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1. 发明专利

JP2012035508A Method and apparatus for vacuum-molding cover member 有权
标题翻译：真空模具盖构件的方法和装置
公开(公告)号：JP2012035508A
公开(公告)日：2012-02-23
申请号：JP2010177732
申请日：2010-08-06
申请人： Nanjo Sobi Kogyo Kk , 南条装備工業株式会社
发明人： TAKAO NORIYOSHI , TANIMURA TOSHIKAZU
IPC分类号： B29C51/10 , B29C51/26
摘要： PROBLEM TO BE SOLVED: To prevent deformation of a cover member and to improve material yield.SOLUTION: A clamping device 7 having an annular clamping part 71 for holding the outer peripheral edge of a decorative sheet material 5, and a mold 8 which corresponds to the surface shape of a base material 3 and has a molding surface 82 where a plurality of evacuating holes 82a formed to penetrate the molding surface 82 are prepared. The clamping part 71 of the clamping device 7 and a decorative sheet material 5 are heated to be softened. The softened decorative sheet material 5 is carried out press-contact with the molding surface 82. The decorative sheet material 5 in a state in which it is in press-contact with the molding surface 82, is sucked from the evacuating holes 82a to thereby meet the molding surface 82, and thus the cover member 4 is vacuum-molded which meets the molding surface of the base material 3.
摘要翻译：要解决的问题：防止盖构件变形并提高材料产量。解决方案：具有用于保持装饰片材5的外周边缘的环形夹持部分71的夹紧装置7和对应于基材3的表面形状并具有模制表面82的模具8，准备形成为穿透成型面82的多个排气孔82a。夹紧装置7的夹持部71和装饰片材5被加热而软化。柔软的装饰片材5与成型面82压接。与其成型面82压接的状态下的装饰片材5从抽空孔82a吸出，从而会聚成型表面82，因此覆盖件4被真空模制成与基材3的模制表面相吻合。版权所有（C）2012，JPO＆INPIT

2. 发明专利

JP2009166313A Manufacturing method of automobile interior panel 审中-公开
标题翻译：汽车内部面板制造方法
公开(公告)号：JP2009166313A
公开(公告)日：2009-07-30
申请号：JP2008005595
申请日：2008-01-15
申请人： Nanjo Sobi Kogyo Kk , 南条装備工業株式会社
发明人： TANIMURA TOSHIKAZU , TAKAO NORIYOSHI , KUBO HIROYUKI
IPC分类号： B29C45/14 , B29K23/00 , B29L31/58
摘要： PROBLEM TO BE SOLVED: To reduce cost of a resin cover material, to mold the base material by using a resin material composed of inexpensive polypropylene resin having preferable molding property as a main component, and to firmly fuse the cover material and the base material together to integrate them, in manufacturing an automobile interior panel.
SOLUTION: The manufacturing method of the automobile interior panel includes: cover material molding processes (b), (c) of molding the resin cover material; a primer treatment process (d) of forming the primer coating on the rear face of the cover material obtained in the cover material molding processes by primer 14 containing modified olefin resin; and integration molding processes (e)-(g) of molding the base material by a molten resin material R having polypropylene resin as the main component on the primer coating side of the cover material subjected to the primer treatment in the primer treatment process, and of integrating the cover material with the base material across the primer coating.
COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题为了降低树脂覆盖材料的成本，通过使用由具有优选成型性的廉价的聚丙烯树脂构成的树脂材料作为主要成分来模制基材，并且将覆盖材料和基础材料结合在一起，制造汽车内饰板。汽车内部面板的制造方法包括：成型树脂覆盖材料的覆盖材料成型工序（b），（c）底漆处理方法（d），其通过包含改性烯烃树脂的底漆14在覆盖材料成型工艺中得到的覆盖材料的背面上形成底漆涂层; 以及在底漆处理工序中经过底漆处理的覆盖材料的底涂层侧的以聚丙烯树脂为主要成分的熔融树脂材料R对基材进行成型的一体成型方法（e） - （g）将覆盖材料与基底材料整合穿过底漆涂层。版权所有（C）2009，JPO＆INPIT

3. 发明专利

JP2008173795A Molding machine 有权
标题翻译：成型机
公开(公告)号：JP2008173795A
公开(公告)日：2008-07-31
申请号：JP2007007199
申请日：2007-01-16
申请人： Nanjo Sobi Kogyo Kk , 南条装備工業株式会社
发明人： TANIMURA TOSHIKAZU , TAKAO NORIYOSHI , KUBO HIROYUKI , NAGAO MAKOTO
IPC分类号： B29C33/44 , B29C33/02
CPC分类号： B29C45/73 , B29C45/44
摘要： PROBLEM TO BE SOLVED: To obtain a high-quality molding at a low cost by adjusting the temperature of a slide mold without increasing a mold cost in a molding machine equipped with the slide mold.
SOLUTION: The molding machine 1 has a first mold 3 having a first molding surface 3a and a second mold 2 having a second molding surface 2a forming a cavity along with the first molding surface 3a. A slide mold 10 for molding an undercut part 52 of a resin molding TR is set in the second mold 2. A heating medium passage 10b is formed in the slide mold 10. An inclined pin 34 is attached to the slide mold 10. A heating medium passage is formed in the inclined pin 34 and connected to the heating medium passage 10b of the slide mold 10.
COPYRIGHT: (C)2008,JPO&INPIT
摘要翻译：要解决的问题：为了通过在配备有滑动模具的成型机中不增加模具成本来调节滑动模具的温度来以低成本获得高质量的模制。解决方案：成型机1具有第一模具3，第一模具3具有第一模制表面3a和第二模具2，第二模具2具有与第一模制表面3a一起形成空腔的第二模制表面2a。将用于模制树脂模制件TR的底切部分52的滑动模具10设置在第二模具2中。在滑动模具10中形成加热介质通道10b。倾斜销34附接到滑动模具10。加热介质通道形成在倾斜销34中并连接到滑动模具10的加热介质通道10b。版权所有（C）2008，JPO＆INPIT

4. 发明专利

JP2010162861A Molding apparatus and molding method 有权
标题翻译：成型设备和成型方法
公开(公告)号：JP2010162861A
公开(公告)日：2010-07-29
申请号：JP2009034249
申请日：2009-02-17
申请人： Nanjo Sobi Kogyo Kk , 南条装備工業株式会社
发明人： KUBO HIROYUKI , TAKAO NORIYOSHI , TANIMURA TOSHIKAZU
IPC分类号： B29C45/14 , B29C33/12 , B29C45/70 , B29K105/04
摘要： PROBLEM TO BE SOLVED: To improve the touch of a resin product by enabling the molding of a cushion layer as intended even if the resin product has a vertical wall and a thin cushion layer, and to suppress the occurrence of molding failures. SOLUTION: The molding apparatus is equipped with a stationary mold 10, a movable mold 11, a mold-drive device 12 for moving the movable mold 11, and a cushion layer raw material supply device to supply a raw material 33 for a cushion layer. The cushion layer raw material supply device supplies the raw material 33 between a member A formed of a skin layer held on the stationary mold 10 and a base material 101 held on the movable mold 11 in a state that the mold-drive device 12 keeps the stationary mold 10 and the movable mold 11 opened. Then, the mold-drive device 12 brings the stationary mold 10 and the movable mold 11 closer to each other. COPYRIGHT: (C)2010,JPO&INPIT
摘要翻译：要解决的问题：为了通过使树脂产品具有垂直壁和薄的缓冲层能够成型缓冲层来改善树脂产品的接触，并且抑制成型失败的发生。
解决方案：成型装置配备有固定模具10，可动模具11，用于移动可动模具11的模具驱动装置12和缓冲层原料供给装置，以供给用于缓冲层。缓冲层原料供给装置在模具驱动装置12保持的状态下，将保持在固定模具10上的表皮层形成的构件A与保持在活动模具11上的基材101之间的原料33供给固定模具10和可移动模具11打开。然后，模具驱动装置12使固定模具10和可动模具11彼此靠近。版权所有（C）2010，JPO＆INPIT

5. 发明专利

JP2009190327A Molding apparatus and molding method 有权
标题翻译：成型设备和成型方法
公开(公告)号：JP2009190327A
公开(公告)日：2009-08-27
申请号：JP2008034919
申请日：2008-02-15
申请人： Nanjo Sobi Kogyo Kk , Ube Machinery Corporation Ltd , 南条装備工業株式会社 , 宇部興産機械株式会社
发明人： KUBO HIROYUKI , TAKAO NORIYOSHI , TANIMURA TOSHIKAZU , MIYAMOTO KAZUAKI , OKAMOTO AKIO
IPC分类号： B29C45/26 , B29C45/16 , B29C45/56 , B29L9/00
摘要： PROBLEM TO BE SOLVED: To suppress occurrence of poor molding by making a substitute-constituent material hardly appear on the front side of a molded article.
SOLUTION: The movable mold 3 of a molding apparatus 1 is composed of body molds 11, 12 and slide molds 25, 26. By moving the slide molds 25, 26, cavities are partitioned, forming a material filling space for molding a body plate. A substitute is molded by supplying a substitute-constituent material to this material filling space for molding the body plate. Thereafter, the body molds 11, 12 are retreated and further, the slide molds 25, 26 are retreated to form the material filling space for molding the projecting plate. In this material filling space for molding the projecting plate, a skin-constituent material is supplied, molding the skin on the front side of the substitute as well as molding the projecting plate.
COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：待解决的问题：通过使成型制品的正面几乎不出现替代组分材料来抑制发生差的成型。解决方案：模制设备1的可移动模具3由主体模具11,12和滑动模具25,26组成。通过移动滑动模具25,26，将空腔分隔开，形成用于模制成型的材料填充空间身体板。通过将替代物构成材料供给到用于模制本体板的材料填充空间来模制替代物。此后，主体模具11,12退回，并且滑动模具25,26被退回以形成用于模制突出板的材料填充空间。在用于模制突出板的该材料填充空间中，供给皮肤构成材料，并且在替代物的正面上模制皮肤以及模制突出板。版权所有（C）2009，JPO＆INPIT

6. 发明专利

JP2013139103A Method for manufacturing surface material made of resin 有权
标题翻译：用于制造树脂表面材料的方法
公开(公告)号：JP2013139103A
公开(公告)日：2013-07-18
申请号：JP2011290313
申请日：2011-12-29
申请人： Nanjo Sobi Kogyo Kk , 南条装備工業株式会社
发明人： TAKAO NORIYOSHI , KATO TAKUMI , TANIMURA TOSHIKAZU
IPC分类号： B29D99/00 , B29C45/17 , B29C45/26 , B60R13/02
摘要： PROBLEM TO BE SOLVED: To raise the design of the appearance, and improve the design freedom of the surface material body.SOLUTION: There is prepared a mold 5 that has a fixed mold 6 and a mobile mold 7. A first elongated protrusion part 83 that forms nearly half the second stitch forming concave streak groove 33 is provided in a molding surface 8a side end of a division surface 8b in a slide mold 8. The second elongated protrusion part 71 that forms nearly half the second stitch forming concave streak groove 33 and forms the second stitch forming concave streak groove 33 with the first elongated protrusion part 83 combined with the first elongated protrusion part 83 in a mold closed state is provided at the side end of the molding surface 7a of the dividing surface 7b in the mobile mold 7. After molding the flexibility surface material body 30 by filling the thermoplastic resin in the cavity Ca of the mold 5 in the mold closed state, the mold 5 is carried out mold open and the mold surface material body 30 is taken out of the mold 5, and then stitches St are applied to the second stitch forming concave streak groove 33 of the surface of the surface material body 30 by a sewing thread 4.
摘要翻译：要解决的问题：提高外观设计，提高表面材料体的设计自由度。制备了具有固定模具6和移动模具7的模具5.第一细长突出部分83 形成接近一半的第二线圈形成凹条槽33设置在滑动模具8中的分割表面8b的成型表面8a侧端部。第二细长突出部分71形成几乎一半的第二线圈形成凹条纹槽33 并且在移动模具中的分隔表面7b的成型表面7a的侧端处形成具有与模具关闭状态的第一细长突起部83组合的第一细长突起部83的第二线圈形成凹条槽33 在通过在模具闭合状态下将热塑性树脂填充到模具5的空腔Ca中来模制柔性表面材料体30之后，模具5被开模并且模具将表面材料体30从模具5中取出，然后通过缝纫线4将缝合线St施加到表面材料主体30的表面的第二线圈形成凹条纹槽33。

7. 发明专利

JP2010094903A Multilayer mold and method of manufacturing the same 有权
标题翻译：多层模具及其制造方法
公开(公告)号：JP2010094903A
公开(公告)日：2010-04-30
申请号：JP2008267829
申请日：2008-10-16
申请人： Nanjo Sobi Kogyo Kk , Nisshin Steel Co Ltd , Sekisou Kanagata Co Ltd , 南条装備工業株式会社 , 日新製鋼株式会社 , 株式会社積層金型
发明人： NAGAO MAKOTO , TAKAO NORIYOSHI , TANIMURA TOSHIKAZU , YAMAZAKI HISAO , YAMAZAKI TAKUYA , OKU MANABU , NISHIDA YUKIHIRO , YAMAZAKI KAZUNOBU , SHIMIZU HIDEO
IPC分类号： B29C33/38 , B22C9/06 , B22D17/22 , B29C33/04
摘要： PROBLEM TO BE SOLVED: To provide a multilayer mold which can be manufactured without using a special apparatus or a special tool and has the strength necessary for the mold, and to provide a method for manufacturing the multilayer mold. SOLUTION: The method of manufacturing the multilayer mold comprises the steps of: using a steel material constituted of dual-phase ferrite-martensite steel for a part or all of metal bodies; machining a heating medium flow passage on the metal body; polishing the joint surfaces of metal bodies including the machined metal body to be layered on one another; layering the polished metal bodies; diffusion-joining the layered metal bodies to one another while pressing them only in the layered direction thereof by a pressing apparatus under ≤2 MPa pressure at ≤1,250°C and while restraining the deformation amounts of the metal bodies in the direction perpendicular to the pressing direction; and machining the shape of the diffusion-joined metal bodies. COPYRIGHT: (C)2010,JPO&INPIT
摘要翻译：要解决的问题：提供一种可以在不使用特殊装置或特殊工具的情况下制造并具有模具所需的强度的多层模具，并提供一种多层模具的制造方法。解决方案：制造多层模具的方法包括以下步骤：使用由双相铁素体 - 马氏体钢构成的钢材作为金属体的一部分或全部; 在金属体上加工加热介质流动通道; 将包括加工金属体的金属体的接合面相互抛光; 分层抛光金属体; 将层状金属体彼此扩散接合，同时通过压力装置在≤2MPa压力≤1250℃下在其层压方向上挤压，同时在垂直于压制的方向上抑制金属体的变形量方向; 并且加工扩散接合的金属体的形状。版权所有（C）2010，JPO＆INPIT

8. 发明专利

JP2008179002A Molding apparatus and molding method 有权
标题翻译：成型设备和成型方法
公开(公告)号：JP2008179002A
公开(公告)日：2008-08-07
申请号：JP2007012680
申请日：2007-01-23
申请人： Nanjo Sobi Kogyo Kk , 南条装備工業株式会社
发明人： TANIMURA TOSHIKAZU , TAKAO NORIYOSHI , KUBO HIROYUKI , NAGAO MAKOTO
IPC分类号： B29C45/16 , B29C45/00 , B29C45/37 , B29K21/00 , B29K105/04
摘要： PROBLEM TO BE SOLVED: To obtain a molded product having good appearance at a low cost so as to form a skin layer even to a vertical plate part possessed by a base material while achieving the reduction of a mold cost and the shortening of a molding cycle.
SOLUTION: This molding apparatus 1 is equipped with a movable mold 3 and a fixed mold 2. Main body molds 11 and 12 and slide molds 25 and 26 are arranged to the movable mold 3 and made movable in the moving direction of the movable mold 3. The fixed mold 2 and the movable mold 3 are clamped and, after the main body molds 11 and 12 and the slide molds 25 and 26 are set to a base material molding position, a resin which constitutes a base material is supplied to cavities C1 and C2. Thereafter, the main body molds 11 and 12 and the slide molds 25 and 26 are moved outside of the cavities C1 and C2 before a foaming material is supplied on the side of the fixed mold 2 of the cavities C1 and C2.
COPYRIGHT: (C)2008,JPO&INPIT
摘要翻译：要解决的问题：为了以低成本获得具有良好外观的成型产品，以便即使对基材所具有的垂直板部分也形成表皮层，同时实现模具成本的降低和缩短成型周期。解决方案：该成型装置1配备有可动模具3和固定模具2.主体模具11,12以及滑动模具25,26配置在活动模具3上，可动模具3.固定模具2和可动模具3被夹紧，并且在将主体模具11和12以及滑动模具25和26设置为基材成型位置之后，提供构成基材的树脂到空腔C1和C2。此后，在空腔C1和C2的固定模具2的一侧供给发泡材料之前，主体模具11和12以及滑动模具25和26移动到空腔C1和C2的外部。版权所有（C）2008，JPO＆INPIT

9. 发明专利

JPH10202667A MOLDING METHOD AND APPARATUS 失效
公开(公告)号：JPH10202667A
公开(公告)日：1998-08-04
申请号：JP1151997
申请日：1997-01-24
申请人： NANJO SOBI KOGYO KK
发明人： TANIMURA TOSHIKAZU
IPC分类号： B29C33/24 , B29C33/30 , B29C33/76 , B29L31/58
摘要： PROBLEM TO BE SOLVED: To simultaneously perform the formation of an opening part and the molding of a resin molding while eliminating trouble such as the generation of burr. SOLUTION: A housing hole 22 is provided in a lower mold 2 and a slide mold 4 and a hydraulic cylinder 5 for driving the slide mold up and down are housed in the housing hole. A curved surface part 43, a contact surface 44 and a positioning pin 45 are formed to the outer periphery on the leading end side of the slide mold 4 while a curved surface part 32, a flat surface 44 and a recessed hole 35 are formed to an upper mold 3. At first, the slide mold is raised to bring the contact surface into close contact with the flat surface. Next, after a molten resin P is supplied to a molding surface 21, the upper mold is allowed to fall toward the lower mold to perform mold clamping. At this time, the slide mold is allowed to fall while held to the close contact state with a second mold as first and second molds are subjected to mold clamping operation. The positional shift of the slide mold is prevented by a positioning pin to keep the close contact state of the slide mold and the second mold and the generation of burr on the parting line being the boundary of both surfaces is certainly prevented.

10. 发明专利

JPH09169038A METHOD AND APPARATUS FOR MOLDING INTERIOR MATERIAL 失效
公开(公告)号：JPH09169038A
公开(公告)日：1997-06-30
申请号：JP33165395
申请日：1995-12-20
申请人： NANJO SOBI KOGYO KK
发明人： TANIMURA TOSHIKAZU
IPC分类号： B60R13/02 , B29C43/18 , B29C43/36 , B29C45/14 , B29L31/58 , B60J5/00
摘要： PROBLEM TO BE SOLVED: To enable inexpensive molding without generating thickness irregularity or weld inferiority by allowing a resin supply means to communicate with a mold for a small part performing contact and separation operation simultaneously with the contact and separation operation of a fixed mold and a movable mold for an interior material main body to supply a resin to both molds. SOLUTION: A lower mold molding surface 6 is formed on the upper surface of the lower mold 5 of the door trim main body arranged on a lower mold connection plate 4 and the upper mold molding surface 8 capable of being fitted to the molding surface 6 is formed to the rear surface of an upper mold 7 and, when both molding surfaces 6, 8 are fitted, a molding cavity is formed between them. A lower mold 7 for a small part is provided to the lower mold connection plate 4 and an upper mold 13 corresponding to the lower mold 11 is provided to the same connection plate 9 as the upper mold 7 of the main body and a gate 16 is opened for supply a molten resin is opened to the molding surface 6 of the lower mold 5 of the mold for the main body and a gate 17 is opened to the molding surface 12 of the lower mold 11 of the mold for the small part in the same way. These gates 16, 17 are provided to the downstream ends of branch passages 18, 19 for supply the resin to be gathered to a gathering passage 20 to be connected to a resin extruder 21. Therefore, the thickness irregularity or weld inferiority of an interior material is eliminated and color matching work can be made easy.

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