has a porosity in a range of from 1.3 CFM to 5.0 CFM, e.g., the coating comprises a coating blend which provides the coated glass mat with a porosity sufficient to allow water vapor to escape from a gypsum slurry when heated. The coating is preferably a coating blend comprised of water, latex binder, inorganic pigment, and inorganic binder.
    • 涂覆的玻璃垫包括具有无纺玻璃纤维的玻璃垫基材和基本上均匀地穿透玻璃垫基材的涂层,以使涂覆的玻璃垫的所需分数厚度。 涂层赋予涂覆的玻璃毡的拉伸强度,其平均比玻璃垫基材的拉伸强度平均高1.33倍,而不需要涂层。 在示例性实施例中,将涂层穿透到玻璃垫衬底中优选地延伸到涂覆的玻璃垫的厚度的二十五%的深度至涂覆的玻璃垫的厚度的百分之七十五。 此外,涂覆的玻璃毡的未涂覆厚度足够厚以用于例如石膏浆料或其它芯材料如热塑性或热固性塑料的粘合目的。 该涂层具有在1.3CFM至5.0CFM范围内的孔隙度,例如,该涂层包括一涂层共混物,该涂层共混物提供具有足够的孔隙度的涂覆的玻璃毡,以允许水蒸汽在加热时从石膏浆料逸出。 涂层优选是由水,胶乳粘合剂,无机颜料和无机粘合剂组成的涂料共混物。
    • 3. 发明申请
    • Method and composition for coating mat and articles produced therewith
    • 用于涂覆垫和用其制造的制品的方法和组合物
    • US20060035032A1
    • 2006-02-16
    • US10915694
    • 2004-08-11
    • Freddie MurphyRobert BlanpiedCharles Diller
    • Freddie MurphyRobert BlanpiedCharles Diller
    • B05D3/02B05D3/12
    • D06N3/0063B05D1/28B05D2203/35B05D2252/02B32B17/04C03C25/12C03C25/20C03C25/465C03C25/475D06N3/0022
    • A coated glass mat is formed by applying a coating mixture to a surface of a glass mat substrate, and then by drying the coated glass mat. As a result of the coating composition, the resultant mat attains a predetermined target spectral characteristic, e.g., a desired or target color. The coating mixture is formed by mixing together a mineral pigment filler, a solvent, a binder (e.g., organic latex binder), (optionally) a dispersing agent, and (optionally) a colorant. The type and amount of the mineral pigment filler is judiciously chosen to impart the predetermined spectral characteristic to the coated glass mat upon drying. In fact, although the coating mixture may include a separate, optional colorant, the mineral pigment filler is chosen as a primary color determinate for the completed coated glass mat. The primary determinative influence of the mineral pigment filler on the spectral characteristic of the coated glass mat is evident by the relative amounts of the mineral pigment filler and the colorant. In particular, a maximum ratio of “as received weight” of colorant to “dry weight” of filler is less than about 0.003; a ratio of “dry weight” of colorant to “dry weight” of the coating mixture does not exceed 0.4%. Advantageously, use of the inexpensive mineral pigment filler as the primary color determinate for the completed coated glass mat obviates the need is for larger amounts of more expensive colorant, thereby providing economy as well as efficiency in production.
    • 通过将涂布混合物施加到玻璃垫基材的表面上,然后通过干燥涂覆的玻璃垫来形成涂覆的玻璃垫。 作为涂料组合物的结果,所得到的垫达到预定的目标光谱特性,例如所需的或目标色。 通过将矿物颜料填料,溶剂,粘合剂(例如有机胶乳粘合剂)(任选地)分散剂和(任选地)着色剂混合在一起而形成涂料混合物。 明确地选择矿物颜料填料的类型和量,以便在干燥时赋予涂覆的玻璃垫预定的光谱特性。 事实上,尽管涂料混合物可以包括单独的任选的着色剂,但矿物颜料填料被选择为完成的涂层玻璃垫的主要颜色。 通过矿物颜料填料和着色剂的相对量,矿物颜料填料对涂层玻璃毡的光谱特性的主要决定性影响是显而易见的。 特别地,着色剂的“接收重量”与填料的“干重”的最大比例小于约0.003; 着色剂的“干重”与涂料混合物的“干重”之比不超过0.4%。 有利地,使用廉价的矿物颜料填料作为完成的涂覆玻璃垫的主要颜色,消除了对更大量更贵的着色剂的需要,从而提供经济性以及生产效率。
    • 5. 发明申请
    • Thermosetting plastic foams and methods of production thereof using adhesion additives
    • 热固塑料泡沫及其使用粘合添加剂的生产方法
    • US20050053780A1
    • 2005-03-10
    • US10942874
    • 2004-09-17
    • James ThornsberryGregory IslasRobert Blanpied
    • James ThornsberryGregory IslasRobert Blanpied
    • B32B5/18B32B27/40B32B3/00B32B3/26B32B9/00B32B31/14
    • B32B5/18B32B27/40Y10T428/249953Y10T428/249976Y10T428/249987Y10T428/249988Y10T428/249991Y10T428/249992
    • A rigid closed cell polyisocyanate-based foams is created by reacting at least one organic polyisocyanate with compounds having at least two active hydrogen atoms in the presence of an n-pentane blowing agent. When the foam is formed into a laminated board with facers, the foam formulation includes a sufficient amount of a common blend of cleaning solvent chemicals to cause a noticeable improvement in facer adhesion. The chemicals used to improve facer adhesion are a standard blend of industrial cleaning solvents called “Di-Basic Esters” or DBE. The actual chemical compounds in one mode of this mixture are the methyl esters of about 59% glutaric acid, about 20% succinic acid, and about 21% adipic acid. The minimum rate of addition of the Di-Basic Esters” [DBE] thought to be effective may be less than about 0.5 parts per hundred parts of polyol (pphpp). The currently preferred embodiments use add-on rates within the range of about 0.5 to about 5.0 pphpp, with the currently most preferred range being from about 1.0 to about 3.0 pphpp. The blend of cleaning chemicals employed by the present invention surprisingly enhance the adhesion between the foam and the facer.
    • 通过在正戊烷发泡剂的存在下使至少一种有机聚异氰酸酯与具有至少两个活性氢原子的化合物反应来产生刚性的闭孔聚异氰酸酯基泡沫。 当泡沫形成具有平板的层压板时,泡沫配方包括足够量的清洁溶剂化学品的共同混合物,以引起表面附着力的明显改善。 用于改善表面粘附性的化学品是称为“Di-Basic Esters”或DBE的工业清洁溶剂的标准混合物。 该混合物的一种模式中的实际化合物是约59%戊二酸,约20%琥珀酸和约21%己二酸的甲基酯。 认为有效的二碱基酯“DBE”的最小添加量可能少于每百份多元醇约0.5份(pphpp)。目前优选的实施方案使用附加率在约0.5 至约5.0pphpp,目前最优选的范围为约1.0至约3.0pphpp。本发明使用的清洁化学品的共混物令人惊奇地增强了泡沫与表面之间的粘合性。
    • 6. 发明申请
    • Vented insulation panel with reflecting surface
    • 带反光面的通风绝缘面板
    • US20060230707A1
    • 2006-10-19
    • US11317245
    • 2005-12-27
    • Richard RoeRobert Blanpied
    • Richard RoeRobert Blanpied
    • E04C2/34
    • E04D13/172E04D13/1618
    • A thermally insulative building construction panel (10) is comprised of a first or top sheet (20) that is a rigid nail-anchoring material; a second sheet (22) comprised of aluminum foil firmly adhered to the top sheet (20); and, a third or bottom sheet (26) comprised of an insulation material comprising low density foam insulation. A plurality of spacer members (24) are sandwiched in fixed positions between the second sheet (22) and the third (bottom) sheet (26) for defining air channels (25) between the sheets and between the spacer members themselves to permit multi-dimensional air flow substantially throughout the panel. In a first example embodiment, plural discrete spacer members are arranged in a pattern such that, for the discrete spacer members arranged in any direction of alignment, an air channel extends perpendicular to the direction of alignment. In a second example embodiment, elongated plural spacer members are configured to permit multi-dimensional air flow substantially throughout the panel by having a surface thereof formed in a square wave shape with alternating crests and troughs which essentially repeat along a major dimension of the spacer member. In a third example embodiment, panels of either the first example embodiment or the second example embodiment have their first sheet formed with a smaller surface area than the third sheet to facilitate formation of an expansion gap between adjacent panels.
    • 绝热建筑结构板(10)包括作为刚性钉固定材料的第一或顶板(20); 由铝箔牢固地粘合到顶片(20)上的第二片(22); 以及由包括低密度泡沫绝缘体的绝缘材料构成的第三或底部片材(26)。 在第二片材(22)和第三(底部)片材26之间的固定位置夹着多个间隔件(24),用于限定片材之间和间隔件之间的空气通道(25) 基本上贯穿整个面板的三维气流。 在第一示例性实施例中,多个分立间隔件被布置成图案,使得对于沿任何对准方向布置的分立间隔件,空气通道垂直于对准方向延伸。 在第二示例性实施例中,细长的多个隔离构件被构造成允许基本贯穿整个面板的多维空气流动,其表面形成为具有交替的波峰和槽的方形波形,槽基本上沿间隔件的主要尺寸重复 。 在第三示例性实施例中,第一示例性实施例或第二示例性实施例的面板的第一片具有比第三片更小的表面积,以便于在相邻面板之间形成扩张间隙。