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    • 9. 发明申请
    • METHOD FOR LED-MODULE ASSEMBLY
    • LED模块组装方法
    • US20090298376A1
    • 2009-12-03
    • US12473017
    • 2009-05-27
    • Wayne GuillienScot SiebersJoel KapelluschKurt S. Wilcox
    • Wayne GuillienScot SiebersJoel KapelluschKurt S. Wilcox
    • H01J9/00
    • F21V5/04F21V31/005F21W2131/103F21Y2115/10
    • A method for LED-module assembly comprising the steps of providing a base portion with a base inner surface and a cover with a cover inner surface which together define a module interior, the cover having at least one opening therethrough; putting a sealing member into the module interior; positioning an LED lens into the cover opening; aligning an LED emitter and the LED lens within the module interior; sealing the module interior by securing the base portion with respect to the cover. The LED emitter is powered for imaging of the LED module to test light-output characteristics. A specific type of the LED lens is selected and its type and orientation are verified. The step of vacuum testing checks for water-air/tightness of the sealing of LED-module interior. A central database provides assembly and testing parameters to automated tool(s) performing each particular step. Each LED module includes a unique machine-identifiable module-marking with which the data related to each individual LED module is associated and stored in the central database.
    • 一种用于LED模块组件的方法,包括以下步骤:提供具有底部内表面的基部部分和具有盖内表面的盖,所述盖内表面一起限定模块内部,所述盖具有穿过其中的至少一个开口; 将密封构件放入模块内部; 将LED透镜定位在盖开口中; 将LED发射器和LED透镜对准模块内部; 通过相对于盖固定基部来密封模块内部。 LED发射器用于LED模块的成像以测试光输出特性。 选择特定类型的LED透镜,并确认其类型和方向。 真空测试步骤检查LED模块内部密封的水气密封性。 中央数据库为每个特定步骤的自动化工具提供装配和测试参数。 每个LED模块包括独特的机器可识别的模块标记,与每个单独的LED模块相关的数据与之相关联并存储在中央数据库中。
    • 10. 发明授权
    • LED apparatus and method for accurate lens alignment
    • LED设备和准确的镜头对准方法
    • US08348461B2
    • 2013-01-08
    • US12610077
    • 2009-10-30
    • Kurt S. WilcoxWayne GuillienScot SiebersJoel Kapellusch
    • Kurt S. WilcoxWayne GuillienScot SiebersJoel Kapellusch
    • F21V21/00
    • F21V5/007F21S2/005F21S4/28F21V5/04F21V5/08F21V7/0008F21V17/005F21V17/06F21V25/12F21V29/763F21V31/005F21W2131/103F21Y2105/10F21Y2115/10
    • An LED apparatus of the type including (a) a mounting board having an LED-supporting surface with an LED device thereon and (b) a lens member over the LED device establishing a light path therebetween. The inventive LED apparatus includes a lens-aligning member having front and back surfaces and defining an aperture receiving the LED device therethrough such that the LED device protrudes beyond the front surface. The lens member includes a lens portion and a flange thereabout, the flange being attached to the front surface of the lens-aligning member such that the lens portion substantially surrounds the protruding LED device. The lens-aligning member has a first mating feature which is positioned and arranged for mating engagement with a second mating feature of the mounting board, thereby accurately aligning the lens member over the LED device by accurately aligning the lens-alignment member with the mounting board. Other aspects of the invention is a method for LED-apparatus assembly and a method for manufacturing custom high-efficiency LED lensing for LED-array modules.
    • 一种LED装置,包括:(a)具有LED支撑面的安装板,其上具有LED装置,以及(b)在所述LED装置上方的透镜构件,在所述LED装置之间建立光路。 本发明的LED装置包括具有前表面和后表面的透镜对准元件,并且限定了通过其接收LED器件的孔,使得LED器件突出超过前表面。 透镜部件包括透镜部分和其周围的凸缘,凸缘附接到透镜对准部件的前表面,使得透镜部分基本上围绕突出的LED器件。 透镜对准构件具有第一配合特征,其被定位和布置成与安装板的第二配合特征配合接合,从而通过将透镜对准构件与安装板精确对准,从而将透镜构件精确对准在LED装置上 。 本发明的其他方面是一种用于LED装置组装的方法和用于制造用于LED阵列模块的定制高效LED透镜的方法。