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    • 1. 发明专利
    • Method and apparatus of manufacturing safety valve of battery, and safety valve
    • 电池和安全阀制造安全阀的方法和装置
    • JP2012069424A
    • 2012-04-05
    • JP2010214202
    • 2010-09-24
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • OTSUKA MASAHITOMORIKAWA SHIGERU
    • H01M2/12H01M2/04
    • Y02E60/12
    • PROBLEM TO BE SOLVED: To solve the problems in a conventional method of manufacturing a safety valve of a battery: since an annular thin wall part is formed in a metal plate by pressing the annular protrusion of a stamp punch against the metal plate while supporting the metal plate by means of a planar die, highly accurate working is difficult due to cracking or hardening when the annular thin wall part is formed using a stainless steel metal plate; and the load concentrates on the annular protrusion of the stamp punch to shorten the life of a die.SOLUTION: In the method of manufacturing a safety valve of a battery, a stainless steel metal plate is used and an annular thin wall part 3 constituting the marginal part of a safety valve 2 is formed in a lid 1 by pressing annular protrusions 23, provided on a punch 21 and a die 22 to face each other, simultaneously against both surfaces of the lid 1.
    • 要解决的问题:为了解决传统的电池安全阀的制造方法的问题:由于通过将冲压冲压件的环形突起压靠在金属板上而形成在金属板中的环形薄壁部分 同时通过平面模具支撑金属板,当使用不锈钢金属板形成环形薄壁部分时,由于开裂或硬化而难以进行高精度的加工; 并且负载集中在印模冲头的环形突起上以缩短模具的寿命。 解决方案:在制造电池的安全阀的方法中,使用不锈钢金属板,并且通过将环形突起部分压在盖子1上而形成安全阀2的边缘部分的环形薄壁部分3 23,设置在冲头21和模具22上,同时面对盖子1的两个表面。版权所有(C)2012,JPO&INPIT
    • 3. 发明专利
    • Shearing method of coated steel sheet
    • 涂层钢板的剪切方法
    • JP2010172944A
    • 2010-08-12
    • JP2009019021
    • 2009-01-30
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • NAKAMURA TAKAFUMISASAKI HIROKAZUMORIKAWA SHIGERU
    • B21D28/34
    • PROBLEM TO BE SOLVED: To provide a shearing method for suppressing production of enamel hair even when a steel sheet to be sheared has a relatively thick coating film when the coated steel sheet is subjected to the shearing.
      SOLUTION: When the coated steel sheet 3 is subjected to the shearing by pressing a punch 2 in the coated steel sheet in a state that the coated steel sheet 3 loaded on a die 1 is held by a plate holder, the punch 2 having the corner R at the tip end of a punching blade is used. The corner R of the punch is preferably ≥0.05 mm and ≤30% of the thickness t of the coated steel sheet to be sheared.
      COPYRIGHT: (C)2010,JPO&INPIT
    • 待解决的问题:为了提供用于抑制釉质毛发生产的剪切方法,即使当被覆钢板经受剪切时,待剪切的钢板具有相对较厚的涂膜。 解决方案:当涂覆钢板3通过在涂覆的钢板上按压冲头2以将载置在模具1上的涂覆钢板3由板保持件保持的状态进行剪切时,冲头2 使用在冲压刀片的尖端处具有拐角R. 冲头的角部R优选为≥0.05mm,并且要被剪切的涂覆钢板的厚度t的≤30%。 版权所有(C)2010,JPO&INPIT
    • 4. 发明专利
    • Method of joining metal plate by caulking
    • 通过切割接合金属板的方法
    • JP2010172922A
    • 2010-08-12
    • JP2009017658
    • 2009-01-29
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • FUJII TOMOYUKIOTSUKA MASAHITOMORIKAWA SHIGERU
    • B21D39/03
    • PROBLEM TO BE SOLVED: To provide a method of joining metal plates by caulking, which has high joining strength and also the intra-plane anisotropy of strength reduced as much as possible.
      SOLUTION: A plurality of metal plates are placed in piles on movable blades which are installed by being divided into three pieces on the outer periphery of a three-pronged fork type fixed anvil; a top metal plate is plastically deformed by pushing the three-pronged fork type columnar punch in the metal plate from the upper part; and also a bottom metal plate is plastically deformed by setting the movable blades which are arranged dividedly on the outer periphery of the fixed anvil free respectively in the outer peripheral direction and individually and the upper and lower metal plates are joined mechanically.
      COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种通过铆接来接合金属板的方法,该方法具有高的接合强度以及尽可能地减小强度的面内各向异性。 解决方案:将多个金属板放置在可移动刀片上的桩中,其通过在三叉形叉型固定砧的外周上分为三块安装; 通过从上部推动金属板中的三叉形叉形柱状冲头而使顶部金属板塑性变形; 并且底部金属板通过将分别布置在固定砧座的外周上的可动刀片分别在外周方向上分别自由设置,并且单独地将上下金属板机械地接合而塑性变形。 版权所有(C)2010,JPO&INPIT
    • 5. 发明专利
    • Method of bulging metal sheet
    • 金属片的制作方法
    • JP2010110777A
    • 2010-05-20
    • JP2008284413
    • 2008-11-05
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • NAKAMURA TAKAFUMIFUNAMOTO KENTAMORIKAWA SHIGERU
    • B21D22/24
    • PROBLEM TO BE SOLVED: To manufacture a bulged article with high dimensional accuracy without increasing the number of processes using a pressing device with a simple structure in which a simply shaped metal mold is arranged.
      SOLUTION: A knockout fixing pin 25 is pressed into an insertion hole arranged at a support shaft of a knockout 22 of a female metal mold 20. An upper basement 21 is press-moved downward relative to a blank M mounted on a stripper plate 14 of a male metal mold 10 while the knockout 22 is fixed to the upper basement 21 (reference to (a)), and the blank M is premolded (reference to (b)) at a predetermined depth between the knockout 22 and the stripper plate 14. Thereafter, the fixation of the knockout 22 is released (reference to (c)) and the knockout 22 is made to be movable relative to the upper basement 21, and then the upper basement 21 is press-moved downward again and main bulging in a direction opposite to that of the premolding is carried out between a punch 12 and a die 24 (reference to (d), (e)).
      COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:为了制造具有高尺寸精度的膨胀制品,而不增加使用具有简单结构的按压装置的工艺的数量,其中布置简单成型的金属模具。 解决方案:拆卸固定销25被压入设置在阴模金属模20的脱模器22的支撑轴上的插入孔中。上基座21相对于安装在剥离器上的坯件M向下压下 阳极金属模具10的板14,同时将基座22固定到上部基底21(参考(a)),并且坯料M在基座22与基座22之间的预定深度处被预成型(参考(b))。 此后,释放脱模22的固定(参考(c)),并且使脱模22相对于上基底21可移动,然后再次向下移动上基底21, 在冲头12和模具24之间进行与预成形相反方向的主凸起(参照(d),(e))。 版权所有(C)2010,JPO&INPIT
    • 6. 发明专利
    • Method for stretch-forming metal sheet
    • 拉伸成形金属板的方法
    • JP2009090307A
    • 2009-04-30
    • JP2007261614
    • 2007-10-05
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • FUNAMOTO KENTANAKAMURA TAKAFUMITAGAMI RYUJIMORIKAWA SHIGERU
    • B21D22/20
    • PROBLEM TO BE SOLVED: To provide a method for stretch-forming a metal sheet, which, when stretch-forming a metal sheet to be stretch-formed by pushing a punch into the metal sheet, improves formability by setting up the timing, at which a punch or a die is once separated from the metal sheet, for the effective time.
      SOLUTION: When stretch-forming a metal sheet to be stretched, which is fixed with a die and a blank holder, by pushing a punch into the metal sheet, a preliminary stretch-forming is beforehand carried out until a crack is generated on the preliminarily stretched product, and the distance from the position, at which the crack is generated, to the top position of stretching is measured. The preliminary stretch-forming is carried out while making such conditions as the material qualities and shapes of the die and the punch, the material quality and shape of the metal sheet to be stretched, blank-holding force, lubrication conditions, and stretch-forming speed, to be the same as those of actual stretching conditions. When actually stretching a metal sheet to be stretched, a step of once separating a punch or a die from the metal sheet is set behind the time when the metal sheet is stretched to the height corresponding to the above distance from the crack-generated position to the top position of stretching.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供一种拉伸成形金属板的方法,当通过将冲头推入金属板来拉伸成形拉伸成形金属板时,通过设置定时来提高成形性 在该时间内,冲头或模具一旦与金属板分离。 解决方案:当通过将冲头压入金属板中来拉伸成形为用模具和坯料固定器进行拉伸的金属板时,预先进行预拉伸成形,直到产生裂纹 在预拉伸产品上,并且测量从产生裂纹的位置到拉伸顶部的距离。 进行预拉伸成形,同时进行如模具和冲头的材料质量和形状,待拉伸金属板的材料质量和形状,坯料夹持力,润滑条件和拉伸成形等条件 速度与实际拉伸条件相同。 当实际拉伸待拉伸的金属片时,在将金属片拉伸到对应于从裂纹产生位置到上述距离的高度的时间之后,设置一次从金属片分离冲头或模具的步骤 拉伸的顶部位置。 版权所有(C)2009,JPO&INPIT
    • 7. 发明专利
    • Piercing method and counterpunch used therefor
    • 使用方法和计数器
    • JP2007105788A
    • 2007-04-26
    • JP2005301624
    • 2005-10-17
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • SUGAMA JUNJIOTSUKA MASAHITOMORIKAWA SHIGERU
    • B21D28/28B21D26/035B21D26/037B21D26/041B21D26/043
    • PROBLEM TO BE SOLVED: To provide a method by which the formed height of a bulged part is made higher and the nose can be pierced at the same time as hydroforming when manufacturing a branch pipe having the bulged part the nose of which is opened by the hydroforming. SOLUTION: After arranging a double-acting counterpunch in which an inner die having a pressing surface having the same outside diameter as the diameter of the desired opening part and an outer die having a pressing surface having the same outside diameter as the diameter of the bulged part on the outer peripheral side of the inner die in the bulged part of a metallic pipe stock forming the bulged part having a circular cross section on the side face by the hydroforming are combined, by applying compressing force in the axial direction and internal pressure to the metallic pipe stock and also relatively moving the inner die and the outer die of the counterpunch while forming the bulged part having the circular cross section on the side face of the metallic pipe stock by retreating the counterpunch, a stepped part is formed along the diameter of the opening part in the nose face of the bulged part. At the point of time when the bulged part becomes the desired height, the nose face of the bulged part where is brought into contact with the pressing surface of the inner die of the counterpunch is sheared and separated along the stepped part by forcedly retreating the counterpunch. COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:提供一种方法,当制造具有其鼻部的凸出部分的分支管时,凸起部分的形成的高度更高,并且在液压成形的同时可以刺穿鼻部 由液压成型打开。 解决方案:在布置双重作用的搭接件之后,其中具有与所需开口部分的直径相同的外径的按压表面的内模具和具有与外径相同的外径的挤压表面的外模具 在通过液压成形在侧面形成具有圆形横截面的凸出部分的金属管材的凸出部分的凸出部分的凸出部分通过在轴向方向施加压力而组合, 对金属管材的内部压力,并且还通过退回对接件在金属管材的侧面上形成具有圆形截面的凸出部分的同时使内模和外模相对移动,形成阶梯部 沿着凸起部分的鼻面中的开口部分的直径。 在凸出部分成为期望高度的时间点,与凸起部分的内部模具的按压表面接触的凸起部分的鼻面通过强制退避对立部分而沿着台阶部分被剪切和分离 。 版权所有(C)2007,JPO&INPIT
    • 8. 发明专利
    • Method for manufacturing metallic vessel
    • 制造金属容器的方法
    • JP2005342756A
    • 2005-12-15
    • JP2004164949
    • 2004-06-02
    • Nisshin Steel Co LtdSango Co Ltd日新製鋼株式会社株式会社三五
    • SASAKI HIROKAZUNAKAMURA TAKAFUMIMORIKAWA SHIGERUTAKEMI YOZO
    • F01N13/18B21D51/18B21D53/84F01N7/18
    • PROBLEM TO BE SOLVED: To provide a method for manufacturing a metallic vessel which is excellent in airtightness with high productivity by minimizing the clearance in the fitting part of an opening and improving weld efficiency when a muffler shell is manufactured by allowing the edge parts of open ends of two deep-drawn goods to be engaged with each other and welding the engagement part.
      SOLUTION: After forming two blind cylindrical intermediate worked goods by deep-drawing a metallic sheet by a pressing method, a female half body is formed by applying expanding work to the edge part of the open end of one of the intermediate worked good and also a male half body the concave of which is reduced by performing flange-up while imparting blank holder pressure to the edge part of the open end of the other of the intermediate worked goods is formed. Furthermore, after that, the remaining concave is removed by performing reduction in the edge part of the open end of the male half body, the edge part of the open end of the male half body the concave of which is removed is inserted into the edge part of the open end of the female half body and laser beam welding is performed to the whole periphery of the insertion part.
      COPYRIGHT: (C)2006,JPO&NCIPI
    • 解决的问题:提供一种制造金属容器的方法,其通过使开口的配合部分中的间隙最小化而提高生产率,并且当消音器壳体通过允许边缘 两个深拉货物的开口端部彼此接合并焊接接合部分。 解决方案:在通过压制方法深冲金属板形成两个圆筒形中间加工品之后,通过对中间加工品的一个的开口端的边缘部分进行扩展加工而形成阴半体 并且还形成了通过执行法兰向上减少的凹部的阳半体,同时向另一个中间加工品的开口端的边缘部分施加坯料保持器压力。 此外,在此之后,通过在阳半体的开口端的边缘部分进行减小来去除剩余的凹部,其凹部被去除的阳半体的开口端的边缘部分插入边缘 对插入部的整个周边进行母半体的开口端的一部分和激光束焊接。 版权所有(C)2006,JPO&NCIPI
    • 9. 发明专利
    • Manufacturing method for metallic muffler shell
    • 金属制动器壳的制造方法
    • JP2005319482A
    • 2005-11-17
    • JP2004139565
    • 2004-05-10
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • NAKAMURA TAKAFUMISASAKI HIROKAZUMORIKAWA SHIGERU
    • F01N13/18B21D53/84B23K26/00B23K26/20F01N7/18
    • PROBLEM TO BE SOLVED: To manufacture, with excellent productivity, a muffler shell having satisfactory airtightness by making a gap between an opening part and a fitting part as small as possible and enhancing weld efficiency when manufacturing the muffler shell by fitting together each of opening edges of two deep-drawing products and by welding the fitted part. SOLUTION: Two deep-drawing products having the same inner diameter are manufactured by performing deep drawing of a metallic plate by a press forming method. A flange is formed at each of opening edge peripheries of the deep drawing products. An outward-spreading opening, which is tapered in such a direction that a front edge spreads outside, is formed at the opening edge periphery of one of the deep drawing products having formed flanges. Further, an outward-narrowing opening, which is tapered in such a direction that a front edge narrows inside, is formed at the opening edge periphery of the other one of the deep drawing products. The outward-narrowing opening edge periphery of the deep drawing products, which becomes one male die having the outward narrowing opening, is fitted into the outward-spreading opening edge periphery of the deep drawing products, which becomes the other female die having the outward spreading opening, and the overlapped part of the opening edge peripheries is subjected to laser welding. COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:为了以优异的生产率制造具有令人满意的气密性的消声器壳体,其通过使开口部和配合部之间的间隙尽可能小地缩小,并且通过将各个 两个深冲制品的开口边缘和通过焊接装配件。 解决方案:通过冲压成型方法对金属板进行深冲压来制造具有相同内径的两个深拉制品。 在深冲制品的开口边缘周边形成有凸缘。 在具有形成的凸缘的一个深冲制品的开口边缘周边形成向外扩展的开口,该开口沿着前边缘扩展的方向成锥形。 此外,在另一个深冲压产品的开口边缘周边处形成有朝向前边缘变窄的方向成锥形的向外变窄的开口。 作为具有向外变窄的开口的一个阳模的深冲压产品的向外变窄的开口边缘周边装配到深拉制品的向外扩展的开口边缘周边中,该深拉伸产品成为具有向外扩展的另一个阴模 开口,并且开口边缘的重叠部分经受激光焊接。 版权所有(C)2006,JPO&NCIPI