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1. 发明授权

US5246643A Discrimination method for maintenance timing for injection molding machines 失效
标题翻译：注射成型机维修时间辨识方法
公开(公告)号：US5246643A
公开(公告)日：1993-09-21
申请号：US848982
申请日：1992-04-20
申请人： Yoshiharu Inaba , Masao Kamiguchi , Noriaki Neko , Osamu Saito
发明人： Yoshiharu Inaba , Masao Kamiguchi , Noriaki Neko , Osamu Saito
IPC分类号： B22D17/32 , B29C33/70 , B29C45/17 , B29C45/76 , B29C45/84
CPC分类号： B29C45/768 , B29C33/70
摘要： A discrimination method for maintenance timing for injection molding machines, detects the respective values of molding process parameters of a plurality of types, including injection time, maximum injection pressure, etc., for each of the injection molding machines (7-1 to 7-M). Up-to-date process parameter values for the molding machine are entered as a set of monitor data in a molding monitor unit (1) every time a predetermined number of molding cycles are executed in each molding machine. A plurality of monitor data values for each type are read, on a time-series basis, from a memory (4) loaded with a plurality of sets of up-to-date monitor data values associated with each molding machine, by means of a microprocessor (2), and dot-line data are generated. Based on an approximate equation of the first degree indicative of the transition trend of each type of monitor data obtained using the dot-line data, an estimated value of the monitor data for a point in time after the present point of time is calculated. A warning message to demand the maintenance of an expendable part of the injection molding machine associated with the monitor data is displayed on the screen of a display unit (6) when it is concluded that the estimated value deviates from an allowable range for the monitor data. Thus, maintenance timing for the injection molding machine can be confirmed without disassembling the injection molding machine.

2. 发明授权

US5309369A Operating state monitoring method for injection molding machines 失效
标题翻译：注塑机的运行状态监控方法
公开(公告)号：US5309369A
公开(公告)日：1994-05-03
申请号：US829049
申请日：1992-02-10
申请人： Masao Kamiguchi , Noriaki Neko , Osamu Saito
发明人： Masao Kamiguchi , Noriaki Neko , Osamu Saito
IPC分类号： B29C45/76 , G05B19/4063 , G06F15/46
CPC分类号： B29C45/76 , G05B19/4063 , B29C2045/7606
摘要： A monitoring method capable of properly collectively managing the operating states and operation records of a group of injection molding machines. Monitor data sets delivered from the individual injection molding machines are cyclically detected by means of a processor of a monitor unit, and a plurality of sets of up-to-date monitor data for the individual injection molding machines are renewably loaded into a plurality of data tables. When the preset time of a timer associated with any one of the injection molding machines is up, or when the current injection frequency reaches a predetermined frequency, it is concluded that the monitor data output timing is reached, and whether the monitor data should be printed or displayed on a screen is further determined. In a print process or display process, the oldest data group, which includes the oldest monitor data set and the next oldest monitor data set or a combination of two these data sets and calculated monitor data variations associated therewith, is first printed or displayed, and similar data groups are successively printed or displayed by priority of oldness. When the print or display of the up-to-date data group, including the up-to-date monitor data set, is finished, a monitor data reload process is executed in order to update a plurality of monitor data sets to prepare for the next monitor data delivery.
摘要翻译： PCT No.PCT / JP91 / 00761 Sec。 371日期：1992年2月10日 102（e）日期1992年2月10日PCT Filed 1991年6月5日PCT公布。 WO91 / 19601 PCT出版物日期1991年12月26日。一种能够适当地共同管理一组注塑机的操作状态和操作记录的监控方法。通过监视器单元的处理器循环地检测从各个注射成型机传送的监视数据集，并且用于各个注塑机的多组最新监视数据可更新地加载到多个数据中表。当与任一注射成型机关联的定时器的预设时间为up时，或者当电流注入频率达到预定频率时，得出结论，监视数据输出定时到达并且是否应该打印监视数据或显示在屏幕上进一步确定。在打印处理或显示处理中，首先打印或显示最早的数据组，其中包括最早的监视数据集和下一个最旧的监视数据集合，或两个这些数据集的组合以及与之相关联的计算的监视数据变量，以及相似的数据组按旧的顺序依次打印或显示。当最新数据组（包括最新的监视数据集）的打印或显示完成时，执行监视数据重新加载处理，以便更新多个监视数据集以准备下一个监控数据传送。

3. 发明授权

US5997780A Zero point adjusting method for pressure detector of an injection molding machine and an apparatus therefor 失效
标题翻译：注射成型机的压力检测器的零点调整方法及其装置
公开(公告)号：US5997780A
公开(公告)日：1999-12-07
申请号：US860457
申请日：1997-06-25
申请人： Susumu Ito , Masao Kamiguchi , Noriaki Neko , Katsuyuki Yamanaka , Toshiaki Ichihara
发明人： Susumu Ito , Masao Kamiguchi , Noriaki Neko , Katsuyuki Yamanaka , Toshiaki Ichihara
IPC分类号： G01L1/00 , B29C45/50 , B29C45/76 , B29C45/77
CPC分类号： B29C45/766 , B29C45/77 , B29C2045/1792 , B29C2045/5032 , B29C2045/773
摘要： A zero point adjusting method and apparatus for a pressure detector of an injection molding machine, capable of carrying out a zero point adjustment of the pressure detector when external loads acting on the pressure detector are completely removed without disassembling an injection mechanism. An advance limit position Qf and a retreat limit position Qb of a screw are detected by driving the screw with a low output to determine an intermediate position Pm. By moving the screw to the intermediate position Pm, a resin reaction force acting directly on the screw is removed. Reciprocating motion in which an amplitude decreases gradually is imparted to the screw, thereby causing a backlash, having equal plays in the advance and retreat directions, between a ball nut and a ball screw. Then, the zero point adjustment of the pressure detector is made.
摘要翻译： PCT No.PCT / JP96 / 03124 Sec。 371日期：1997年6月23日 102（e）日期1997年6月23日PCT 1996年10月25日PCT公布。第WO97 / 15431号公报日期1997年5月1日一种用于注射成型机的压力检测器的零点调整方法和装置，其能够在不拆卸注射机构的情况下完全除去作用在压力检测器上的外部负载时对压力检测器进行零点调整。通过以低输出驱动螺杆来检测螺杆的前进极限位置Qf和后退极限位置Qb，以确定中间位置Pm。通过将螺杆移动到中间位置Pm，直接作用在螺钉上的树脂反作用力被去除。向螺杆施加逐渐减小的往复运动，从而在滚珠螺母和滚珠丝杠之间产生具有在前进和后退方向上相等的间隙的间隙。然后，进行压力检测器的零点调整。

4. 发明授权

US5762839A Temperature control method for an injection molding machine 失效
标题翻译：注塑机的温度控制方法
公开(公告)号：US5762839A
公开(公告)日：1998-06-09
申请号：US628737
申请日：1996-04-15
申请人： Masao Kamiguchi , Noriaki Neko
发明人： Masao Kamiguchi , Noriaki Neko
IPC分类号： B29C45/26 , B29C45/20 , B29C45/62 , B29C45/74 , B29C45/78 , G05D23/19
CPC分类号： B29C45/78
摘要： A temperature control method for an injection molding machine capable of performing stable temperature control at all times irrespective of the heat capacity of an object of temperature control. A temperature of an object of temperature control, such as a heating region of an injection cylinder, an injection nozzle and a mold, is detected by a respective temperature sensor G1-Gn. A feedback control of temperature is performed by a servo CPU (24) so that the detected temperature coincides with a set temperature, to obtain an electric current command value. Further, an actual electric current flowing in each of heaters H1-Hn is detected, and a feedback control of electric current is performed so that the actual current coincides with the current command value obtained by the temperature feedback control. Thus, stable temperature control is realized with less fluctuations of the electric current flowing in the respective heater H1-Hn and less fluctuations of the temperature of the object of temperature control in comparison with on/off control method.
摘要翻译： PCT No.PCT / JP95 / 01712 Sec。 371日期：1996年4月15日 102（e）日期1996年4月15日PCT提交1995年8月29日PCT公布。公开号WO96 / 06719 日期：1996年3月7日一种无论温度控制对象的热容量如何，都能始终进行稳定的温度控制的注射成型机的温度控制方法。通过各自的温度传感器G1-Gn检测温度控制对象的温度，例如注射缸的加热区域，注射喷嘴和模具。温度的反馈控制由伺服CPU（24）执行，使得检测到的温度与设定温度一致，以获得电流指令值。此外，检测在每个加热器H1-Hn中流动的实际电流，并且执行电流的反馈控制，使得实际电流与通过温度反馈控制获得的电流指令值一致。因此，与开/关控制方法相比，在相应的加热器H1-Hn中流动的电流的波动较小并且温度控制对象的温度的波动较小，实现了稳定的温度控制。

5. 发明授权

US5062784A Molding condition recording apparatus for an injection molding machine 失效
标题翻译：注塑成型机的成型条件记录装置
公开(公告)号：US5062784A
公开(公告)日：1991-11-05
申请号：US432744
申请日：1989-10-25
申请人： Yoshiharu Inaba , Hideo Naito , Masao Kamiguchi , Noriaki Neko , Shinsuke Sakakibara
发明人： Yoshiharu Inaba , Hideo Naito , Masao Kamiguchi , Noriaki Neko , Shinsuke Sakakibara
IPC分类号： B29C45/76 , G05B19/409
CPC分类号： B29C45/766 , G05B19/409 , G05B2219/35285 , G05B2219/36089 , G05B2219/45244
摘要： A molding condition recording apparatus having a manual data input device with a CRT. The manual data input device has various keys for inputting parameters of various groups used for controlling injection, hold, metering and cylinder temperature, and for inputting molding defect indication data. A microprocessor for a programmable machine controller causes the input parameters and the molding defect indication data to be stored in a molding condition storage region of a shared memory (S5). The microprocessor then discriminates similarity between the thus stored molding condition and the molding condition already registered in a molding condition/molding defect storage file of a memory other than the shared memory (S7). If there is similarity between these molding conditions, the microprocessor causes the CRT to display an alarm message thereon together with the parameter already registered in the file and the mold defect indication data (S12). When there is no similarity between the molding conditions, the microprocessor transfers the molding condition stored in the shared memory to the file for storage therein. Even when the alarm message is displayed, a similar transfer and storage process is carried out if it is requested by an operator (S 13).

6. 发明授权

US4970447A Software servo control apparatus for use in an injection molding machine 失效
标题翻译：用于注塑机的软件伺服控制装置
公开(公告)号：US4970447A
公开(公告)日：1990-11-13
申请号：US314060
申请日：1989-02-09
申请人： Masao Kamiguchi , Noriaki Neko
发明人： Masao Kamiguchi , Noriaki Neko
IPC分类号： B29C45/50 , B29C45/17 , B29C45/76 , G05B19/414
CPC分类号： G05B19/4148 , B29C45/76 , G05B2219/37285 , G05B2219/37399 , G05B2219/45244
摘要： A software servo control apparatus for use in an electrically-operated injection molding machine, which is capable of changing servo control variable constants, without the need of changing hardware arrangement, for greatly enhancing versatility for the machine, and of effecting appropriate pressure control. A servo control microprocessor (13) operates, in accordance with a servo control program, to determine a commanded current on the basis of a positional deviation amount, obtained from an output of a pulse encoder (5), and a moving command. The servo control microprocessor also determines an amount of a change in the output of the pulse encoder, and supplies a power amplifier (6) with the difference between the commanded current and an output of the same amplifier, for control of the drive of a servomotor (2). Further, the output of the amplifier is restricted to a value less than a commanded torque on the basis of an output of a pressure sensor (4) and the commanded torque.

7. 发明授权

US5713036A Programmable logic controller having program for designating addresses of memory to which data indicating operating statuses of machine arc to be stored 失效
标题翻译：可编程逻辑控制器具有用于指定要存储指示机器的操作状态的数据的存储器地址的程序
公开(公告)号：US5713036A
公开(公告)日：1998-01-27
申请号：US447694
申请日：1995-05-23
申请人： Masao Kamiguchi , Noriaki Neko , Masanobu Takemoto
发明人： Masao Kamiguchi , Noriaki Neko , Masanobu Takemoto
IPC分类号： G05B19/05 , G06F15/76
CPC分类号： G05B19/054 , G05B2219/15013
摘要： A programmable logic controller capable of freely and sequentially controlling peripheral equipment without modifying a system program. Necessary data for sequence control of the peripheral equipment are selected from data defined in the system program. The memory addresses corresponding to the data are assigned to addresses to be used in a user program in an address storage unit. The controller executes the system program to sequentially control an industrial machine, and also executes the user program to control the peripheral equipment. The controller refers to the data being used in executing the system program, which are necessary for sequence control of the peripheral equipment, based on the designated relationship of the addresses stored in the address storage unit. Since necessary data for sequence control of the peripheral equipment can be obtained by combining the addresses arbitrarily by the user, it is not necessary to modify the system program in order to obtain the necessary data for sequence control of the peripheral equipment.
摘要翻译：一种可编程逻辑控制器，能够自由且顺序地控制外围设备，而无需修改系统程序。外围设备的序列控制所需的数据是从系统程序中定义的数据中选出的。与数据对应的存储器地址被分配给地址存储单元中的用户程序中要使用的地址。控制器执行系统程序以依次控制工业机器，并执行用户程序以控制外围设备。控制器基于存储在地址存储单元中的地址的指定关系，参考用于执行系统程序的数据，这些数据对于周边设备的顺序控制是必需的。由于可以通过用户任意组合地址来获得外围设备的顺序控制的必要数据，所以不需要修改系统程序以获得用于外围设备的顺序控制的必要数据。

8. 发明授权

US5567367A Zero correction method for a pressure detecting device of an injection molding machine 失效
标题翻译：注射成型机的压力检测装置的零点校正方法
公开(公告)号：US5567367A
公开(公告)日：1996-10-22
申请号：US377273
申请日：1995-01-23
申请人： Susumu Ito , Masao Kamiguchi , Masato Yamamura , Noriaki Neko , Tatsuhiro Uchiyama , Yuichi Hosoya , Nobuto Takeda , Kaoru Hiraga
发明人： Susumu Ito , Masao Kamiguchi , Masato Yamamura , Noriaki Neko , Tatsuhiro Uchiyama , Yuichi Hosoya , Nobuto Takeda , Kaoru Hiraga
IPC分类号： B22D17/32 , B29C45/50 , B29C45/77 , G01L19/02
CPC分类号： B29C45/77 , G01L19/02 , B29C2045/773
摘要： An average is obtained between output readings of a pressure sensor obtained when forward and reverse thrusts are applied to an injection screw by positively driving a servomotor for injection. The average value is used as a correction value for a reading deviation of the pressure sensor. The injection servomotor is positively driven to apply a thrust to the screw. This known thrust and the actual reading of the sensor are compared. A deviation between these values is used as the correction value for the reading deviation of the sensor.
摘要翻译：在通过正向驱动用于注射的伺服电机将正向和反向推力施加到注射螺杆上时获得的压力传感器的输出读数之间获得平均值。平均值用作压力传感器的读数偏差的校正值。正向驱动注射伺服电机将推力施加到螺钉上。比较传感器的已知推力和实际读数。这些值之间的偏差用作传感器读数偏差的校正值。

9. 发明授权

US5154935A Injection pressure control apparatus for an electrically-operated injection molding machine 失效
标题翻译：电动注射成型机的注射压力控制装置
公开(公告)号：US5154935A
公开(公告)日：1992-10-13
申请号：US668514
申请日：1991-03-25
申请人： Masao Kamiguchi , Noriaki Neko
发明人： Masao Kamiguchi , Noriaki Neko
IPC分类号： B29C45/50 , B29C45/57 , B29C45/77
CPC分类号： B29C45/77
摘要： An injection/hold pressure control apparatus which permits the production of high-quality molded articles without the need of using an expensive internal mold pressure sensor. When a plurality of points specifying a target injection/hold pressure curve represented as a function of the time period elapsed after the start of injection are manually input in succession, a processor (109) of a numerical control unit (100) calculates a group of target injection/hold pressure data on the basis of the target pressure curve drawn on a screen of a display unit (113), and stores them in a lookup table in a shared memory (102). Upon start of the injection, a comparator (11), connected to a pressure sensor (4) mounted on an injection screw (1) for detecting an actual injection/hold pressure, is connected to the numerical control unit through a first changeover switch (6). The target pressure data is successively read out from the lookup table and delivered to the comparator, and the drive of an injection servomotor (2) is controlled by a torque control section of a servo circuit (200) responsive to the comparator output indicating the deviation between the actual pressure and the target pressure, so that the injection/hold pressure is always controlled to a proper value in a closed-loop, to thereby improve the quality of molded articles.
摘要翻译： PCT No.PCT / JP90 / 00932 Sec。 371日期1991年3月25日 102（e）1991年3月25日PCT提交1990年7月19日PCT公布。出版物WO91 / 01869 日期1991年2月21日。一种注射/保持压力控制装置，其允许生产高质量的模制品而不需要使用昂贵的内部模具压力传感器。当数字控制单元（100）的处理器（109）被连续地手动输入指定作为喷射开始之后经过的时间段的函数的目标喷射/保持压力曲线的多个点时，计算一组基于在显示单元（113）的画面上绘制的目标压力曲线的目标注入/保持压力数据，并将它们存储在共享存储器（102）中的查找表中。在注射开始时，连接到安装在用于检测实际注射/保持压力的注射螺杆（1）上的压力传感器（4）的比较器（11）通过第一转换开关（ 6）。目标压力数据从查找表连续地读出并传送到比较器，并且喷射伺服电动机（2）的驱动由伺服电路（200）的转矩控制部分控制，响应于比较器输出，指示偏差在实际压力和目标压力之间，使得注入/保持压力总是在闭环中被控制到适当的值，从而提高模制品的质量。

10. 发明授权

US5028365A Positioning method for an electrically-operated injection molding machine 失效
标题翻译：电动注塑机的定位方法
公开(公告)号：US5028365A
公开(公告)日：1991-07-02
申请号：US457778
申请日：1990-01-11
申请人： Noriaki Neko , Masao Kamiguchi
发明人： Noriaki Neko , Masao Kamiguchi
IPC分类号： B29C45/50 , B29C45/76 , B29C45/80 , G05B19/23
CPC分类号： B29C45/76 , G05B19/231
摘要： A method for positioning an operating unit of an electrically-operated injection molding machine at a predetermined operating position in an optimum manner, by using widths of positive-side and negative-side regions of an allowable positioning zone which are set independently of one another in accordance with the operating direction of the operating unit and the function to be achieved by the operating unit. Positioning of a screw at an injection-end position is completed when the actual screw position (PA) is equal to or less than the sum of a target injection-end position (PS) and the positive-side region width (W1), which is set to "0", and is equal to or larger than the value obtained by substracting the negative-side region width (W2) from the target position (PS), so that the screw is positioned at the target injection-end position or a screw-moving position which slightly exceeds the target position by a permissible distance, to thereby actually control an amount of shot.

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