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    • 7. 发明授权
    • Hollow rack shaft and method of manufacturing the same
    • 空心轴及其制造方法
    • US6442992B2
    • 2002-09-03
    • US77512401
    • 2001-02-01
    • NSK LTD
    • TSUBOUCHI AKIRAOKUBO KIYOSHIWATANABE YASUSHI
    • B21C37/15B21D15/04B21K1/76B62D3/12B21K1/54
    • B62D3/126B21D15/04B21K1/767B21K1/768Y10T29/49474Y10T74/19949
    • In a method of manufacturing a hollow rack shaft, an approximately rectangular plate having a wide rack tooth portion, is bent lengthwise into a gutter-like cross section to provide: at the central portion, a flat bottom portion on which rack teeth are formed later and a pair of mutually facing leg portions, and, in the vicinity of both ends, a semicircular bottom portion and a pair of mutually facing leg portions. The mutually facing leg portions at the central portion have a larger clearance than the clearance of the mutually facing leg portions in the vicinity of both ends. The rack teeth are then formed on the flat bottom portion through the plastic flow of the flat bottom portion and a part of material of the pair of leg portions of this flat bottom portion. The gutter-shaped plate, on which the rack teeth have been formed, is then formed into a tube having a hollow inner surface, by bending the plate and butt joining the edge portions.
    • 在制造中空齿条轴的方法中,具有宽齿条齿部的近似矩形板被纵向弯曲成沟槽状横截面,以在中心部分处形成稍后形成齿条齿的平坦底部 和一对相互相对的脚部,并且在两端附近具有半圆底部和一对相互面对的脚部。 中心部分的相互相对的腿部具有比两端附近相互面对的腿部的间隙大的间隙。 然后,齿条齿通过平底部的塑性流动和平底部的一对腿部的一部分材料形成在平底部上。 然后,已经形成齿条齿的槽形板通过弯曲板和对接边缘部分而形成具有中空内表面的管。
    • 8. 发明专利
    • Apparatus and method of measuring thickness of steel pipe
    • 测量钢管厚度的装置和方法
    • JP2010216927A
    • 2010-09-30
    • JP2009062654
    • 2009-03-16
    • Sumitomo Metal Ind Ltd住友金属工業株式会社
    • WATANABE YASUSHI
    • G01B11/06
    • PROBLEM TO BE SOLVED: To provide an apparatus of measuring thickness of the entire circumference of a steel pipe, in a simple manner and with high accuracy, while suppressing the increase in equipment cost.
      SOLUTION: The apparatus 1 of measuring the thickness of a steel pipe 2 includes first and second distance meters 3-1 and 3-2 non-contact measuring the distance to a measurement object by the irradiation with light beams; a distance meter support member 4 fixing and supporting the first and second distance meters 3-1 and 3-2 at a prescribed separation distance so that optical axes of the light beams 7-1, 7-2 emitted from the respective first and second distance meters 3-1 and 3-2 exist on the same straight-line and pass through the outer surface 2b of the steel pipe 2 and the end opening 2c of the steel pipe 2, a steel pipe support device 5 supporting the steel pipe 2 while rotating it; and a calculation device 6 calculating the thickness of the steel pipe 2, on the basis of the measurement values of the first and second distance meters 3-1 and 3-2 and the inclination angle of the optical axes relative to the steel pipe 2.
      COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:为了提供一种以简单的方式和高精度测量钢管整体厚度的装置,同时抑制了设备成本的增加。 解决方案:测量钢管2的厚度的装置1包括通过照射光束来测量与测量对象的距离非接触的第一和第二距离计3-1和3-2; 距离表支撑构件4,以规定的间隔距离固定和支撑第一和第二距离计3-1和3-2,使得从相应的第一和第二距离发射的光束7-1,7-2的光轴 米3-1和3-2存在于相同的直线上,并穿过钢管2的外表面2b和钢管2的端开口2c,支撑钢管2的钢管支撑装置5同时 旋转它 以及基于第一和第二距离计3-1和3-2的测量值以及光轴相对于钢管2的倾斜角度来计算钢管2的厚度的计算装置6。 版权所有(C)2010,JPO&INPIT
    • 9. 发明专利
    • Method and device for determining length of material to be determined having substantially circular cross-section
    • 用于确定要确定具有大面积圆形截面的材料长度的方法和装置
    • JP2009198433A
    • 2009-09-03
    • JP2008042724
    • 2008-02-25
    • Sumitomo Metal Ind Ltd住友金属工業株式会社
    • WATANABE YASUSHI
    • G01B11/04
    • PROBLEM TO BE SOLVED: To provide a method and a device for determining the length of a material to be determined having a substantially circular cross-section, capable of suppressing device cost while precisely determining the length. SOLUTION: A length determining device 100 comprises: an aligning means 1 aligning a plurality of steel pipes P whose one end in the longitudinal direction are to be aligned; a conveying means 2 continuously conveying the plurality of pipes in the substantially orthogonal direction to the longitudinal direction; a distance meter 3, arranged on the conveying passage of the steel pipes, measuring the distance to the facing steel pipe being conveyed; detection sensors 4, which are at least two detection sensors 41, 42, arranged along the substantially orthogonal direction to the conveying direction of the steel pipes with respect to the distance meter and arranged in the vicinity of another end of the longitudinal direction of the steel pipes for detecting existence of the steel pipe at the facing point on the conveying passage of the steel pipes; and a determining means 5 determining existence of steel pipe based on the distance measurement values measured by the distance meter and determining the length of the steel pipe based on the detection results of the detection sensors when determined that the pipe exists. COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供一种用于确定具有大致圆形横截面的待确定材料的长度的方法和装置,能够在精确确定长度的同时抑制装置成本。 解决方案:长度确定装置100包括:对准装置1对准在纵向方向上的一端要对准的多个钢管P; 输送装置2,沿与长度方向大致正交的方向连续输送多个管道; 距离仪3,布置在钢管的输送通道上,测量与被输送的正面钢管的距离; 检测传感器4,其是至少两个检测传感器41,42,沿着与钢管相对于距离计的输送方向大致正交的方向布置,并布置在钢的纵向方向的另一端附近 用于检测在钢管的输送通道上的相对点处存在钢管的管道; 以及确定装置5,其基于由距离计测量的距离测量值,并且当确定管道存在时,基于检测传感器的检测结果确定钢管的长度来确定钢管的存在。 版权所有(C)2009,JPO&INPIT
    • 10. 发明专利
    • Squeeze roll for butt welding of electric resistance welded tube and method of manufacturing the same
    • 用于电阻焊接管的焊接的球面滚子及其制造方法
    • JP2008246549A
    • 2008-10-16
    • JP2007092784
    • 2007-03-30
    • Sumitomo Metal Ind Ltd住友金属工業株式会社
    • WATANABE YASUSHIAKIYAMA MASAYOSHI
    • B21C37/08B23K10/02
    • PROBLEM TO BE SOLVED: To suppress a deterioration in visual quality of an electric resistance welded tube and the occurrence of defective products due to roll marks by suppressing the occurrence of the roll marks in the vicinity of the welded portion of the electric resistance welded tube which is made by hot-tube-making.
      SOLUTION: By using squeeze rolls 5a, 5b for butt welding of the electric resistance welded tube, the squeeze rolls 5a, 5b being provided with a composite coating film of stellite-NbC of 1-6 mm thick which is formed by plasma powder overlay and contains NbC of 20-60 μm in the grain size at the volume ratio of 20-50% and is formed on the surface of at least flange parts 6a, 6b of the squeeze rolls, an open pipe 3 is welded and the electric resistance welded tube 2 is manufactured.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:通过抑制电阻焊接部附近的辊痕的发生,抑制电阻焊管的视觉质量的劣化和由于辊痕产生的不良品 焊管由热管制成。 解决方案:挤压辊5a,5b通过使用用于电阻焊接管对接的挤压辊5a,5b,其设置有由等离子体形成的厚度为1-6mm的司太赫-CrC复合涂膜 粉末覆盖层,并且以体积比为20-50%的粒径为20〜60μm的NbC形成在挤压辊的至少凸缘部6a,6b的表面上,开口管3被焊接, 制造电阻焊接管2。 版权所有(C)2009,JPO&INPIT