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1. 发明申请

US20090127738A1 Vehicle component and method for making a vehicle component 失效
标题翻译：用于制造车辆部件的车辆部件和方法
公开(公告)号：US20090127738A1
公开(公告)日：2009-05-21
申请号：US10585038
申请日：2004-01-03
申请人： Nels R. Smith , Scott A. Hansen , Jeffrey T. Stout , Andy R. Butz , Bart W. Fox
发明人： Nels R. Smith , Scott A. Hansen , Jeffrey T. Stout , Andy R. Butz , Bart W. Fox
IPC分类号： B29C39/00
CPC分类号： B60R13/02 , B29C45/1639 , B29C45/1671 , B29L2031/3008 , B29L2031/3014 , B29L2031/3041 , B60R2013/0281
摘要： A molded article with multi-material or color and soft portions and a method of making the same is disclosed. The molded article comprises a multi injection substrate, and a coverstock or skin. The article is formed by a process wherein the coverstock or skin is secured within the mold, a first material is injected into a first cavity, a retractor member is moved to define a second cavity, and a second material is injected into the second cavity. The first and second materials may be different types of plastic, different colors, or combinations thereof. The first cavity is defined by two mold sections (e.g., a cavity and a core) and the retractor member. The second cavity is also defined by the two mold sections, the retractor member, and the (at least partially) hardened first material. The first material may be configured to couple to the second material by a locking interface provided by recesses and/or projections on the mold sections. A method of forming the flexible skin may include coupling a compressible material to the skin; positioning the skin and compressible material in a mold; and forming a rigid substrate around the skin and compressible material providing a first soft region wherein the compressible material is disposed between the skin and the substrate so that a first soft region is defined by the compressible material.
摘要翻译：公开了具有多材料或颜色和软部分的成型制品及其制造方法。模制品包括多注射基底和覆盖物或皮肤。该制品通过一种方法形成，其中将覆盖物或皮肤固定在模具内，将第一材料注入第一腔体中，牵开器构件被移动以限定第二空腔，并且将第二材料注入到第二空腔中。第一和第二材料可以是不同类型的塑料，不同颜色或其组合。第一空腔由两个模具部分（例如，腔和芯）和牵开器构件限定。第二腔也由两个模具部分，牵开器构件和（至少部分地）硬化的第一材料限定。第一材料可以被配置为通过由模具部分上的凹部和/或突起提供的锁定界面来耦合到第二材料。形成柔性皮肤的方法可包括将可压缩材料连接到皮肤上; 将皮肤和可压缩材料定位在模具中; 以及形成围绕皮肤的刚性基材和提供第一软区域的可压缩材料，其中可压缩材料设置在皮肤和基底之间，使得第一柔软区域由可压缩材料限定。

2. 发明授权

US08262968B2 Vehicle component and method for making a vehicle component 失效
标题翻译：用于制造车辆部件的车辆部件和方法
公开(公告)号：US08262968B2
公开(公告)日：2012-09-11
申请号：US10585038
申请日：2005-01-03
申请人： Nels R. Smith , Scott A. Hansen , Jeffrey T. Stout , Andrew R. Butz , Bart W. Fox
发明人： Nels R. Smith , Scott A. Hansen , Jeffrey T. Stout , Andrew R. Butz , Bart W. Fox
IPC分类号： B29C45/16 , B29C45/33
CPC分类号： B60R13/02 , B29C45/1639 , B29C45/1671 , B29L2031/3008 , B29L2031/3014 , B29L2031/3041 , B60R2013/0281
摘要： A molded article with multi-material or color and soft portions and a method of making the same is disclosed. The molded article comprises a multi injection substrate, and a coverstock or skin. The article is formed by a process wherein the coverstock or skin is secured within the mold, a first material is injected into a first cavity, a retractor member is moved to define a second cavity, and a second material is injected into the second cavity. The first and second materials may be different types of plastic, different colors, or combinations thereof. The first cavity is defined by two mold sections (e.g., a cavity and a core) and the retractor member. The second cavity is also defined by the two mold sections, the retractor member, and the (at least partially) hardened first material. The first material may be configured to couple to the second material by a locking interface provided by recesses and/or projections on the mold sections. A method of forming the flexible skin may include coupling a compressible material to the skin; positioning the skin and compressible material in a mold; and forming a rigid substrate around the skin and compressible material providing a first soft region wherein the compressible material is disposed between the skin and the substrate so that a first soft region is defined by the compressible material.
摘要翻译：公开了具有多材料或颜色和软部分的成型制品及其制造方法。模制品包括多注射基底和覆盖物或皮肤。该制品通过一种方法形成，其中将覆盖物或皮肤固定在模具内，将第一材料注入第一腔体中，牵开器构件被移动以限定第二空腔，并且将第二材料注入到第二空腔中。第一和第二材料可以是不同类型的塑料，不同颜色或其组合。第一空腔由两个模具部分（例如，腔和芯）和牵开器构件限定。第二腔也由两个模具部分，牵开器构件和（至少部分地）硬化的第一材料限定。第一材料可以被配置为通过由模具部分上的凹部和/或突起提供的锁定界面来耦合到第二材料。形成柔性皮肤的方法可包括将可压缩材料连接到皮肤上; 将皮肤和可压缩材料定位在模具中; 以及形成围绕皮肤的刚性基材和提供第一软区域的可压缩材料，其中可压缩材料设置在皮肤和基底之间，使得第一柔软区域由可压缩材料限定。

3. 发明授权

US08506003B2 Vehicle component and method for making a vehicle component 失效
公开(公告)号：US08506003B2
公开(公告)日：2013-08-13
申请号：US10585037
申请日：2005-01-03
申请人： Nels R. Smith , Scott A. Hansen , Jeffrey T. Stout , Andy Butz , Bart W. Fox
发明人： Nels R. Smith , Scott A. Hansen , Jeffrey T. Stout , Andy Butz , Bart W. Fox
IPC分类号： B60R13/02
CPC分类号： B29C45/1671 , B29C44/086 , B29C44/1257 , B29C45/14811 , B29C45/1639 , B29C45/1657 , B29C45/1676 , B29K2715/003 , B29L2031/3014 , B29L2031/3041 , B60R13/02 , B60R2013/0281
摘要： The invention is also directed to a method for forming a component for a vehicle. The method comprises forming a substrate in a mold by injecting a first resin into a first cavity, reconfiguring a portion of the mold to form a second cavity, and injecting a second resin into a second cavity; providing a flexible member adjacent at least a portion of the substrate to form a cavity between the substrate and the flexible member; coupling at least a portion of the flexible member to the substrate; and introducing a material into the cavity after securing at least a portion of the flexible member to the substrate. The flexible member and the material introduced into the cavity form a cushioned region for the vehicle component

4. 发明申请

US20090295011A1 Vehicle component and method for making a vehicle component 失效
标题翻译：用于制造车辆部件的车辆部件和方法
公开(公告)号：US20090295011A1
公开(公告)日：2009-12-03
申请号：US10585037
申请日：2005-01-03
申请人： Nels R. Smith , Scott A. Hansen , Jeffrey T. Stout , Andy Butz , Bart W. Fox
发明人： Nels R. Smith , Scott A. Hansen , Jeffrey T. Stout , Andy Butz , Bart W. Fox
IPC分类号： B29C44/12 , B29C45/14
CPC分类号： B29C45/1671 , B29C44/086 , B29C44/1257 , B29C45/14811 , B29C45/1639 , B29C45/1657 , B29C45/1676 , B29K2715/003 , B29L2031/3014 , B29L2031/3041 , B60R13/02 , B60R2013/0281
摘要： The invention is also directed to a method for forming a component for a vehicle. The method comprises forming a substrate in a mold by injecting a first resin into a first cavity, reconfiguring a portion of the mold to form a second cavity, and injecting a second resin into a second cavity; providing a flexible member adjacent at least a portion of the substrate to form a cavity between the substrate and the flexible member; coupling at least a portion of the flexible member to the substrate; and introducing a material into the cavity after securing at least a portion of the flexible member to the substrate. The flexible member and the material introduced into the cavity form a cushioned region for the vehicle component
摘要翻译：本发明还涉及一种用于形成用于车辆的部件的方法。该方法包括通过将第一树脂注入第一空腔中，将模具的一部分重新配置以形成第二空腔，并将第二树脂注射到第二空腔中，在模具中形成基板; 提供邻近所述基底的至少一部分的柔性构件，以在所述基底和所述柔性构件之间形成空腔; 将所述柔性构件的至少一部分联接到所述基底; 以及将所述柔性构件的至少一部分固定到所述基底之后，将材料引入所述空腔。引入到空腔中的柔性构件和材料形成用于车辆部件的缓冲区域

5. 发明申请

US20100279051A1 TRIM PANEL 失效
标题翻译： TRIM面板
公开(公告)号：US20100279051A1
公开(公告)日：2010-11-04
申请号：US12522135
申请日：2008-01-03
申请人： Tony M. Pokorzynski , Heather Rae Springer , Nels R. Smith , Bart W. Fox , John C. Hinken , Jeffery T. Stout , Jason M. Hipshier
发明人： Tony M. Pokorzynski , Heather Rae Springer , Nels R. Smith , Bart W. Fox , John C. Hinken , Jeffery T. Stout , Jason M. Hipshier
IPC分类号： B32B3/00 , B29C70/78
CPC分类号： B29C70/78 , B29C43/18 , B29C45/1418 , B29C45/14508 , B29C45/14811 , B29C70/84 , B29K2715/003 , B29L2031/3005 , B29L2031/3038 , B29L2031/3041 , B60R13/02 , B60R13/0243 , B60R2013/0281 , B60R2013/0293 , Y10T428/15 , Y10T428/24033 , Y10T428/2419 , Y10T428/24446 , Y10T428/24628
摘要： An apparatus and method for making a trim panel. The method includes providing a preform laminate including a compressible material sandwiched between a flexible skin and a back skin. Positioning the preform laminate in the mold. Placing an insert with the preform laminate in the mold to created a step to establish a seam location and define a secondary area on the preform laminate. Compressing the compressible material by introducing a molten polymeric material to the mold forming a substrate and bonding the substrate to the preform laminate forming the trim component. The preform laminate folds onto itself and creates a crease along the step to simulate the seam and provide a contour change with the appearance of cushioning in the secondary area, and removing the trim panel component from the mold.
摘要翻译：一种用于制作装饰板的装置和方法。该方法包括提供包括夹在柔性皮肤和背部皮肤之间的可压缩材料的预成型层压体。将预制件层压板定位在模具中。将具有预成型层压板的插入件放置在模具中以产生建立接缝位置并在预成型层压体上限定次要区域的步骤。通过将熔融的聚合物材料引入形成基底的模具中并将基底粘合到形成修剪部件的预成型件层压件上来压缩可压缩材料。预制件层压板折叠到自身上并沿着台阶产生折痕以模拟接缝，并且在次要区域中提供缓冲外观的轮廓变化，以及从模具中移除装饰板组件。

6. 发明授权

US08530028B2 Localized deep soft area of a trim panel 有权
标题翻译：修剪面板的局部深度软区域
公开(公告)号：US08530028B2
公开(公告)日：2013-09-10
申请号：US12522132
申请日：2008-01-03
申请人： Nels R. Smith , Bart W. Fox , Tony M. Pokorzynski
发明人： Nels R. Smith , Bart W. Fox , Tony M. Pokorzynski
IPC分类号： B60R13/02
CPC分类号： B29C70/78 , B29C43/18 , B29C45/14811 , B29K2715/003 , B29L2031/3005 , B29L2031/3041 , B60R13/02 , B60R2013/0281 , Y10T428/24033 , Y10T428/249981
摘要： A trim panel and method of forming a trim panel for a vehicle. The trim panel can include a localized cushioned portion of softness (150) at pre-selected locations on the panel.
摘要翻译：一种装饰板和一种形成车辆装饰板的方法。装饰板可以包括在面板上的预选位置处的柔软度（150）的局部缓冲部分。

7. 发明授权

US08343607B2 Trim panel 失效
标题翻译：修剪面板
公开(公告)号：US08343607B2
公开(公告)日：2013-01-01
申请号：US12522135
申请日：2008-01-03
申请人： Tony M. Pokorzynski , Heather Rae Springer , Nels R. Smith , Bart W. Fox , John C. Hinken , Jeffery T. Stout , Jason M. Hipshier
发明人： Tony M. Pokorzynski , Heather Rae Springer , Nels R. Smith , Bart W. Fox , John C. Hinken , Jeffery T. Stout , Jason M. Hipshier
IPC分类号： B32B3/10 , B32B3/02
CPC分类号： B29C70/78 , B29C43/18 , B29C45/1418 , B29C45/14508 , B29C45/14811 , B29C70/84 , B29K2715/003 , B29L2031/3005 , B29L2031/3038 , B29L2031/3041 , B60R13/02 , B60R13/0243 , B60R2013/0281 , B60R2013/0293 , Y10T428/15 , Y10T428/24033 , Y10T428/2419 , Y10T428/24446 , Y10T428/24628
摘要： An apparatus and method for making a trim panel. The method includes providing a preform laminate including a compressible material sandwiched between a flexible skin and a back skin. Positioning the preform laminate in the mold. Placing an insert with the preform laminate in the mold to created a step to establish a seam location and define a secondary area on the preform laminate. Compressing the compressible material by introducing a molten polymeric material to the mold forming a substrate and bonding the substrate to the preform laminate forming the trim component. The preform laminate folds onto itself and creates a crease along the step to simulate the seam and provide a contour change with the appearance of cushioning in the secondary area, and removing the trim panel component from the mold.
摘要翻译：一种用于制作装饰板的装置和方法。该方法包括提供包括夹在柔性皮肤和背部皮肤之间的可压缩材料的预成型层压体。将预制件层压板定位在模具中。将具有预成型层压板的插入件放置在模具中以产生建立接缝位置并在预成型层压体上限定次要区域的步骤。通过将熔融的聚合物材料引入形成基底的模具中并将基底粘合到形成修剪部件的预成型件层压件上来压缩可压缩材料。预制件层压板折叠到自身上并沿着台阶产生折痕以模拟接缝，并且在次要区域中提供缓冲外观的轮廓变化，以及从模具中移除装饰板组件。

8. 发明申请

US20100171333A1 LOCALIZED DEEP SOFT AREA OF A TRIM PANEL 有权
标题翻译： TRIM面板的本地化深度软区域
公开(公告)号：US20100171333A1
公开(公告)日：2010-07-08
申请号：US12522132
申请日：2008-01-03
申请人： Nels R. Smith , Bart W. Fox , Tony M. Pokorzynski
发明人： Nels R. Smith , Bart W. Fox , Tony M. Pokorzynski
IPC分类号： B60R13/02 , B29C70/66 , B32B7/08
CPC分类号： B29C70/78 , B29C43/18 , B29C45/14811 , B29K2715/003 , B29L2031/3005 , B29L2031/3041 , B60R13/02 , B60R2013/0281 , Y10T428/24033 , Y10T428/249981
摘要： A trim panel and method of forming a trim panel for a vehicle. The trim panel can include a localized cushioned portion of softness (150) at pre-selected locations on the panel.
摘要翻译：一种装饰板和一种形成车辆装饰板的方法。装饰板可以包括在面板上的预选位置处的柔软度（150）的局部缓冲部分。

9. 发明申请

US20130052412A1 SYSTEM AND METHOD FOR MANUFACTURING A VEHICLE TRIM COMPONENT VIA CONCURRENT COMPRESSION FORMING AND INJECTION MOLDING 有权
标题翻译：通过压缩成型和注塑成型制造汽车零部件的系统和方法
公开(公告)号：US20130052412A1
公开(公告)日：2013-02-28
申请号：US13595741
申请日：2012-08-27
申请人： Bart W. Fox , Jeffrey A. Deyoung , Tony M. Pokorzynski
发明人： Bart W. Fox , Jeffrey A. Deyoung , Tony M. Pokorzynski
IPC分类号： B29C45/14 , B32B27/12 , B32B3/08
CPC分类号： B29C45/0005 , B29C43/02 , B29C43/146 , B29C43/183 , B29C43/361 , B29C43/40 , B29C45/1418 , B29C45/14336 , B29C45/14786 , B29C2043/325 , B29C2043/3663 , B29C2043/3665 , B29C2045/14901 , B29C2045/14909 , B29K2105/08 , B29L2031/3014 , B29L2031/302 , B29L2031/3041 , B32B3/266 , B32B7/04 , Y10T428/192 , Y10T428/24273 , Y10T428/24331 , Y10T428/24339 , Y10T428/2481
摘要： A method of manufacturing a vehicle trim component is provided that includes disposing a fiber panel onto a first surface of a mold cavity. The method also includes compressing the fiber panel between the first surface and a second surface of the mold cavity to form the fiber panel into a desired shape. The method further includes injecting resin into the mold cavity to fill at least one void between the first surface and the second surface adjacent to the fiber panel.
摘要翻译：提供一种制造车辆装饰部件的方法，其包括将纤维板设置在模具腔的第一表面上。该方法还包括在模腔的第一表面和第二表面之间压缩纤维板，以将纤维板形成为期望的形状。该方法还包括将树脂注入到模腔中以填充邻近纤维板的第一表面和第二表面之间的至少一个空隙。

10. 发明授权

US08939745B2 System and method for manufacturing a vehicle trim component via concurrent compression forming and injection molding 有权
公开(公告)号：US08939745B2
公开(公告)日：2015-01-27
申请号：US13595741
申请日：2012-08-27
申请人： Bart W. Fox , Jeffrey A. Deyoung , Tony M. Pokorzynski
发明人： Bart W. Fox , Jeffrey A. Deyoung , Tony M. Pokorzynski
IPC分类号： B29C31/08 , B29C45/14 , B29C43/02 , B32B3/26 , B29C43/40 , B32B7/04 , B29C43/32 , B29C43/36 , B29C43/14 , B29L31/30 , B29C43/18
CPC分类号： B29C45/0005 , B29C43/02 , B29C43/146 , B29C43/183 , B29C43/361 , B29C43/40 , B29C45/1418 , B29C45/14336 , B29C45/14786 , B29C2043/325 , B29C2043/3663 , B29C2043/3665 , B29C2045/14901 , B29C2045/14909 , B29K2105/08 , B29L2031/3014 , B29L2031/302 , B29L2031/3041 , B32B3/266 , B32B7/04 , Y10T428/192 , Y10T428/24273 , Y10T428/24331 , Y10T428/24339 , Y10T428/2481
摘要： A method of manufacturing a vehicle trim component is provided that includes disposing a fiber panel onto a first surface of a mold cavity. The method also includes compressing the fiber panel between the first surface and a second surface of the mold cavity to form the fiber panel into a desired shape. The method further includes injecting resin into the mold cavity to fill at least one void between the first surface and the second surface adjacent to the fiber panel.

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