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    • 1. 发明专利
    • Heating furnace and method for controlling temperature of material to be heated
    • 加热炉和控制加热材料温度的方法
    • JP2009161837A
    • 2009-07-23
    • JP2008002418
    • 2008-01-09
    • Nippon Steel Corp新日本製鐵株式会社
    • MASUKO SATORUKARASHIMA HIROSUKESAITO TOSHIAKIAGEO HIDETAKAIWATANI TATSUOKUBOYAMA EIICHI
    • C21D1/52C21D9/00F23L15/02F27B9/36F27B9/40F27D19/00
    • Y02E20/348
    • PROBLEM TO BE SOLVED: To provide a heating furnace which can surely conduct gradient heating and reverse gradient heating, and to provide a method for controlling a temperature of a material to be heated. SOLUTION: The heating furnace 1 for heating a material to be heated which has been charged into the furnace 1 such that the longitudinal direction of the material to be heated becomes perpendicular to the transporting direction of a transportation path provided in the heating furnace 1, while transporting the material along the transportation path, includes: a plurality of thermal-storage type combustion devices 4 which are arranged on both sides of the transportation path in between a 1A side of the charging part and a 1B side of the extracting part in the heating furnace 1 and alternately combust; and a plurality of continuous type combustion devices 5A to 5D which are installed in the upper side of the transportation path, are continuously arranged along a longitudinal direction of the furnace in between the midpoint of the transportation path and the end of the extracting part 1B, are arranged so as to be divided into a plurality of regions along the width direction of the furnace, and can control a combustion amount of each of the regions independently. COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供一种能够可靠地进行梯度加热和反向梯度加热的加热炉,并且提供一种用于控制待加热材料的温度的方法。 解决方案:加热炉1,其被加热到被加热材料的长度方向与加热炉中设置的输送路径的输送方向垂直的加热材料 如图1所示,在沿着输送路径输送材料的同时,包括:多个蓄热型燃烧装置4,其配置在充电部的1A侧和提取部的1B侧之间的输送路径的两侧 在加热炉1中交替燃烧; 并且安装在输送路径的上侧的多个连续型燃烧装置5A〜5D沿着炉的长度方向在输送路径的中点与提取部1B的端部之间连续配置, 被布置成沿着炉的宽度方向被分成多个区域,并且可以独立地控制每个区域的燃烧量。 版权所有(C)2009,JPO&INPIT
    • 2. 发明专利
    • Preheating device and preheating method for scrap
    • 预热装置和预热方法
    • JP2007155283A
    • 2007-06-21
    • JP2005354561
    • 2005-12-08
    • Nippon Steel Corp新日本製鐵株式会社
    • SAITO TOSHIAKIETO ICHIROOHASHI WATARUKITAGAWA ITSUROHARADA TOSHIYAKITAGUCHI HISATSUGU
    • F27D13/00F27B9/26F27D3/04F27D17/00
    • PROBLEM TO BE SOLVED: To realize both of compactness and high heat transferring efficiency of a preheating device by neatly and compactly loading a large amount of scrap press-formed mainly in rectangular shapes on a truck of a truck type tunnel kiln.
      SOLUTION: The preheating device for steel scrap mainly press-formed has the truck type tunnel kiln, the truck conveyed into the tunnel kiln, and a forwarding line for returning the truck conveyed from the tunnel kiln back into the tunnel kiln. A plurality of pushers are provided in the transferring direction of the truck for pushing out the scrap from a waiting position in the substantially orthogonal direction with respect to the transferring direction of the truck and loading the scrap on the truck, and the push out distance of the pushers can be stepwise adjusted.
      COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:通过在卡车式隧道窑的卡车上整齐地并且紧凑地装载主要以矩形形式压制成形的大量废料,实现预热装置的紧凑性和高传热效率。

      解决方案:主要压制成型的废钢预热装置有卡车型隧道窑,货车输送到隧道窑,并将一条从隧道窑输送的卡车返回隧道窑的前行线。 在卡车的传送方向上设置有多个推动器,用于从相对于卡车的传送方向的大致正交的方向上的等待位置推出废料并将废料装载在卡车上,并且推出的距离 推动器可以逐步调整。 版权所有(C)2007,JPO&INPIT

    • 3. 发明专利
    • Apparatus for preheating scrap and preheating method therefor
    • 预热装置及其预热方法
    • JP2007146249A
    • 2007-06-14
    • JP2005343719
    • 2005-11-29
    • Nippon Steel Corp新日本製鐵株式会社
    • ETO ICHIROOHASHI WATARUKITAGAWA ITSUROHARADA TOSHIYAKITAGUCHI HISATSUGUSAITO TOSHIAKI
    • C21C5/28F27B7/14F27D3/04F27D13/00F27D17/00
    • Y02P10/212
    • PROBLEM TO BE SOLVED: To obtain both of compactness and high heat-conductive efficiency of a preheating apparatus by orderly and closely charging a large quantity of mainly press-formed scraps on the furnace hearth in a rotary hearth furnace. SOLUTION: The preheating apparatus for mainly press-formed iron based scrap is provided with: the rotary hearth furnace; a scrap charging device arranged at the position facing a charging zone in the rotary hearth furnace; and a scrap discharging device after pre-heating arranged at the position facing a discharging zone in the rotary hearth furnace. This charging device is provided with pushers for charging the scraps into the furnace hearth in the above charging zone by pushing out while adjusting the pushing-out distance step by step in the almost right angle direction to the advancing direction of the rotary hearth furnace, in multi-steps in the peripheral direction of the rotary hearth furnace. COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:通过在旋转炉床炉中的炉床上有序地和紧密地加入大量的主要成形的废料,以获得预热装置的致密性和高导热效率两者。

      解决方案:主要成型为铁基废料的预热装置设有:转底炉; 废料装料装置,配置在与所述转底炉中的装料区相对的位置; 以及预热后的废料排出装置,其设置在与所述转底炉的排出区相对的位置。 该充电装置设置有推动器,用于通过在与转底炉的前进方向几乎一致的角度方向上逐步调节推出距离的同时通过推出将废料装入上述​​充电区的炉床中, 在转底炉的圆周方向多步。 版权所有(C)2007,JPO&INPIT

    • 4. 发明专利
    • Steelmaking method and refining facility for steelmaking
    • 炼钢的炼钢方法和精炼设备
    • JP2007146217A
    • 2007-06-14
    • JP2005341260
    • 2005-11-25
    • Nippon Steel Corp新日本製鐵株式会社
    • OHASHI WATARUKITAGAWA ITSUROHARADA TOSHIYASAITO TOSHIAKIETO ICHIROKITAGUCHI HISATSUGUNISHIOKA KIYOSHI
    • C21C5/28F27D13/00F27D17/00
    • Y02W30/54
    • PROBLEM TO BE SOLVED: To provide a steelmaking method which can use inferior and inexpensive scraps in large quantity, can increase steel-tapping quantity, allows the recovery and treatment of a waste gas without any problem in environment, and is useful in reducing measures of CO 2 producing quantity; and to provide a refining facility used for the method. SOLUTION: In this steelmaking method for producing molten steel and the refining facility for performing the method, a part or all of the scraps containing the iron subjected to specific surface area reduction are preheated at 600-1,200°C, and all of scraps and molten iron are charged into a refining furnace. Then, the molten steel is produced while blowing oxygen. It is preferable that the scraps are formed into a rectangular parallelepiped body or a cubic body with a press-formation; the thickness thereof is defined as 80-1,000 mm in the specific surface area reduction, and a tunnel furnace or a rotating hearth furnace is used as the preheating apparatus. COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:为了提供能够大量使用劣质廉价的废料的炼钢方法,可以提高钢的出钢量,能够在没有环境问题的情况下回收和处理废气,并且可用于 减少CO 2 产量的措施; 并提供用于该方法的精炼设备。 解决方案:在用于生产钢水的炼钢方法和用于执行该方法的精炼设备中,将含有比表面积减少量的铁的部分或全部废料预热至600-1200℃, 废料和铁水装入精炼炉中。 然后,在吹氧的同时制造钢水。 优选地,废料形成为长方体或具有压力形式的立方体; 在比表面积减少中,其厚度定义为80-1,000mm,并且使用隧道炉或旋转炉床炉作为预热装置。 版权所有(C)2007,JPO&INPIT
    • 5. 发明专利
    • Device and method for heating steel slab
    • 用于加热钢板的装置和方法
    • JPH11279649A
    • 1999-10-12
    • JP8065998
    • 1998-03-27
    • Nippon Steel Corp新日本製鐵株式会社
    • SAITO TOSHIAKIMURAKAMI HIDEKI
    • C21D1/52C21D9/00
    • PROBLEM TO BE SOLVED: To efficiently heat a steel slab to be hot rolled at a specified temperature. SOLUTION: An exhaust gas to be discharged through a regenerative switching combustion burner 10 is introduced into a recuparator 13 so as to satisfy the inequality of Trec>=Ta×(1-α×f)+Tb×α×f, where Trec is the heat resistant temperature of the recuparator, Ta is the temperature of the exhaust gas on an inlet side of a gas duct 9, Tb is the temperature of the exhaust gas at an outlet of a regenerative body, (f) is the pull-back ratio of the regenerative switching combustion burner, and α is the ratio of the total combustion capacity by the regenerative switching combustion burner to the total combustion capacity to be supplied into a furnace. The gas duct 9 can be installed on an extraction side. In a heating method, the ratio β of the flow rate of the fuel to be supplied through the generative switching combustion burner to the flow rate of the total fuel to be supplied into the furnace is set in a range of satisfy the inequality of Trec>=Ta×(1-β×f)+Tb×β×f(2). The mean temperature of the slab when extracted is preferably >=900 deg.C and
    • 要解决的问题:有效地加热要在特定温度下热轧的钢坯。 解决方案:通过再生切换燃烧器10排出的排气被引入到再生器13中,以满足Trec> = Ta×(1-α×f)+ Tb×α×f的不等式,其中Trec是 回收器的耐热温度Ta是气体管道9的入口侧的废气的温度,Tb是再生体的出口处的废气的温度,(f)是回流 再生切换燃烧器的比例α和再生切换燃烧器的总燃烧容量与供给到炉中的总燃烧能力的比率α。 气体管道9可以安装在提取侧。 在加热方式中,将通过生成型切换式燃烧器供给的燃料的流量与供给到炉内的总燃料的流量的比率β设定在满足不等式Trec> =钽×(1-β×F)+ TB×β×F(2)。 提取时的平均温度优选≥900℃,<= 1100℃。 节能效果可以最大化,而不会缩短换热器的寿命。
    • 6. 发明专利
    • Method and apparatus for measuring surface temperature of steel material in furnace
    • 用于测量炉中钢材表面温度的方法和装置
    • JP2012093177A
    • 2012-05-17
    • JP2010239767
    • 2010-10-26
    • Nippon Steel Corp新日本製鐵株式会社
    • SAITO TOSHIAKISUGIURA MASAHITO
    • G01J5/00G01J5/12
    • PROBLEM TO BE SOLVED: To accurately measure a surface temperature of a steel material of which the surface is oxidized even when spectral emissivity is varied by such a cause that an oxidation state on the surface of the steel material is changed with the lapse of time in a furnace.SOLUTION: Radiation intensity observed from the surface of a steel material S is measured by using radiation thermometers 61, 62 of 3.9 μm narrow band wavelength, stray light radiation intensity from the surface of the steel material S is calculated by using measurement values of stray light compensating thermometers 71, 72 and the thickness of an oxidation layer on the surface of the steel material S is calculated from the thermal history of the surface of the steel material S. By determining which of an oxygen molecule supply step and iron atom diffusion step determines the rate of the surface oxidation speed of the steel material S, whether a surface substance of the steel material is wustite or hematite is discriminated, the spectral emissivity is calculated from the thickness of the oxidation layer and the discrimination result of the surface substance, black body radiation intensity is determined by dividing the radiation intensity obtained by subtracting the stray light radiation intensity from the observed radiation intensity by the spectral emissivity, and the surface temperature of the steel material S is calculated.
    • 要解决的问题:为了精确地测量表面被氧化的钢材的表面温度,即使当光谱发射率改变时,钢材表面的氧化态随着时间的推移而改变 的时间在炉子里。 解决方案:通过使用3.9μm窄带波长的辐射温度计61,62测量从钢材S的表面观察到的辐射强度,通过使用测量值来计算来自钢材S的表面的杂散光辐射强度 的杂散光补偿温度计71,72,钢材S的表面的氧化层的厚度根据钢材S的表面的热历史计算。通过确定哪个氧分子供给步骤和铁原子 扩散步骤确定钢材S的表面氧化速度的速率,判别钢材的表面物质是方铁矿或赤铁矿,根据氧化层的厚度和表面的鉴别结果计算出光谱发射率 通过除去通过减去杂散光辐射获得的辐射强度来确定黑体辐射强度 从光谱发射率观测的辐射强度和钢材S的表面温度计算出强度。 版权所有(C)2012,JPO&INPIT
    • 7. 发明专利
    • Heat treatment method for thick steel plate in direct fired roller-hearth type continuous heat treatment furnace and radiant-tube roller-hearth type continuous heat treatment furnace
    • 直接燃烧滚筒式热连续式热处理炉和辐射管滚筒式热连续式热处理炉中的厚钢板热处理方法
    • JP2010275631A
    • 2010-12-09
    • JP2010098151
    • 2010-04-21
    • Nippon Steel Corp新日本製鐵株式会社
    • SAITO TOSHIAKIMIZUTANI YASUSHIHARA TAKUYAFUJIOKA MASAAKI
    • C21D11/00C21D1/00C21D1/52F27B9/20
    • PROBLEM TO BE SOLVED: To provide a heat treatment method for thick steel plate which can obtain material characteristics less in variation and enhances productivity. SOLUTION: In the heat treatment method using a direct fired roller-hearth type continuous heat treatment furnace or a radiant-tube roller-hearth type continuous heat treatment furnace, the heat treatment is applied to a plane steel thick plate in the heat treatment temperature range of 300-450°C. In the heat treatment temperature range, the aimed heat treatment temperature range of Ts min to Ts max (°C) is set based on the temperature fluctuation range permissible in the material quality. As for this aimed heat treatment temperature range, the setting temperature range in the continuous heat treatment furnace is regurated so that the lower-limit temperature TG min (°C) is defined as the upper-limit temperature +10°C or higher in the aimed heat treatment temperature range, and the upper-limit temperature TG max (°C) is defined as Ts min to Ts max (°C) in the aimed heat treatment temperature range, and is lower than the temperature preset by specific formula according to the plate thickness (t)mm of the thick steel plate, and thus, the heat treatment is perfoermed by setting the furnace temperature TG (°C) in the continuous heat treatment furnace within this setting temperature range. COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:提供一种厚钢板的热处理方法,其可以获得材料特性变化较小并提高生产率。 解决方案:在使用直接烧制辊式连续热处理炉或辐射管辊式炉连续热处理炉的热处理方法中,将热处理应用于热平板钢厚板 处理温度范围为300-450°C。 在热处理温度范围内,基于材料质量允许的温度波动范围设定Ts min 至Ts max (℃)的目标热处理温度范围 。 对于该目标的热处理温度范围,连续热处理炉中的设定温度范围变大,使得下限温度TG (℃)定义为上限温度+ 在目标热处理温度范围内为10℃以上,并且上限温度TG max (℃)定义为Ts min 至Ts max (℃),低于根据厚钢板的板厚(t)mm由具体公式预设的温度,因此热处理由 将连续热处理炉内的炉温TG(℃)设定在该设定温度范围内。 版权所有(C)2011,JPO&INPIT
    • 8. 发明专利
    • System and method for temperature control, heating furnace, and computer program
    • 温度控制,加热炉和计算机程序的系统和方法
    • JP2008275463A
    • 2008-11-13
    • JP2007119670
    • 2007-04-27
    • Nippon Steel Corp新日本製鐵株式会社
    • SAITO TOSHIAKISUGIURA MASAHITOTAKAHASHI TETSUOMASUKO SATORU
    • G01J5/00C21D9/00C21D11/00F27D19/00F27D21/00G01J5/10
    • PROBLEM TO BE SOLVED: To control combustion of a furnace to control the temperature of an object to be heated to a desired temperature more highly accurately than before by appropriately correcting computation parameters for simulating the temperature of the object to be heated in the furnace. SOLUTION: Stray noise luminance based on burner flames and combustion gases is reduced to a practically negligible level, and the effect of stray noise luminance based on disturbance light from a ceiling surface 12a of a preheating zone 12 is estimated to determine the luminance I b (T s ) of spontaneously emitted light emitted from a slab 21 itself. The surface temperature T s of the slab 21 is computed on the basis of the determined luminance I b (T s ) of spontaneously emitted light. Parameters (a total heat absorption rate ϕ CG ) related to the surface temperature of the slab 21 in a numerical simulation model (a thermal conduction equation) is corrected through the use of the computed surface temperature T s of the slab 21 to control combustion of the heating furnace 10. COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:为了控制炉的燃烧,通过适当地校正用于模拟待加热物体的温度的计算参数来控制待加热物体的温度比以前更高精度 炉。 解决方案:基于燃烧器火焰和燃烧气体的杂散噪声亮度被降低到几乎可以忽略的水平,并且估计基于来自预热区12的顶表面12a的干扰光的杂散噪声亮度的影响来确定亮度 从板坯21本身发射的自发发射的光的I b (T SB SB)。 基于自发发射的光的确定的亮度I SB(SB SB),计算板坯21的表面温度T SB S / SB。 通过使用计算出的表面温度T CG ) 以控制加热炉10的燃烧。版权所有(C)2009,JPO&INPIT
    • 9. 发明专利
    • Surface temperature measuring system, heating furnace, surface temperature measuring method, and computer program
    • 表面温度测量系统,加热炉,表面温度测量方法和计算机程序
    • JP2008241413A
    • 2008-10-09
    • JP2007081302
    • 2007-03-27
    • Nippon Steel Corp新日本製鐵株式会社
    • SAITO TOSHIAKISUGIURA MASAHITOTAKAHASHI TETSUOMASUKO SATORU
    • G01J5/06G01J5/00
    • PROBLEM TO BE SOLVED: To calculate a stray light noise caused by a furnace wall by a simplest possible method without lowering accuracy as much as possible. SOLUTION: A radiation thermometer 100 is installed on a position facing to the surface of slab 21 from above a heating zone 13, and thermocouples 200 are scattered on a ceiling surface 13a of the heating zone 13. A temperature measuring object domain 210 determined based on installation positions of the thermocouples 200 and zones A-L determined by dividing the temperature measuring object domain 210 are defined. A stray light noise brightness is determined in each zone by using each temperature of the thermocouples 200, and a value determined by adding each determined stray light noise brightness in each zone is used as the stray light noise brightness of the whole zone. On the other hand, as for a domain on the ceiling surface 13a other than the zones, each stray light noise brightness is determined as a whole by using properly calculated temperatures. Then, a self-emission brightness emitted from the slab 21 itself is determined by subtracting the determined stray light noise brightness from the emission brightness acquired by the radiation thermometer 100. COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:通过最简单的方法计算由炉壁引起的杂散光噪声,尽可能地降低精度。 解决方案:辐射温度计100从加热区13的上方安装在面向板坯21的表面的位置上,并且热电偶200被散布在加热区13的顶面13a上。温度测量对象域210 确定基于热电偶200的安装位置和通过划分温度测量对象域210确定的区域AL来确定。 通过使用热电偶200的每个温度在每个区域中确定杂散光噪声亮度,并且通过将每个确定的每个区域中确定的杂散光噪声亮度确定的值用作整个区域的杂散光噪声亮度。 另一方面,对于除了区域之外的天花板表面13a上的域,通过使用适当计算的温度来确定每个杂散光噪声亮度作为整体。 然后,通过从由辐射温度计100获取的发光亮度减去确定的杂散光噪声亮度来确定从板坯21本身发射的自发光亮度。(C)2009,JPO&INPIT
    • 10. 发明专利
    • Surface temperature measurement system, heating furnace, surface temperature measurement method, and computer program
    • 表面温度测量系统,加热炉,表面温度测量方法和计算机程序
    • JP2008233020A
    • 2008-10-02
    • JP2007076791
    • 2007-03-23
    • Nippon Steel Corp新日本製鐵株式会社
    • SAITO TOSHIAKISUGIURA MASAHITOTAKAHASHI TETSUO
    • G01J5/00G01J5/10G01J5/12G01K7/02
    • PROBLEM TO BE SOLVED: To measure the surface temperature of a heated measuring object more accurately than the conventional art. SOLUTION: A radiation thermometer 100 for detecting only light having a wavelength of substantially 3.9 [μm] is installed at a position seeing the surface of a slab 21 conveyed in a heating zone 13 from the upside of the heating zone 13, a plurality of thermocouples 200 are dotted in a substantially lattice shape on a ceiling surface 13a of the heating zone 13, and spontaneous light brightness emitted from the slab 21 itself is determined by subtracting stray light noise brightness calculated using the temperature measured with the thermocouples 200 from the light emission brightness determined by the radiation thermometer 100. At this time, the radiation thermometer 100 correctly faces the slab, and the dotted thermocouples are preferably inserted into a virtual circular cone 41 when the circular cone 41 is considered to exist where the zenithal angle θ extending from the temperature measuring central point 21a toward the radiation thermometer 100 is 45°. COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:比传统技术更准确地测量加热的测量对象的表面温度。 解决方案:用于仅检测波长基本为3.9 [μm]的光的辐射温度计100安装在从加热区13的上侧看到在加热区13中输送的板坯21的表面的位置处, 多个热电偶200以加热区域13的顶面13a上的大致格子形状点缀,并且通过减去使用热电偶200测量的温度计算的杂散光噪声亮度来确定从板坯21本身发出的自发光亮度 由辐射温度计100确定的发光亮度。此时,辐射温度计100正确地面向板坯,并且当圆锥体41被认为存在于顶点角度时,虚线的热电偶优选地插入虚拟圆锥体41中 从温度测量中心点21a朝向辐射温度计100延伸的θ为45°。 版权所有(C)2009,JPO&INPIT