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    • 3. 发明申请
    • Crankshaft and method for manufacturing same
    • 曲轴及其制造方法
    • US20060225814A1
    • 2006-10-12
    • US11401450
    • 2006-04-11
    • Koki MizunoHideki MatsudaSeiji KobayashiHisato TakeuchiKatsunori TakadaYutaka Kurebayashi
    • Koki MizunoHideki MatsudaSeiji KobayashiHisato TakeuchiKatsunori TakadaYutaka Kurebayashi
    • C23C8/32
    • C23C8/32C23C8/02
    • A surface of a steel, as a material for a crankshaft, is nitrocarburized. The steel contains, as alloy elements C having a content 0.10 mass % or more 0.30 mass % or less, Si having a content 0.5 mass % or more and 0.3 mass % or less, Mn having a content 0.3 mass % or more and 1.5 mass % or less, Mo having a content 0.8 mass % or more and 2.0 mass % or less, Cr having a content 0.1 mass % or more and 1.0 mass % or less, and V having a content 0.1 mass % or more and 0.5 mass % or less, with a remainder consisting of Fe and inevitable impurities. The contents of the alloy elements fall within ranges: 2.0 mass %≦Mn+Cr+Mo≦3.0 mass %, 2.3 mass %≦C+Mo+5V ≦3.7 mass %, and 2.7 mass %≦2.16 Cr+Mo+2.54V≦4.0 mass %. If a steel sample extracted from a central portion of the nitrocarburized steel free from an influence of the nitrocarburizing treatment is austenitized at 1200° C. for one hour, and cooled to a room temperature so that a cooling rate at which the steel sample passes through a temperature range between 900° C. and 300° C. is 0.5° C./second, then an area percentage of a bainite structure in steel structures is 80% or more and a Vickers hardness measured at a cross section is 260 Hv or more and 330 Hv or less. A surface hardness of a nitrocarburized layer is 650 Hv or more, a formation depth of the nitrocarburized layer is 0.3 mm or more, and a hardness of the central portion is 340 Hv or more. Thereby a crankshaft which is excellent both in the machinability and in fatigue strength, even after nitrocarburizing treatment on the surface, is provided.
    • 作为曲轴的材料的钢的表面被氮碳共渗。 钢含有含量为0.10质量%以上且0.30质量%以下的合金成分C,含有0.5质量%以上且0.3质量%以下的Si,含有0.3质量%以上且1.5质量%的Mn %以下,含量为0.8质量%以上且2.0质量%以下的Mo为0.1质量%以上且1.0质量%以下的Cr,含量为0.1质量%以上至0.5质量%的V以下, 或更少,余量由Fe和不可避免的杂质组成。 合金元素含量在2.0质量%<= Mn + Cr + Mo <= 3.0质量%,2.3质量%<= C + Mo + 5V≤3.3质量%,2.7质量%<= 2.16Cr的范围内 + Mo + 2.54V <= 4.0质量%。 如果不受氮碳共渗处理的影响,从氮碳共渗钢的中央部提取的钢样品在1200℃下奥氏体化1小时,冷却至室温,钢样品通过的冷却速度 在900℃至300℃之间的温度范围为0.5℃/秒,则钢结构中贝氏体组织的面积百分比为80%以上,横截面测得的维氏硬度为260Hv或 多达330 Hv以下。 氮碳共渗层的表面硬度为650Hv以上,氮覆层的形成深度为0.3mm以上,中央部的硬度为340Hv以上。 因此,即使在表面进行氮碳共渗处理之后,也提供了在机械加工性和疲劳强度方面优异的曲轴。
    • 8. 发明授权
    • High strength bolt excellent in delayed fracture resistance and method of production of same
    • 耐久性优异的高强度螺栓及其制造方法
    • US07510614B2
    • 2009-03-31
    • US11490975
    • 2006-07-21
    • Suguru YoshidaToshimi TaruiManabu KubotaHideki MatsudaTadashi OhyaKoki Mizuno
    • Suguru YoshidaToshimi TaruiManabu KubotaHideki MatsudaTadashi OhyaKoki Mizuno
    • C22C28/02C22C38/04C22C38/06C21D8/00
    • B21K1/46B21H3/02C22C38/02C22C38/04C22C38/12F16B35/00
    • The present invention provides a high strength bolt excellent in delayed fracture resistance able to advantageously prevent hydrogen embrittlement as represented by the delayed fracture phenomenon occurring along with an increase in strength and causing a particular problem, and a method of production of the same, containing, by mass %, C: 0.2 to 0.6%, Si: 0.05 to 0.5%, Mn: 0.1 to 2%, Mo: 0.5 to 6%, and Al: 0.005 to 0.5%, having a tensile strength of 1400 MPa or more, and having a compressive residual stress of the surface layer of the thread root of 10 to 90% of the tensile strength. Further, a surface layer part of the thread root from the surface down to at least 50 μm has pre-austenite grains with an aspect ratio of the axial direction and radial direction of 2 or more and that part has a hardness of Hv 460 or more. Further, the method of production comprises using the steel material having the above ingredients to shape the bolt head and shaft, then heat the bolt to 900 to 1100° C., quench it, temper it by a 580° C. or higher temperature, then thread roll it.
    • 本发明提供了一种具有优异的延迟断裂抵抗性的高强度螺栓,其能够有利地防止随着强度的增加而发生的延迟断裂现象所引起的氢脆化,并引起特定问题,及其制造方法, 以下,拉伸强度为1400MPa以上,C:0.2〜0.6%,Si:0.05〜0.5%,Mn:0.1〜2%,Mo:0.5〜6%,Al:0.005〜 并且具有螺纹根表面层的抗拉强度的10〜90%的压缩残余应力。 此外,从表面向下至至少50μm的螺纹根部的表面层部分具有轴向和径向的纵横比为2以上的预奥氏体晶粒,并且该部分的硬度为Hv 460以上 。 此外,生产方法包括使用具有上述成分的钢材来成形螺栓头和轴,然后将螺栓加热至900至1100℃,淬火,回火580℃或更高的温度, 然后卷起它。
    • 9. 发明申请
    • High strength bolt excellent in delayed fracture resistance and method of production of same
    • 耐久性优异的高强度螺栓及其制造方法
    • US20070017610A1
    • 2007-01-25
    • US11490975
    • 2006-07-21
    • Suguru YoshidaToshimi TaruiManabu KubotaHideki MatsudaTadashi OhyaKoki Mizuno
    • Suguru YoshidaToshimi TaruiManabu KubotaHideki MatsudaTadashi OhyaKoki Mizuno
    • C22C38/12
    • B21K1/46B21H3/02C22C38/02C22C38/04C22C38/12F16B35/00
    • The present invention provides a high strength bolt excellent in delayed fracture resistance able to advantageously prevent hydrogen embrittlement as represented by the delayed fracture phenomenon occurring along with an increase in strength and causing a particular problem, and a method of production of the same, containing, by mass %, C: 0.2 to 0.6%, Si: 0.05 to 0.5%, Mn: 0.1 to 2%, Mo: 0.5 to 6%, and Al: 0.005 to 0.5%, having a tensile strength of 1400 MPa or more, and having a compressive residual stress of the surface layer of the thread root of 10 to 90% of the tensile strength. Further, a surface layer part of the thread root from the surface down to at least 50 μm has pre-austenite grains with an aspect ratio of the axial direction and radial direction of 2 or more and that part has a hardness of Hv 460 or more. Further, the method of production comprises using the steel material having the above ingredients to shape the bolt head and shaft, then heat the bolt to 900 to 1100° C., quench it, temper it by a 580° C. or higher temperature, then thread roll it.
    • 本发明提供了一种具有优异的延迟断裂性的高强度螺栓,其能够有利地防止随着强度的增加而发生的延迟断裂现象所引起的氢脆化,并引起特定问题,及其制备方法, 以下,拉伸强度为1400MPa以上,C:0.2〜0.6%,Si:0.05〜0.5%,Mn:0.1〜2%,Mo:0.5〜6%,Al:0.005〜 并且具有螺纹根表面层的抗拉强度的10〜90%的压缩残余应力。 此外,从表面向下至至少50μm的螺纹根部的表面层部分具有轴向和径向的纵横比为2以上的预奥氏体晶粒,并且该部分的硬度为Hv 460以上 。 此外,生产方法包括使用具有上述成分的钢材来成形螺栓头和轴,然后将螺栓加热至900至1100℃,淬火,回火580℃或更高的温度, 然后卷起它。