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    • 1. 发明专利
    • Inspection system for detection and verification of surface flaw on metal bar
    • 用于检测和验证金属表面的检查系统
    • JP2010107513A
    • 2010-05-13
    • JP2009251400
    • 2009-10-30
    • Nippon Steel CorpOg Technologies Incオー ジー テクノロジーズ インコーポレイテッド新日本製鐵株式会社
    • CHANG TZYY-SHUHHUANG HSUN-HAUTOMITA KAZUTOMISEKI RYUICHI
    • G01N27/90
    • G01N27/9006G01N27/9026
    • PROBLEM TO BE SOLVED: To provide an inspection apparatus which takes advantage of the characteristics of each of an eddy current testing (ECT)-based flaw detection apparatus and an imaging-based flaw detection apparatus in an inspection system for detecting flaws on a metal bar. SOLUTION: The ECT-based flaw detection apparatus 20 and the imaging-based flaw detection apparatus 30 are disposed along a movement path in a predetermined positional relationship with each other, for example, keeping a predetermined fixed offset distance between them. A synchronization mechanism 46 synchronizes output data series from the two flaw detection apparatuses based on the predetermined relationship so as to align the data series depending on an axial position on the metal bar 11. A processing unit 40 is configured to process the synchronized data series for the detection of flaws, and the information on these flaws is also synchronized (axial direction). The synchronization permits a variety of cross-referencing operations, such as flaw verification on the presence of flaws 14 and augmenting imaging-based flaws with flaw depth information from the ECT-based apparatus. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种利用基于涡流检测(ECT)的探伤装置和基于成像的探伤装置的特征的检查装置,用于检测缺陷的检查系统 一个金属吧。 解决方案:基于ECT的瑕疵检测装置20和基于成像的瑕疵检测装置30沿着移动路径彼此以预定的位置关系设置,例如在它们之间保持预定的固定的偏移距离。 同步机构46基于预定关系使来自两个探伤装置的输出数据序列同步,以便根据金属棒11上的轴向位置对准数据序列。处理单元40被配置为处理同步数据序列, 缺陷的检测和这些缺陷的信息也是同步的(轴向)。 该同步允许各种交叉参考操作,诸如在缺陷14的存在下的缺陷验证和基于来自基于ECT的设备的具有缺陷深度信息的基于成像的缺陷。 版权所有(C)2010,JPO&INPIT
    • 2. 发明申请
    • AN APPARATUS AND METHOD FOR DETECTING SURFACE DEFECTS ON A WORKPIECE SUCH AS A ROLLED/DRAWN METAL BAR
    • 用于检测工件表面缺陷的装置和方法,例如滚筒/拉丝金属棒
    • WO2004051178A3
    • 2005-08-04
    • PCT/US0338184
    • 2003-11-26
    • OG TECHNOLOGIES INC
    • CHANG TZYY-SHUHHUANG HSUN-HAUGUTCHESS DANIEL
    • G01B20060101G01B11/30G01N21/88G01N21/95G01N21/952G06K9/00H04N7/18H04N9/47
    • H04N7/18G01N21/952G01N2201/0826G01N2201/084
    • The present invention is directed to solving the problems associated with the detection of surface defects on metal bars as well as the problems associated with applying metal flat inspection systems to metal bars for non-destructive surface defects detection. A specially designed imaging system, which is comprised of a computing unit, line lights and high data rate line scan cameras, is developed for the aforementioned purpose. The target application is the metal bars (1) that have a circumference/cross-section-area ratio equal to or smaller than 4.25 when the cross section area is unity for the given shape, (2) whose cross-sections are round, oval, or in the shape of a polygon, and (3) are manufactured by mechanically crosssection reduction processes. The said metal can be steel, stainless steel, aluminum, copper, bronze, titanium, nickel, and so forth, and/or their alloys. The said metal bars can be at the temperature when they are being manufactured.
    • 本发明旨在解决与金属棒上的表面缺陷的检测有关的问题以及将金属平面检查系统应用于金属棒用于非破坏性表面缺陷检测的问题。 为了上述目的开发了一种专门设计的成像系统,由计算单元,线路灯和高数据速率线扫描摄像机组成。 目标应用是当给定形状的横截面积为1时,具有等于或小于4.25的圆周/横截面积比的金属棒(1),(2)横截面为圆形,椭圆形 ,或多边形的形状,以及(3)通过机械交叉缩小处理制造。 所述金属可以是钢,不锈钢,铝,铜,青铜,钛,镍等,和/或它们的合金。 所述金属棒可以处于制造时的温度。
    • 3. 发明申请
    • ENGINE BEARING INSPECTION SYSTEM
    • 发动机轴承检查系统
    • WO0216787A3
    • 2002-05-10
    • PCT/US0126222
    • 2001-08-22
    • OG TECHNOLOGIES INC
    • CHANG TZYY-SHUH
    • G01N21/88G01N21/954G02B26/10H04N7/18H04N9/47
    • G01N21/8806
    • An inspection system is used to view an image of the inside diameter (ID) of an engine bearing. The inspection system includes a stationary line scan camera, a pivoting mirror, a scanning mirror and a stationary mount. The engine bearing is placed in the stationary mount such that the bearing remains motionless throughout the entire scanning process. The light line generator produces a light line that initially contacts a beam splitter. The beam splitter then guides the light line onto the pivoting mirror, which then directs the light line onto one of a pair of stationary mirrors and then finally onto the scanning mirror. The scanning mirror will swepp the light line across a portion of hte engine bearing ID surface. The light line will generate refected images of the ID surface. These reflected images will return along the light line's path; however, instead of being directed back into thelightl ine generator by the beam splitter, the reflected images will pass through the beam splitter. Once the reflected images pass through the beam splitter. Once the reflected images pass through the beam splitter, they will journey through the lens and into the stationary line scan camera. From the stationary line camera, the reflected images can be viewed on monitor and recorded for future use.
    • 使用检查系统来查看发动机轴承的内径(ID)的图像。 检查系统包括固定行扫描照相机,旋转镜,扫描镜和固定座。 发动机轴承放置在固定安装座中,使得轴承在整个扫描过程中保持不动。 光线发生器产生最初接触分束器的光线。 然后,分束器将光线引导到枢转反射镜上,然后将光线引导到一对静止反射镜中的一个上,然后最终到达扫描反射镜。 扫描镜将使光线穿过发动机轴承ID表面的一部分。 光线将产生ID表面的反射图像。 这些反射的图像将沿着光线的路径返回; 然而,反射图像不是通过分束器被引导回发光二极管,反射的图像将通过分束器。 一旦反射的图像通过分束器。 一旦反射的图像通过分束器,它们将穿过透镜并进入固定线扫描相机。 从固定线摄像机,可以在监视器上观看反射图像,并记录以备将来使用。
    • 5. 发明申请
    • AN APPARATUS AND METHOD FOR DETECTING SURFACE DEFECTS ON A WORKPIECE SUCH AS A ROLLED/DRAWN METAL BAR
    • 用于检测工件表面缺陷的装置和方法,如滚筒/拉丝金属棒
    • WO2007016544A3
    • 2007-09-27
    • PCT/US2006029884
    • 2006-07-31
    • OG TECHNOLOGIES INCCHANG TZYY-SHUHGUTCHESS DANIELHUANG HSUN-HAU
    • CHANG TZYY-SHUHGUTCHESS DANIELHUANG HSUN-HAU
    • G06K9/00G01B20060101G01B11/30G01N21/88G01N21/95G01N21/952H04N7/18H04N9/47
    • G01N21/952G01N2201/0826G01N2201/084H04N7/18
    • The present invention is directed to solving the problems associated with the detection of surface defects on metal bars as well as the problems associated with applying metal flat inspection systems to metal bars for non-destructive surface defects detection. A specially designed imaging system, which is comprised of a computing unit, line lights and high data rate line scan cameras, is developed for the aforementioned purpose. The target application is the metal bars (1) that have a circumference/cross-section-area ratio equal to or smaller than 4.25 when the cross section area is unity for the given shape, (2) whose cross-sections are round, oval, or in the shape of a polygon, and (3) are manufactured by mechanically cross-section reduction processes. The said metal can be steel, stainless steel, aluminum, copper, bronze, titanium, nickel, and so forth, and/or their alloys. The said metal bars can be at the temperature when they are being manufactured. A removable cassette includes various mirrors. A protection tube isolates the moving metal bar from the line light assembly and image acquisition camera. assembly and image acquisition camera. A contaminant reduction mechanism applies a vacuum to remove airborne contaminants.
    • 本发明旨在解决与检测金属棒表面缺陷相关的问题以及将金属平面检查系统应用于金属棒以用于非破坏性表面缺陷检测相关的问题。 为了上述目的开发了一种专门设计的成像系统,由计算单元,线路灯和高数据速率线扫描摄像机组成。 目标应用是当给定形状的横截面积为1时,具有等于或小于4.25的圆周/横截面积比的金属棒(1),(2)横截面为圆形,椭圆形 ,或多边形的形状,(3)通过机械截面缩小工艺制造。 所述金属可以是钢,不锈钢,铝,铜,青铜,钛,镍等,和/或它们的合金。 所述金属棒可以处于制造时的温度。 可拆卸的盒子包括各种镜子。 保护管将移动的金属条与线灯组件和图像采集相机隔离。 装配和图像采集相机。 污染物减少机制应用真空去除空气污染物。
    • 10. 发明专利
    • DE60137959D1
    • 2009-04-23
    • DE60137959
    • 2001-08-22
    • OG TECHNOLOGIES INC
    • CHANG TZYY-SHUH
    • H04N7/18G01N21/88G01N21/954G02B26/10
    • An inspection system is used to view an image of the inside diameter (ID) of an engine bearing. The inspection system includes a stationary line scan camera, a pivoting mirror, a scanning mirror and a stationary mount. The engine bearing is placed in the stationary mount such that the bearing remains motionless throughout the entire scanning process. The light line generator produces a light line that initially contacts a beam splitter. The beam splitter then guides the light line onto the pivoting mirror, which then directs the light line onto one of a pair of stationary mirrors and then finally onto the scanning mirror. The scanning mirror will sweep the light line across a portion of the engine bearing ID surface. The light line will generate reflected images of the ID surface. These reflected images will return along the light line's path; however, instead of being directed back into the light line generator by the beam splitter, the reflected images will pass through the beam splitter. Once the reflected images pass through the beam splitter, they will journey through the lens and into the stationary line scan camera. From the stationary line camera, the reflected images can be viewed on a monitor and recorded for future use.