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1. 发明授权

US6143193A Rare earth bonded magnet, rare earth magnetic composition, and method for manufacturing rare earth bonded magnet 失效
标题翻译：稀土粘结磁铁，稀土磁性组合物，稀土类粘结磁铁制造方法
公开(公告)号：US6143193A
公开(公告)日：2000-11-07
申请号：US744014
申请日：1996-11-05
申请人： Koji Akioka , Hayato Shirai , Ken Ikuma , Mitsuru Takei , Yoshiki Nakamura
发明人： Koji Akioka , Hayato Shirai , Ken Ikuma , Mitsuru Takei , Yoshiki Nakamura
IPC分类号： H01F1/055 , H01F1/057 , H01F1/059 , B22F3/00
CPC分类号： H01F1/0578 , H01F1/0558 , H01F1/059
摘要： A rare earth bonded magnet comprising a rare earth magnet powder bonded with a binder resin is manufactured by extrusion or injection molding. A rare earth bonded magnet manufactured by extrusion molding has a rare earth magnet powder content of 78.1 to 83.0 percent by volume. A rare earth bonded magnet manufactured by injection molding has a rare earth magnet powder content of 68.0 to 76.0 percent by volume. Preferably, the rare earth metal powder is at least one of Sm--Co alloys, R--Fe--B alloys wherein R is at least one of rare earth elements including Y, and Sm--Fe--N alloys. Preferably, the thermoplastic resin include polyamide, liquid crystal polymer, and Polyphenylene sulfide. Preferably, the rare earth bonded metal has a void ratio of 2 percent by volume or less. A rare earth bonded magnet is manufactured by kneading a rare earth magnetic composition comprising a rare earth magnet powder and a thermoplastic resin, and by extruding or injecting the mixture after kneading. A rare earth magnetic composition used for extrusion molding contains a rare earth metal powder of 77.6 to 82.5 percent by volume, and a rare earth magnetic composition used for injection molding contains a rare earth metal powder of 67.6 to 75.5 percent by volume. Preferably, such rare earth magnetic compositions further comprise an antioxidant, such as a chelating agent. Thus, a rare earth bonded magnet showing excellent moldability and magnetic properties and high mechanical strength at a minimum binding resin can be obtained.
摘要翻译：包括用粘合剂树脂粘合的稀土磁体粉末的稀土粘结磁体通过挤出或注射成型制造。通过挤出成型制造的稀土类粘结磁体的稀土类磁体粉末的含量为78.1〜83.0体积％。通过注射成型制造的稀土类粘结磁体的稀土类磁体粉末含量为68.0〜76.0体积％。优选地，稀土金属粉末是Sm-Co合金，R-Fe-B合金中的至少一种，其中R是包括Y的稀土元素和Sm-Fe-N合金中的至少一种。优选地，热塑性树脂包括聚酰胺，液晶聚合物和聚苯硫醚。优选稀土键合金属的空隙率为2体积％以下。通过将包含稀土类磁铁粉末和热塑性树脂的稀土类磁性组合物进行混炼，捏合后将混合物挤出或注入，制造稀土类粘结磁铁。用于挤出成型的稀土类磁性组合物含有77.6〜82.5体积％的稀土类金属粉末，注射成型用的稀土类磁性组合物含有67.6〜75.5体积％的稀土类金属粉末。优选地，这种稀土磁性组合物还包含抗氧化剂，例如螯合剂。因此，可以获得在最小粘合树脂下显示优异的成型性和磁性能以及高机械强度的稀土粘结磁体。

2. 发明授权

US06387293B1 Composition for rare earth bonded magnet use, rare earth bonded magnet and method for manufacturing rare earth bonded magnet 有权
标题翻译：稀土粘结磁铁用组合物，稀土粘结磁铁及稀土类粘结磁铁制造方法
公开(公告)号：US06387293B1
公开(公告)日：2002-05-14
申请号：US09508905
申请日：2000-03-16
申请人： Koji Akioka , Yoshiki Nakamura , Ken Ikuma
发明人： Koji Akioka , Yoshiki Nakamura , Ken Ikuma
IPC分类号： H01F108
CPC分类号： H01F1/0558 , H01F1/0578
摘要： A composition for a rare earth bonded magnet, the rare earth bonded magnet and the method for manufacturing the rare earth bonded magnet are provided that produce little decline in mechanical strength caused by the addition of a lubricant and have excellent molding properties. The rare earth bonded magnet of the present invention is manufactured from the composition for the magnet that contains rare earth magnetic powder, binding resin containing thermoplastic resin, and fluorine-based resin powder, by compaction molding, extrusion molding or injection molding. The fluorine-based resin powder has the properties of improving mainly lubrication between a molding and a metallic mold. The content of the fluorine-based resin powder in the composition for the rare earth bonded magnet is preferably less than 20 vol % relative to the thermoplastic resin, and the particle diameter of the fluorine-based resin powder is preferably 2-30 &mgr;m.
摘要翻译：提供稀土类粘结磁体用组合物，稀土类粘结磁体及稀土类粘结磁体的制造方法，其通过添加润滑剂而产生的机械强度几乎不下降，成型性优异。本发明的稀土类粘结磁体是通过压缩成型，挤出成形，注射成型等方式由含有稀土类磁性粉末，含有热塑性树脂的粘合树脂和氟系树脂粉末的磁体用组合物制成的。氟类树脂粉末具有主要改善模制品和金属模具之间的润滑性的特性。稀土类粘结磁铁用组合物中的氟系树脂粉末的含量相对于热塑性树脂优选为20体积％以下，氟系树脂粉末的粒径优选为2-30μm。

3. 发明授权

US07608376B2 Method of manufacturing liquid developer, liquid developer, and image forming apparatus 失效
标题翻译：制造液体显影剂，液体显影剂和图像形成装置的方法
公开(公告)号：US07608376B2
公开(公告)日：2009-10-27
申请号：US11677964
申请日：2007-02-22
申请人： Satoru Miura , Hiroshi Kaiho , Takashi Teshima , Koji Akioka , Ken Ikuma
发明人： Satoru Miura , Hiroshi Kaiho , Takashi Teshima , Koji Akioka , Ken Ikuma
IPC分类号： G03G9/12
CPC分类号： G03G9/125 , G03G9/12
摘要： A method of manufacturing a liquid developer includes associating fine particles mainly containing a resin material so as to obtain associated particles, and disintegrating the associated particles in an insulation liquid so as to obtain toner particles.
摘要翻译：制造液体显影剂的方法包括使主要含有树脂材料的细小颗粒缔合以获得相关的颗粒，并将相关颗粒分解成绝缘液体以获得调色剂颗粒。

4. 发明授权

US07595140B2 Liquid developer and image forming apparatus 失效
标题翻译：液体显影剂和图像形成装置
公开(公告)号：US07595140B2
公开(公告)日：2009-09-29
申请号：US11677991
申请日：2007-02-22
申请人： Koji Akioka , Ken Ikuma
发明人： Koji Akioka , Ken Ikuma
IPC分类号： G03G9/125
CPC分类号： G03G9/125 , G03G9/135
摘要： A liquid developer includes toner particles formed of a resin material and a coloring agent, and an insulation liquid in which the toner particles are dispersed, the insulation liquid containing ester-exchange oil obtained by an ester-exchange reaction of soybean oil and at least one of semidrying oil and nondrying oil. It is preferred that the insulation liquid further contains fatty acid monoester. Further, it is preferred that the amount of the fatty acid monoester contained in the insulation liquid is in the range of 5 to 50 wt %.
摘要翻译：液体显影剂包括由树脂材料和着色剂形成的调色剂颗粒和分散有调色剂颗粒的绝缘液体，含有通过大豆油的酯交换反应获得的酯交换油的绝缘液体和至少一种半干油和非油煎油。优选绝缘液体还含有脂肪酸单酯。此外，绝缘液中所含的脂肪酸单酯的量优选为5〜50重量％。

5. 发明授权

US07247414B2 Method for producing resin particles and toner using the resin particles 失效
标题翻译：使用树脂粒子制造树脂粒子和调色剂的方法
公开(公告)号：US07247414B2
公开(公告)日：2007-07-24
申请号：US11010723
申请日：2004-12-13
申请人： Satoru Miura , Koji Akioka , Ken Ikuma
发明人： Satoru Miura , Koji Akioka , Ken Ikuma
IPC分类号： G03G9/087
CPC分类号： C08J3/12 , C08J3/16 , C08J2375/12 , G03G9/0804 , G03G9/0815 , G03G9/0819 , G03G9/0827
摘要： A method for producing resin particles mainly made of a resin material using a dispersion liquid in which a dispersoid containing the resin material is finely dispersed in a dispersion medium, the method comprising a dispersion medium removing step which comprises ejecting the dispersion liquid from a head portion in the form of droplets into a solidifying portion, conveying the droplets in the solidifying portion to remove the dispersion medium, and obtaining agglomerates each of which is composed of two ore more fine particles derived from the dispersoid, and a bonding step for welding and bonding the fine particles which constitute each of the agglomerates, thereby obtaining resin particles. The resin particles can be used for manufacturing a toner.
摘要翻译：一种主要由树脂材料制成的树脂颗粒的方法，所述树脂颗粒使用其中含有树脂材料的分散质细分散在分散介质中的分散液，所述方法包括分散介质去除步骤，该步骤包括从头部分以液滴的形式进入固化部分，输送凝固部分中的液滴以除去分散介质，并获得每个由分散质衍生的两个以上的细颗粒组成的附聚物，以及用于焊接和粘合的粘合步骤构成每个附聚物的细颗粒，从而获得树脂颗粒。树脂颗粒可用于制造调色剂。

6. 发明申请

US20050154088A1 Method for producing resin particles and toner using the resin particles 失效
标题翻译：使用树脂粒子制造树脂粒子和调色剂的方法
公开(公告)号：US20050154088A1
公开(公告)日：2005-07-14
申请号：US11010723
申请日：2004-12-13
申请人： Satoru Miura , Koji Akioka , Ken Ikuma
发明人： Satoru Miura , Koji Akioka , Ken Ikuma
IPC分类号： C08J3/12 , C08K7/16 , G03G9/08
CPC分类号： C08J3/12 , C08J3/16 , C08J2375/12 , G03G9/0804 , G03G9/0815 , G03G9/0819 , G03G9/0827
摘要： A method for producing resin particles mainly made of a resin material using a dispersion liquid in which a dispersoid containing the resin material is finely dispersed in a dispersion medium, the method comprising a dispersion medium removing step which comprises ejecting the dispersion liquid from a head portion in the form of droplets into a solidifying portion, conveying the droplets in the solidifying portion to remove the dispersion medium, and obtaining agglomerates each of which is composed of two ore more fine particles derived from the dispersoid, and a bonding step for welding and bonding the fine particles which constitute each of the agglomerates, thereby obtaining resin particles. The resin particles can be used for manufacturing a toner.
摘要翻译：一种主要由树脂材料制成的树脂颗粒的方法，所述树脂颗粒使用其中含有树脂材料的分散质细分散在分散介质中的分散液，所述方法包括分散介质去除步骤，该步骤包括从头部分以液滴的形式进入固化部分，输送凝固部分中的液滴以除去分散介质，并获得每个由分散质衍生的两个以上的细颗粒组成的附聚物，以及用于焊接和粘合的粘合步骤构成每个附聚物的细颗粒，从而获得树脂颗粒。树脂颗粒可用于制造调色剂。

7. 发明授权

US07932009B2 Liquid developer and image forming apparatus 失效
标题翻译：液体显影剂和图像形成装置
公开(公告)号：US07932009B2
公开(公告)日：2011-04-26
申请号：US11679055
申请日：2007-02-26
申请人： Koji Akioka , Ken Ikuma
发明人： Koji Akioka , Ken Ikuma
IPC分类号： G03G9/00
CPC分类号： G03G9/125 , G03G9/1355
摘要： A liquid developer includes toner particles formed of a resin material and a coloring agent, and an insulation liquid in which the toner particles are dispersed, the insulation liquid containing ester-exchange oil obtained by an ester-exchange reaction of linseed oil and at least one of semidrying oil and nondrying oil. It is preferred that the insulation liquid further contains fatty acid monoester. Further, it is preferred that the amount of the fatty acid monoester contained in the insulation liquid is in the range of 5 to 50 wt %.
摘要翻译：液体显影剂包括由树脂材料和着色剂形成的调色剂颗粒和分散有调色剂颗粒的绝缘液体，含有通过亚麻籽油的酯交换反应获得的酯交换油的绝缘液体和至少一种半干油和非油煎油。优选绝缘液体还含有脂肪酸单酯。此外，绝缘液中所含的脂肪酸单酯的量优选为5〜50重量％。

8. 发明授权

US06500374B1 Method of manufacturing bonded magnets of rare earth metal, and bonded magnet of rare earth metal 有权
标题翻译：制造稀土金属的粘结磁体和稀土金属的粘结磁体的方法
公开(公告)号：US06500374B1
公开(公告)日：2002-12-31
申请号：US09043896
申请日：1999-02-26
申请人： Koji Akioka , Hayato Shirai , Ken Ikuma
发明人： Koji Akioka , Hayato Shirai , Ken Ikuma
IPC分类号： B29C736
CPC分类号： B22F3/227 , B22F3/20 , B22F2998/00 , C22C1/0441 , H01F1/0558 , H01F1/0578 , H01F1/059 , H01F41/0253 , H01F41/0266 , Y10S264/58 , Y10S428/90 , Y10T428/1355 , B22F3/22 , C22C32/0094
摘要： The present invention provides a method for manufacturing a rare-earth bonded magnet as follows: A compound 10, prepared by pelletizing a kneaded mixture of a rare-earth-bonded-magnet composition containing a rare-earth magnet powder, a binder resin and an antioxidant, is stored in a hopper 91, and fed into a cylinder 3 through a feeding pipe 92. Meanwhile, piston 81 is extended by driving an oil-hydraulic cylinder 8, and moved downward to compact the compound 10 fed into the cylinder 3 while gradually transferring the compound downward inside the cylinder 3. The cylinder 3 and a heating portion 41 are heated by heaters 5, the compound 10 passing therethrough is heated to become a melted material 11, and the melted material 11 is continuously extruded out from a die 4 in the downward-vertical direction, and is then cooled and solidified when passing through a tip portion 43, thus obtaining a molded body 12 of a rare-earth-bonded-magnet.
摘要翻译：本发明提供一种稀土类粘结磁体的制造方法，其特征在于，将稀土类磁铁粉末，粘结剂树脂和粘结剂树脂的稀土类粘结磁体组合物的混炼物造粒，抗氧化剂被储存在料斗91中，并且通过供给管92被供给到气缸3中。同时，通过驱动油压缸8延伸活塞81并向下移动以压缩供给到气缸3中的化合物10，同时将气缸3和加热部分41逐渐地向气缸3内方向转移。加热器5加热气缸3和加热部分41，将通过的化合物10加热成熔融材料11，并将熔融的材料11从模具 4，然后在通过尖端部43时冷却固化，得到稀土类粘结磁体的成型体12。

9. 发明授权

US5888416A Rare-earth bonded magnet composition, rare-earth bonded magnet and process for producing said rare-earth bonded magnet 失效
标题翻译：稀土粘结磁体组合物，稀土粘结磁体及其制造方法
公开(公告)号：US5888416A
公开(公告)日：1999-03-30
申请号：US331670
申请日：1995-02-13
申请人： Ken Ikuma , Toshiyuki Ishibashi , Koji Akioka
发明人： Ken Ikuma , Toshiyuki Ishibashi , Koji Akioka
IPC分类号： B22F1/00 , H01F1/053 , H01F1/055 , H01F1/057 , H01F1/08 , H01F41/02
CPC分类号： B22F1/0059 , H01F1/0533 , H01F1/0558 , H01F1/0578 , H01F1/083 , H01F41/0253 , H01F41/0266 , Y10S264/61 , Y10T29/49075
摘要： The addition of a chelating agent or a chelating agent and an antioxidant in combination to a rare-earth bonded magnet composition and a rare-earth bonded magnet comprising a rare-earth magnetic powder and a resin component can provide improved moldability and magnets having high performance and high corrosion resistance. Further, the regulation of property values of the magnet composition enables the occurrence of troubles to be avoided during molding, resulting in improved productivity. Furthermore, the use of at least two resins as a resin component in an extruding composition contributes to improvement in moldability and consequently increase in throughput. Furthermore, the use of extrusion, involving setting by cooling, and not compression molding in the production of magnets can provide high-density, high-performance magnets.
摘要翻译： PCT No.PCT / JP93 / 00611 Sec。 371日期1995年2月13日 102（e）日期1995年2月13日PCT提交1993年5月11日PCT公布。公开号WO93 / 23858 日期：1993年11月25日将螯合剂或螯合剂和抗氧化剂组合添加到稀土类粘结磁体组合物和包含稀土类磁性粉末和树脂组分的稀土类粘结磁体中可以提供改善的成型性和具有高性能和高耐腐蚀性的磁体。此外，磁体组合物的特性值的调整能够在成型时避免发生故障，从而提高生产率。此外，在挤出组合物中使用至少两种树脂作为树脂组分有助于改善成型性，从而提高生产量。此外，使用挤出技术，包括通过冷却进行设置，而不是在制造磁体时进行压缩成型，可以提供高密度，高性能的磁体。

10. 发明申请

US20060142425A1 Method for producing resin particles and resin particles produced by the method 有权
标题翻译：通过该方法制造树脂颗粒和树脂颗粒的方法
公开(公告)号：US20060142425A1
公开(公告)日：2006-06-29
申请号：US11288993
申请日：2005-11-28
申请人： Koji Akioka , Toshiaki Yamagami , Hiroshi Kaiho , Ken Ikuma
发明人： Koji Akioka , Toshiaki Yamagami , Hiroshi Kaiho , Ken Ikuma
IPC分类号： C08K7/16 , B60C1/00
CPC分类号： C08J3/16 , C08J3/122 , C08J3/124 , C08K3/22 , C08K3/36 , C09D5/031 , C09D5/033 , C09D7/61 , C09D7/67 , C09D7/68 , C09D7/69 , G03G9/0804 , G03G9/0819 , G03G9/0821 , G03G9/0827 , Y10T428/2982 , Y10T428/2991
摘要： A method for producing resin particles using a dispersion liquid in which a dispersoid mainly made of a resin material is finely dispersed in a dispersion medium, the method comprising a dispersion liquid ejecting step for ejecting the dispersion liquid in the form of droplets and a dispersion medium removing step for removing the dispersion medium from the dispersion liquid in the form of droplets, wherein a granulation prevention agent for preventing or suppressing fine particles derived from the dispersoid from being agglomerated and then granulated is applied to the dispersion liquid.
摘要翻译：使用其中主要由树脂材料制成的分散质细分散在分散介质中的分散液制备树脂颗粒的方法，该方法包括分散液体喷射步骤，用于以液滴的形式喷射分散液和分散介质从分散液中以液滴的形式除去分散介质的除去步骤，其中将用于防止或抑制衍生自分散质的细颗粒聚集然后造粒的防颗粒物施加到分散液。

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