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    • 9. 发明授权
    • Microporous membrane and manufacturing method
    • 微孔膜及制造方法
    • US08021789B2
    • 2011-09-20
    • US11864214
    • 2007-09-28
    • Kotaro TakitaShintaro Kikuchi
    • Kotaro TakitaShintaro Kikuchi
    • H01M2/16
    • B29C55/005B01D67/0027B01D69/02B01D71/26B01D71/76B01D2323/02B01D2323/30B01D2323/34B01D2323/38B01D2325/022B01D2325/22B01D2325/24B29K2023/06B29K2105/04H01M2/162H01M2/1653
    • A microporous membrane having a structure in which its pore size distribution curve obtained by mercury intrusion porosimetry has at least two peaks, which is produced by extruding a combination of a diluent or solvent and a polyolefin resin composition comprising (a) from about 74 to about 99% of a first polyethylene resin having a weight average molecular weight of from about 2.5×105 to about 5×105 and a molecular weight distribution of from about 5 to about 100, (b) from about 1 to about 5% of a second polyethylene resin having a weight average molecular weight of from about 5×105 to about 1×106 and a molecular weight distribution of from about 5 to about 100, and (c) from 0 to about 25% of a polypropylene resin having a weight average molecular weight of from about 3×105 to about 1.5×106, a molecular weight distribution of from about 1 to about 100, and a heat of fusion of 80 J/g or higher, percentages based on the mass of the polyolefin composition; cooling the extrudate to form a high polyolefin content cooled extrudate; stretching the cooled extrudate in at least one direction at a high stretching temperature to form a stretched sheet; removing at least a portion of the diluent or solvent from the stretched sheet to form a membrane; stretching the membrane to a high magnification in at least one direction to form a stretched membrane; and heat-setting the stretched membrane to form the microporous membrane.
    • 具有通过水银侵入孔隙率法获得的孔径分布曲线的结构的微孔膜具有通过挤出稀释剂或溶剂的组合和聚烯烃树脂组合物制成的至少两个峰,所述聚烯烃树脂组合物包含(a)约74至约 99%的重均分子量为约2.5×10 5至约5×10 5,分子量分布为约5至约100的第一聚乙烯树脂,(b)约1至约5%的第二聚乙烯树脂 重均分子量为约5×10 5至约1×10 6,分子量分布为约5至约100的聚乙烯树脂和(c)0至约25重量%的聚丙烯树脂 分子量为约3×10 5至约1.5×10 6,分子量分布为约1至约100,熔融热为80J / g或更高,基于聚烯烃组合物的质量百分比; 冷却挤出物以形成高聚烯烃含量冷却的挤出物; 在高拉伸温度下以至少一个方向拉伸冷却的挤出物以形成拉伸片材; 从拉伸的片材中除去至少一部分稀释剂或溶剂以形成膜; 在至少一个方向上将膜拉伸至高放大倍数以形成拉伸膜; 并将拉伸的膜热定型以形成微孔膜。