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    • 1. 发明授权
    • Diamond-enhanced cutting elements, earth-boring tools employing diamond-enhanced cutting elements, and methods of making diamond-enhanced cutting elements
    • 钻石增强切割元件,采用钻石增强切割元素的钻孔工具,以及制作金刚石增强切割元件的方法
    • US08292006B2
    • 2012-10-23
    • US12508440
    • 2009-07-23
    • Danny E. ScottNicholas J. Lyons
    • Danny E. ScottNicholas J. Lyons
    • E21B10/46
    • E21B10/56B22F2999/00B24D3/10C22C26/00C22C2204/00B22F2207/03
    • Cutting elements for use in earth-boring applications include a substrate, a transition layer, and a working layer. The transition layer and the working layer comprise a continuous matrix phase and a discontinuous diamond phase dispersed throughout the matrix phase. The concentration of diamond in the working layer is higher than in the transition layer. Earth-boring tools include at least one such cutting element. Methods of making cutting elements and earth-boring tools include mixing diamond crystals with matrix particles to form a mixture. The mixture is formulated in such a manner as cause the diamond crystals to comprise about 50% or more by volume of the solid matter in the mixture. The mixture is sintered to form a working layer of a cutting element that is at least substantially free of polycrystalline diamond material and that includes the diamond crystals dispersed within a continuous matrix phase formed from the matrix particles.
    • 用于镗孔应用的切割元件包括基底,过渡层和工作层。 过渡层和工作层包括分散在整个基质相中的连续的基质相和不连续的金刚石相。 工作层中金刚石的浓度高于过渡层。 钻孔工具包括至少一个这样的切割元件。 制造切割元件和钻孔工具的方法包括将金刚石晶体与基质颗粒混合以形成混合物。 混合物配制成使金刚石晶体占混合物中固体物质的约50%或更多的体积。 混合物被烧结以形成至少基本上不含多晶金刚石材料的切割元件的工作层,并且包括分散在由基质颗粒形成的连续基质相中的金刚石晶体。