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    • 1. 发明授权
    • Deflection member having suspended portions and process for making same
    • 具有悬挂部分的偏转构件及其制造方法
    • US06576090B1
    • 2003-06-10
    • US09694915
    • 2000-10-24
    • Paul Dennis TrokhanDavid William CabellMichael Douglas Hill
    • Paul Dennis TrokhanDavid William CabellMichael Douglas Hill
    • D21F110
    • D21F11/006G03F7/12Y10S162/903Y10T428/24306Y10T428/2481
    • A deflection member comprising a patterned framework having a web-side and a backside opposite to the web-side and forming an X-Y plane. The framework comprises a plurality of bases extending from the X-Y plane in a Z-direction perpendicular to the X-Y plane, and a plurality of suspended portions laterally extending from the plurality of bases to form void spaces between the X-Y plane and the suspended portions. The deflection member can comprise a reinforcing element joined to the plurality of bases and positioned between the web-side and at least a portion of the backside of the framework. A process for making the deflection member comprises curing a coating of a liquid photosensitive resin supported by a forming surface through a mask having a pattern of transparent and opaque regions. The opaque regions comprise regions having first opacity and regions having second opacity less than the first opacity. The transparent regions leave coating's areas corresponding thereto unshielded to allow said areas to cure through the entire thickness of the coating, thereby forming the bases. The opaque regions having the first opacity shield first areas of the coating to preclude curing thereof through the entire thickness of the coating. The opaque regions having the second opacity partially shield second areas of the coating to allow them to cure through a predetermined second thickness less than the entire thickness of the coating, thereby forming the suspended portions. The mask can have a gradient opacity that gradually changes in at least one direction to cause the coating to cure though a differential thickness. The mask can also have a three-dimensional topography pattern therein to imprint the coating.
    • 偏转构件包括具有腹板侧和与腹板侧相对的背面并形成X-Y平面的图案化框架。 该框架包括从X-Y平面沿垂直于X-Y平面的Z方向延伸的多个基体以及从多个基部横向延伸的多个悬置部分,以在X-Y平面和悬挂部分之间形成空隙。 所述偏转构件可以包括加强元件,所述加强元件连接到所述多个基座并且定位在所述腹板侧和所述框架的所述背侧的至少一部分之间。 制造偏转构件的方法包括通过具有透明和不透明区域的图案的掩模固化由成形表面支撑的液体感光性树脂的涂层。 不透明区域包括具有第一不透明度的区域和具有小于第一不透明度的第二不透明度的区域。 透明区域使涂层相对应的区域不被屏蔽,从而允许所述区域通过涂层的整个厚度固化,从而形成基底。 具有第一不透明度的不透明区域屏蔽涂层的第一区域,以排除其在涂层的整个厚度上的固化。 具有第二不透明度的不透明区域部分地屏蔽涂层的第二区域,以允许它们通过小于涂层的整个厚度的预定的第二厚度固化,从而形成悬浮部分。 掩模可以具有在至少一个方向上逐渐变化的梯度不透明度,以使涂层通过不同的厚度固化。 掩模也可以具有其中的三维形貌图案以印刷涂层。
    • 4. 发明授权
    • Process for producing a fibrous structure having increased surface area
    • 具有增加表面积的纤维结构体的制造方法
    • US07118647B2
    • 2006-10-10
    • US10616596
    • 2003-07-10
    • David William CabellPaul Dennis Trokhan
    • David William CabellPaul Dennis Trokhan
    • D21F11/00
    • D21F11/006G03F7/12Y10T428/24479Y10T428/24612
    • A process for making a fibrous structure including the steps of: providing a deflection member comprising a macroscopically monoplanar, patterned framework having a backside forming an X-Y plane and a web-side opposite to the backside, wherein the framework comprises a plurality of bases extending from the X-Y plane in a Z-direction perpendicular to the X-Y plane, and a plurality of suspended portions laterally extending from the plurality of bases in at least one direction substantially parallel to the X-Y plane and elevated in the Z-direction from the X-Y plane to form void spaces between the X-Y plane and the suspended portions; providing a plurality of fibers on the deflection member, thereby forming a partly-formed fibrous structure; and separating the partly-formed fibrous structure from the deflection member, thereby forming the fibrous structure.
    • 一种制造纤维结构的方法,包括以下步骤:提供偏转构件,该偏转构件包括具有形成XY平面的背面的宏观单平面图案框架和与背面相对的腹板侧,其中框架包括从 所述XY平面在与XY平面垂直的Z方向上,以及多个悬挂部分,其从所述多个基座沿至少一个方向横向延伸,所述至少一个方向基本上平行于所述XY平面,并且在Z方向上从所述XY平面升高到 在XY平面和悬挂部分之间形成空隙; 在所述偏转构件上设置多个纤维,从而形成部分成形的纤维结构体; 并将部分形成的纤维结构与偏转构件分离,从而形成纤维结构。
    • 5. 发明授权
    • Fibrous structure having increased surface area
    • 纤维结构具有增加的表面积
    • US06660129B1
    • 2003-12-09
    • US09695117
    • 2000-10-24
    • David William CabellPaul Dennis Trokhan
    • David William CabellPaul Dennis Trokhan
    • D21F1100
    • D21F11/006G03F7/12Y10T428/24479Y10T428/24612
    • A fibrous structure having at least a first region defining a first plane and having a first elevation, and a second region outwardly extending from the first plane to define a second elevation, wherein the second region comprises a plurality of fibrous pillows. At least some of the fibrous pillows comprise fibrous domes and fibrous cantilever portions laterally extending therefrom at the second elevation. The cantilever portions are elevated from the first plane to form pocket therebetween. In a cross-section perpendicular to the first plane the fibrous pillow has a cross-sectional base measured at the first elevation and a cross-sectional perimeter, wherein a ratio of the cross-sectional perimeter to the cross-sectional base is greater than 4/1. A laminated fibrous structure is also disclosed, comprising at least one fibrous sheet having a plurality of fibrous cantilever portions. A process for making the fibrous structure comprises the steps of providing a plurality of fibers disposed on a deflection member comprising a patterned framework having a backside and a web-side opposite thereto and a deflection conduits portions, including a plurality of suspended portions elevated from a plane formed by the backside to form void spaces therebetween; and deflecting a portion of the fibers into the deflection conduits such as to cause some of the deflected fibers to be disposed within said void spaces, thereby forming the fibrous domes and the cantilever portions laterally extending therefrom.
    • 一种纤维结构,其至少具有限定第一平面并具有第一高度的第一区域,以及从所述第一平面向外延伸以限定第二高度的第二区域,其中所述第二区域包括多个纤维枕头。 纤维枕头中的至少一些包括在第二高度处从其横向延伸的纤维圆顶和纤维悬臂部分。 悬臂部分从第一平面升高以在其间形成袋。 在垂直于第一平面的横截面中,纤维枕头具有在第一高度处测量的横截面基底和横截面周长,其中横截面周长与横截面基部的比率大于4 / 1。 还公开了一种叠层纤维结构体,其包括至少一个具有多个纤维悬臂部分的纤维片。 制造纤维结构的方法包括以下步骤:提供设置在偏转构件上的多个纤维,其包括具有背面和与其相对的腹板侧的图案化框架,以及偏转导管部分,包括多个悬挂部分 平面由背面形成,以形成空隙; 并且将一部分纤维偏转到偏转导管中,以使一些偏转的纤维布置在所述空隙内,从而形成从其横向延伸的纤维圆顶和悬臂部分。
    • 8. 发明授权
    • Multi-layer deflection member and process for making same
    • 多层偏转构件及其制造方法
    • US06576091B1
    • 2003-06-10
    • US09694946
    • 2000-10-24
    • David William CabellPaul Dennis Trokhan
    • David William CabellPaul Dennis Trokhan
    • D21F110
    • G03F7/12D21F11/006Y10S162/903Y10T428/24306Y10T428/2481
    • In a deflection member comprising a framework having a web-side, a backside defining an X-Y plane, and a Z-direction perpendicular to the X-Y plane, the framework comprises a multi-layer structure formed by at least two layers joined together in a face-to-face relationship. Each of the layers has a deflection conduit portion extending in the Z-direction. The deflection conduit portion of at least one layer is fluid-permeable and positioned such that portions of that layer comprise a plurality of suspended portions elevated in the Z-direction from the X-Y plane to form void spaces between the X-Y plane and the suspended portions. The deflection member can comprise a reinforcing element positioned between the web-side and at least a portion of the backside of the framework. Each of the layers can comprise a substantially continuous network, a semi-continuous network, or a plurality of discrete protuberances. A process for making the deflection member comprises the steps of forming each of the layers and then joining the layers together in a face-to-face relationship such that portions of one layer corresponding to the other layer's deflection conduit portion. Each of the layers can be formed by selectively curing a coating of a curable material through the mask comprising a pattern of transparent and opaque regions, and then removing the uncured material. The opaque regions can comprise regions having differential opacities and regions having gradient opacities. The mask can also comprise a three-dimensional topography.
    • 在包括具有腹板侧的框架,限定XY平面的背面和垂直于XY平面的Z方向的框架的偏转构件中,框架包括由表面连接在一起的至少两层形成的多层结构 面对面的关系 每个层具有在Z方向上延伸的偏转导管部分。 至少一层的偏转导管部分是流体可渗透的并且定位成使得该层的部分包括从X-Y平面向Z方向上升起的多个悬置部分,以在X-Y平面和悬置部分之间形成空隙。 偏转构件可以包括位于腹板侧和框架的背侧的至少一部分之间的加强元件。 每个层可以包括基本上连续的网络,半连续网络或多个离散的突起。 用于制造偏转构件的方法包括以下步骤:形成每个层,然后以面对面的关系将层连接在一起,使得一层对应于另一层的偏转导管部分的部分。 可以通过通过包括透明和不透明区域的图案的掩模选择性固化可固化材料的涂层,然后除去未固化的材料来形成每个层。 不透明区域可以包括具有差异不透明度的区域和具有梯度不透明度的区域。 掩模也可以包括三维形貌。