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    • 4. 发明专利
    • Method and system for producing metallic iron nuggets
    • AU2010202010B2
    • 2012-06-07
    • AU2010202010
    • 2010-05-18
    • NU IRON TECHNOLOGY LLC
    • IWASAKI IWAOLALICH MICHAEL CBEAUDIN ROBERT CKIESEL RICHARD FLINDGREN ANDREW LBLEIFUSS RODNEY L
    • C21B13/00C21B13/10
    • Abstract Method and system for producing metallic nuggets includes providing reducible mixture (e.g., reducible micro-agglomerates; reducing material and reducible iron bearing material; reducible mixture including additives such as a fluxing agent; compacts, etc.) on at least a portion of a hearth material layer. In one embodiment, a plurality of channel openings extend at least partially through a layer of the reducible mixture to define a plurality of nugget forming reducible material regions. Such channel openings may be at least partially filled with nugget separation fill material (e.g., carbonaceous material). Thermally treating the layer of reducible mixture results in formation of one or more metallic iron nuggets. In other embodiments, various compositions of the reducible mixture and the formation of the reducible mixture provide one or more beneficial characteristics. PROVIDE HEARTH INCLUDING REFRACTORY PROVIDE HEARTH MATERIAL LAYER INCLUDING OPTIONALLY MODIFY CARBONACEOUS MATERIAL (e.g., pulverized ---- CARBONACEOUS MATERIAL coke/char) ON THE REFRACTORY MATERIAL PROVIDE A LAYER OF REDUCIBLE MIXTURE OPTIONALLY PROVIDE ONE INCLUDING AT LEAST REDUCING MATERIAL AND OR MORE ADDITIVES TO REDUCIBLE IRON BEARING MATERIAL ON THE THE MIXTURE UNDERLYING HEARTH MATERIAL LAYER PROVIDE OPENINGS IN THE LAYER OF REDUCIBLE MIXTURE TO DEFINE METALLIC IRON NUGGET FORMING REGIONS OPTIONALLY. AT LEAST PARTIALLY FILL OPENINGS WITH NUGGET SEPARATION FILL MATERIAL INCLUDING AT LEAST CARBONACEOUS MATERIAL THERMALLY TREAT LAYER OF REDUCIBLE MIXTURE UNDER APPROPRIATE CONDITIONS TO REDUCE THE REDUCIBLE IRON BEARING MATERIAL AND FORM METALLIC IRON NUGGETS IN 4 THE DEFINED METALLIC IRON NUGGET FORMING DISCHARGE METALLIC IRON NUGGETS FROM SEPARATE METALLIC IRON NUGGETS FROM SLAG