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1. 发明申请

US20220098998A1 METHOD OF FORMING A THERMAL BARRIER COATING SYSTEM WITH ENGINEERED SURFACE ROUGHNESS 有权
公开(公告)号：US20220098998A1
公开(公告)日：2022-03-31
申请号：US17493331
申请日：2021-10-04
申请人： Mikro Systems, Inc. , SIEMENS ENERGY, INC.
发明人： Andrew J. Burns , Gary B. Merrill , John Paulus
IPC分类号： F01D25/00 , B22F3/22 , B22F5/04 , B22F7/06 , C23C24/08 , B22F7/02 , C04B35/622
摘要： A method of manufacturing a substrate (16) with a ceramic thermal barrier coating (28, 32). The interface between layers of the coating contains an engineered surface roughness (12, 24) to enhance the mechanical integrity of the bond there between. The surface roughness is formed in a surface of a mold (10,20) and is infused by a subsequently cast layer of material (16, 28). The substrate may be partially sintered (76) prior to application of the coating layer(s) and the coated substrate and coating layer(s) may be co-sintered to form a fully coherent strain-free interlayer.

2. 发明授权

US11739657B2 Method of forming a thermal barrier coating system with engineered surface roughness 有权
公开(公告)号：US11739657B2
公开(公告)日：2023-08-29
申请号：US17493331
申请日：2021-10-04
申请人： Mikro Systems, Inc. , SIEMENS ENERGY, INC.
发明人： Andrew J. Burns , Gary B. Merrill , John Paulus
IPC分类号： F01D25/00 , B22F3/22 , B22F5/04 , B22F7/06 , C23C24/08 , B22F7/02 , C04B35/622 , B22F5/00
CPC分类号： F01D25/007 , B22F3/22 , B22F5/04 , B22F7/02 , B22F7/06 , C04B35/62222 , C23C24/08 , F01D25/005 , B22F2005/005 , Y10T428/12472 , Y10T428/239 , Y10T428/24355 , Y10T428/24529 , Y10T428/24545
摘要： A method of manufacturing a substrate (16) with a ceramic thermal barrier coating (28, 32). The interface between layers of the coating contains an engineered surface roughness (12, 24) to enhance the mechanical integrity of the bond there between. The surface roughness is formed in a surface of a mold (10,20) and is infused by a subsequently cast layer of material (16, 28). The substrate may be partially sintered (76) prior to application of the coating layer(s) and the coated substrate and coating layer(s) may be co-sintered to form a fully coherent strain-free interlayer.

3. 发明申请

US20130338267A1 Systems, Devices, and/or Methods for Manufacturing Castings 有权
标题翻译：用于制造铸件的系统，设备和/或方法
公开(公告)号：US20130338267A1
公开(公告)日：2013-12-19
申请号：US13944961
申请日：2013-07-18
申请人： Mikro Systems, Inc.
发明人： Michael Appleby , Iain Fraser , John Paulus
IPC分类号： C08L63/00 , C08L83/04
CPC分类号： B22C9/04 , A61B6/4258 , B22C9/10 , B23P15/246 , B29C33/301 , B29C33/38 , B29C33/3835 , C08L63/00 , C08L83/04 , Y10T428/24479
摘要： Certain exemplary embodiments can provide a composition, system, machine, device, manufacture, circuit, and/or user interface adapted for, and/or a method and/or machine-readable medium comprising machine-implementable instructions for, activities that can comprise, after removing a cast device from a stack-lamination-derived mold, said cast device formed from a molding composition, applying a desired shape to said cast device to form a shaped cast device, said molding composition comprising: a ceramic composition comprising silica; an cycloaliphatic epoxy binder composition, said cycloaliphatic epoxy binder composition present in said molding composition in an amount up to 30% by weight of said molding composition; a silicone composition comprising a siloxane resin, said silicone composition present in said molding composition in an amount up to 30% by weight of said molding composition; and a solvent composition adapted to dissolve said cycloaliphatic epoxy binder composition and said silicone composition.
摘要翻译：某些示例性实施例可以提供适于和/或包括机器可执行指令的方法和/或机器可读介质的组合，系统，机器，设备，制造，电路和/或用户界面，在从堆叠层压衍生的模具中移除铸造装置之后，所述铸造装置由模制组合物形成，将所需的形状施加到所述铸造装置以形成成形铸造装置，所述模制组合物包括：包含二氧化硅的陶瓷组合物; 所述脂环族环氧粘合剂组合物以所述模塑组合物的至多30重量％的量存在于所述模塑组合物中; 包含硅氧烷树脂的硅氧烷组合物，所述模塑组合物中存在的所述有机硅组合物的量高达所述模塑组合物的30重量％; 以及适于溶解所述脂环族环氧粘合剂组合物和所述有机硅组合物的溶剂组合物。

4. 发明申请

US20140294652A1 Method of Making a Combustion Turbine Component from Metallic Combustion Turbine Subcomponent Greenbodies 审中-公开
标题翻译：制造来自金属燃烧涡轮机组件燃烧涡轮机部件的方法
公开(公告)号：US20140294652A1
公开(公告)日：2014-10-02
申请号：US14142993
申请日：2013-12-30
申请人： Mikro Systems, Inc.
发明人： Jay A. Morrison , Jay E. Lane , Allister W. James , Michael Appleby , Iain Fraser , John Paulus
IPC分类号： B22F7/06
CPC分类号： B22F7/062 , B22F3/1055 , B22F5/009 , B22F2005/005 , B22F2998/00 , B22F2998/10 , F05B2230/22 , Y02P10/295 , Y10T156/10 , B22F3/008 , B22F3/225 , B22F3/10
摘要： A method of making a combustion turbine component includes assembling a plurality of metallic combustion turbine subcomponent greenbodies together to form a metallic greenbody assembly and sintering the metallic greenbody assembly to thereby form the combustion turbine component. Each of the plurality of metallic combustion turbine subcomponent greenbodies may be formed by direct metal fabrication (DMF). In addition, each of plurality of metallic combustion turbine subcomponent greenbodies may include an activatable binder and the activatable binder may be activated prior to sintering.
摘要翻译：制造燃气轮机部件的方法包括将多个金属燃料涡轮机副部件生物体组装在一起以形成金属生坯体组件并烧结金属生坯体组件，从而形成燃气轮机部件。多个金属燃料涡轮机副部件生态体中的每一个可以通过直接金属制造（DMF）形成。此外，多个金属燃料涡轮机副部件生物体中的每一个可以包括可活化的粘合剂，并且可活化的粘合剂可以在烧结之前被活化。

5. 发明申请

US20160082502A1 Systems, Devices, and/or Methods for Manufacturing Castings 审中-公开
公开(公告)号：US20160082502A1
公开(公告)日：2016-03-24
申请号：US14935484
申请日：2015-11-09
申请人： Mikro Systems, Inc.
发明人： Michael P. Appleby , Iain Fraser , John Paulus
IPC分类号： B22C9/04 , B22C9/10
CPC分类号： C08L63/00 , A61B6/4258 , B22C9/04 , B22C9/10 , B23P15/246 , B29C33/301 , B29C33/38 , B29C33/3835 , C08L83/04 , Y10T428/24479
摘要： Certain exemplary embodiments can provide a composition, system, machine, device, manufacture, circuit, and/or user interface adapted for, and/or a method and/or machine-readable medium comprising machine-implementable instructions for, activities that can comprise, after removing a cast device from a stack-lamination-derived mold, said cast device formed from a molding composition, applying a desired shape to said cast device to form a shaped cast device, said molding composition comprising: a ceramic composition comprising silica; an cycloaliphatic epoxy binder composition, said cycloaliphatic epoxy binder composition present in said molding composition in an amount up to 30% by weight of said molding composition; a silicone composition comprising a siloxane resin, said silicone composition present in said molding composition in an amount up to 30% by weight of said molding composition; and a solvent composition adapted to dissolve said cycloaliphatic epoxy binder composition and said silicone composition.

6. 发明申请

US20140342176A1 Systems, Devices, and/or Methods for Producing Holes 有权
标题翻译：用于生产孔的系统，装置和/或方法
公开(公告)号：US20140342176A1
公开(公告)日：2014-11-20
申请号：US14450565
申请日：2014-08-04
申请人： Mikro Systems, Inc.
发明人： Michael Appleby , John Paulus , Iain Fraser , Jill Klinger , Benjamin Heneveld
IPC分类号： F01D5/14 , B22D25/02
CPC分类号： F01D5/147 , B22C7/02 , B22C9/02 , B22C9/04 , B22C9/10 , B22C9/22 , B22C9/24 , B22D25/02 , F01D5/18 , F01D5/282 , F01D5/284 , Y02T50/672 , Y02T50/673 , Y02T50/676 , Y10T428/12361
摘要： Certain exemplary embodiments can provide a system, machine, device, manufacture, circuit, and/or composition of matter adapted for and/or resulting from, and/or a method for activities that can comprise and/or relate to, a first form comprising: a plurality of surface artifacts that substantially spatially replicate a surface geometry of a stacked foil mold; and a prong that is adapted to form a hole in a cast product.
摘要翻译：某些示例性实施例可以提供适于和/或由其产生和/或形成的活动的方法的系统，机器，装置，制造，回路和/或组合，所述方法可以包括和/或涉及第一形式，所述第一形式包括：多个表面伪影，其基本上在空间上复制层叠的箔模具的表面几何形状; 以及适于在铸造产品中形成孔的插脚。

7. 发明授权

US10207315B2 Systems, devices, and/or methods for manufacturing castings 有权
公开(公告)号：US10207315B2
公开(公告)日：2019-02-19
申请号：US14935484
申请日：2015-11-09
申请人： Mikro Systems, Inc.
发明人： Michael P. Appleby , Iain Fraser , John Paulus
IPC分类号： B22C9/04 , B23P15/24 , B29C33/30 , B29C33/38 , C08L63/00 , C08L83/04 , B22C9/10 , A61B6/00
摘要： Certain exemplary embodiments can provide a composition, system, machine, device, manufacture, circuit, and/or user interface adapted for, and/or a method and/or machine-readable medium comprising machine-implementable instructions for, activities that can comprise, after removing a cast device from a stack-lamination-derived mold, said cast device formed from a molding composition, applying a desired shape to said cast device to form a shaped cast device, said molding composition comprising: a ceramic composition comprising silica; an cycloaliphatic epoxy binder composition, said cycloaliphatic epoxy binder composition present in said molding composition in an amount up to 30% by weight of said molding composition; a silicone composition comprising a siloxane resin, said silicone composition present in said molding composition in an amount up to 30% by weight of said molding composition; and a solvent composition adapted to dissolve said cycloaliphatic epoxy binder composition and said silicone composition.

8. 发明授权

US09206309B2 Systems, devices, and/or methods for manufacturing castings 有权
标题翻译：用于制造铸件的系统，装置和/或方法
公开(公告)号：US09206309B2
公开(公告)日：2015-12-08
申请号：US13944961
申请日：2013-07-18
申请人： Mikro Systems, Inc.
发明人： Michael Appleby , Iain Fraser , John Paulus
IPC分类号： C08L63/00 , B22C9/04 , B23P15/24 , B29C33/30 , B29C33/38 , C08L83/04 , A61B6/00
CPC分类号： B22C9/04 , A61B6/4258 , B22C9/10 , B23P15/246 , B29C33/301 , B29C33/38 , B29C33/3835 , C08L63/00 , C08L83/04 , Y10T428/24479
摘要： Certain exemplary embodiments can provide a composition, system, machine, device, manufacture, circuit, and/or user interface adapted for, and/or a method and/or machine-readable medium comprising machine-implementable instructions for, activities that can comprise, after removing a cast device from a stack-lamination-derived mold, said cast device formed from a molding composition, applying a desired shape to said cast device to form a shaped cast device, said molding composition comprising: a ceramic composition comprising silica; an cycloaliphatic epoxy binder composition, said cycloaliphatic epoxy binder composition present in said molding composition in an amount up to 30% by weight of said molding composition; a silicone composition comprising a siloxane resin, said silicone composition present in said molding composition in an amount up to 30% by weight of said molding composition; and a solvent composition adapted to dissolve said cycloaliphatic epoxy binder composition and said silicone composition.
摘要翻译：某些示例性实施例可以提供适于和/或包括机器可执行指令的方法和/或机器可读介质的组合，系统，机器，设备，制造，电路和/或用户界面，在从堆叠层压衍生的模具中移除铸造装置之后，所述铸造装置由模制组合物形成，将所需的形状施加到所述铸造装置以形成成形铸造装置，所述模制组合物包括：包含二氧化硅的陶瓷组合物; 所述脂环族环氧粘合剂组合物以所述模塑组合物的至多30重量％的量存在于所述模塑组合物中; 包含硅氧烷树脂的硅氧烷组合物，所述模塑组合物中存在的所述有机硅组合物的量高达所述模塑组合物的30重量％; 以及适于溶解所述脂环族环氧粘合剂组合物和所述有机硅组合物的溶剂组合物。

9. 发明申请

US20160167115A1 Investment Casting Process for Hollow Components 审中-公开
标题翻译：中空部件投资铸造工艺
公开(公告)号：US20160167115A1
公开(公告)日：2016-06-16
申请号：US15050503
申请日：2016-02-23
申请人： Mikro Systems, Inc.
发明人： Gary Merrill , Andrew Burns , Michael Appleby , Iain Fraser , John Paulus
IPC分类号： B22C9/10 , B22C9/24 , B22C9/04
CPC分类号： B22C9/101 , B22C7/02 , B22C7/06 , B22C9/04 , B22C9/10 , B22C9/103 , B22C9/24
摘要： An investment casting process for a hollow component such as a gas turbine blade utilizing a ceramic core (10) that is cast in a flexible mold (24) using a low pressure, vibration assisted casting process. The flexible mold is cast from a master tool (14) machined from soft metal using a relatively low precision machining process, with relatively higher precision surfaces being defined by a precision formed insert (22) incorporated into the master tool. A plurality of identical flexible molds may be formed from a single master tool in order to permit the production of ceramic cores at a desired rate with a desired degree of part-to-part precision.
摘要翻译：一种用于中空部件的熔模铸造方法，所述中空部件例如是使用利用低压振动辅助铸造工艺铸造在柔性模具（24）中的陶瓷芯（10）的燃气轮机叶片。柔性模具使用相对低精度的加工工艺从由软金属机加工的主工具（14）铸造，相对较高精度的表面由结合到主工具中的精密成型刀片（22）限定。可以由单个主工具形成多个相同的柔性模具，以便允许以期望的速率以期望的部件到部件的精度制造陶瓷芯。

10. 发明授权

US09057277B2 Systems, devices, and/or methods for producing holes 有权
标题翻译：用于生产孔的系统，装置和/或方法
公开(公告)号：US09057277B2
公开(公告)日：2015-06-16
申请号：US14450565
申请日：2014-08-04
申请人： Mikro Systems, Inc.
发明人： Michael Appleby , John Paulus , Iain Fraser , Jill Klinger , Benjamin Heneveld
IPC分类号： F01D5/14 , B22D25/02 , B22C9/22 , B22C9/02 , B22C9/10 , B22C9/04 , B22C9/24 , F01D5/18 , F01D5/28 , B22C7/02
CPC分类号： F01D5/147 , B22C7/02 , B22C9/02 , B22C9/04 , B22C9/10 , B22C9/22 , B22C9/24 , B22D25/02 , F01D5/18 , F01D5/282 , F01D5/284 , Y02T50/672 , Y02T50/673 , Y02T50/676 , Y10T428/12361
摘要： Certain exemplary embodiments can provide a system, machine, device, manufacture, circuit, and/or composition of matter adapted for and/or resulting from, and/or a method for activities that can comprise and/or relate to, a first form comprising: a plurality of surface artifacts that substantially spatially replicate a surface geometry of a stacked foil mold; and a prong that is adapted to form a hole in a cast product.
摘要翻译：某些示例性实施例可以提供适于和/或由其产生和/或形成的活动的方法的系统，机器，装置，制造，回路和/或组合，所述方法可以包括和/或涉及第一形式，所述第一形式包括：多个表面伪影，其基本上在空间上复制层叠的箔模具的表面几何形状; 以及适于在铸造产品中形成孔的插脚。

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