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    • 1. 发明专利
    • Coil spring and production method therefor
    • 线圈弹簧及其生产方法
    • JP2013159802A
    • 2013-08-19
    • JP2012021251
    • 2012-02-02
    • Nhk Spring Co Ltd日本発條株式会社
    • KUROKAWA SHINPEISUZUKI TAKESHIONO YOSHIKISHIBAIRI KOSUKE
    • C22C38/00C21D7/06C21D9/02C22C38/34
    • C21D7/06C21D9/02C21D2211/001C21D2211/002C21D2211/008C22C38/02C22C38/04C22C38/08
    • PROBLEM TO BE SOLVED: To provide a coil spring which achieves the reduction in material cost and the simplification of a production process without lowering a yield rate and is excellent in fatigue resistance.SOLUTION: A coil spring has a composition comprising, by mass, 0.5-0.7% C, 1.0-2.0% Si, 0.1-1.0% Mn, 0.1-1.0% Cr, 0.035% or less P, and 0.035% or less S, with the balance comprising iron and unavoidable impurities; and has a structure, in an arbitrary wire cross section, containing, by area ratio, 65% or more of bainite and 4-13% of retained austenite. The average C concentration in the retained austenite is 0.65-1.7%. In the residual stress distribution in an arbitrary wire cross section, when the cross section circle-equivalent diameter of a cross section of the wire is D (mm), the compressed residual stress layer is formed in a range of from the surface to 0.35 mm to D/4, and the maximum compressive residual stress is 800-2,000 MPa. In the Vickers hardness distribution in an arbitrary wire cross section, the hardness at the center is 550-650 HV, and a high-hardness layer harder by 50-500 HV than the center is formed from the surface to a depth of 0.05-0.3 mm. Both ends of the wire are ground to be flat.
    • 要解决的问题:提供一种实现材料成本降低和简化生产过程而不降低成品率并且耐疲劳性优异的螺旋弹簧。解决方案:螺旋弹簧具有质量分数为0.5 -0.7%C,1.0-2.0%Si,0.1-1.0%Mn,0.1-1.0%Cr,0.035%以下P和0.035%以下S,余量由铁和不可避免的杂质构成; 并且具有在任意的线截面中,以面积比为65%以上的贝氏体和4〜13%的残余奥氏体的结构。 残留奥氏体中的平均C浓度为0.65〜1.7%。 在任意线截面的残余应力分布中,当线的横截面的截面圆当量直径为D(mm)时,压缩残余应力层形成在从表面到0.35mm的范围内 至D / 4,最大压缩残余应力为800-2000MPa。 在任意线截面的维氏硬度分布中,中心处的硬度为550-650HV,并且从表面到深度为0.05-0.3,形成比中心更硬的50-500HV的高硬度层 mm。 电线的两端研磨成平坦的。
    • 4. 发明专利
    • Spring and manufacture method thereof
    • 弹簧和制造方法
    • JP2012111992A
    • 2012-06-14
    • JP2010260615
    • 2010-11-22
    • Nhk Spring Co Ltd日本発條株式会社
    • SUZUKI TAKESHIONO YOSHIKIKUROKAWA SHINPEISHIBAIRI KOSUKE
    • C22C38/00C21D7/06C21D9/02C22C38/34F16F1/02
    • PROBLEM TO BE SOLVED: To provide a spring that has excellent fatigue resistance, reduces material costs and simplifies manufacturing processes.SOLUTION: A method for manufacturing the spring includes: a shaping step of shaping a wire rod having components consisting of, by mass, 0.5-0.7% of C, 1.0-2.0% of Si, 0.1-1.0% of Mn, 0.1-1.0% of Cr, 0.035% or less of P,0.035% or less of S, and the balance Fe and inevitable impurities, into a spring shape; a thermal treatment step of austenizing the spring at the temperature of Ac3 point or more (Ac3 point+250°C), and then cooling the spring at the rate of 20°C/sec or more, holding the spring for 400 sec or more at the temperature of (Ms point-20°C) to (Ms point+60°C), and cooling the spring to a room temperature; and a shot peening step of projecting a shot at the heat treated spring.
    • 要解决的问题:提供具有优异的耐疲劳性,降低材料成本并简化制造工艺的弹簧。 解决方案:一种用于制造弹簧的方法包括:成形步骤,其具有以质量计为0.5-0.7%的C,1.0-2.0%的Si,0.1-1.0%的Mn, 0.1〜1.0%的Cr,0.035%以下的P,0.035%以下的S,余量为Fe和不可避免的杂质成为弹簧形状; 在Ac3点以上(Ac3点+250℃)的温度下对弹簧进行奥氏化的热处理工序,然后以20℃/秒以上的速度冷却弹簧,将弹簧保持400秒以上 (Ms点-20℃)至(Ms点+ 60℃)的温度下,将弹簧冷却至室温; 以及在热处理弹簧处投射射击的喷丸硬化步骤。 版权所有(C)2012,JPO&INPIT
    • 8. 发明公开
    • SPRING AND MANUFACTURE METHOD THEREOF
    • FEDER UND HERSTELLUNGSVERFAHREN DAVON
    • EP2602350A4
    • 2015-06-24
    • EP11814765
    • 2011-08-04
    • NHK SPRING CO LTD
    • SUZUKI TAKESHIONO YOSHIKIKUROKAWA SHIMPEISHIBAIRI KOSUKE
    • C22C38/18B24C1/10C21D1/18C21D7/06C21D8/06C21D9/02C22C38/02C22C38/04F16F1/02F16F1/06
    • F16F1/021B24C1/10C21D1/18C21D7/06C21D8/065C21D9/02C21D2211/001C21D2211/002C21D2211/008C22C38/02C22C38/04C22C38/18
    • A spring with superior fatigue resistance and a production method therefor are provided by decreasing the material cost and simplifying the production process. The spring consists of, by mass %, 0.5 to 0.7 % of C, 1.0 to 2.0 % of Si, 0.1 to 1.0 % of Mn, 0.1 to 1.0 % of Cr, not more than 0.035 % of P, not more than 0.035 % of S, and the balance of Fe and inevitable impurities. The spring has a structure including not less than 65 % of bainite and 4 to 13 % of residual austenite by area ratio in a cross section, and the residual austenite contains carbon at an average concentration of 0.65 to 1.7 %. The spring has a compressive residual stress layer in a cross section from a surface to a depth of 0.35 mm to D/4, in which D (mm) in a circle-equivalent diameter of the cross section. The compressive residual stress layer has maximum compressive residual stress of 800 to 2000 MPa. The spring has a center portion with hardness of 550 to 650 HV in a cross section and has a high hardness layer with greater hardness than the center portion by 50 to 500 HV from a surface to a depth of 0.05 to 0.3 mm.
    • 通过降低材料成本并简化生产过程,提供了具有优异的耐疲劳性的弹簧及其制造方法。 弹簧以质量%计含有C:0.5〜0.7%,Si:1.0〜2.0%,Mn:0.1〜1.0%,Cr:0.1〜1.0%,P:0.035%以下,0.035%以下 的S,余量为Fe和不可避免的杂质。 弹簧的截面积为贝氏体不少于65%,残余奥氏体的面积比为4〜13%,残留奥氏体含有平均浓度为0.65〜1.7%的碳。 弹簧在从表面到深度为0.35mm至D / 4的截面中具有压缩残余应力层,其中横截面的圆当量直径为D(mm)。 压缩残余应力层的最大压缩残余应力为800〜2000MPa。 该弹簧具有截面硬度为550至650HV的中心部分,并且具有从表面到深度为0.05至0.3mm的高于中心部分的硬度高达50至500HV的高硬度层。