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1. 发明申请

US20130033348A1 Surface-Mount Inductor and Method of Producing the Same 审中-公开
标题翻译：表面贴装电感及其制作方法
公开(公告)号：US20130033348A1
公开(公告)日：2013-02-07
申请号：US13591045
申请日：2012-08-21
申请人： Koichi SAITO , Chitoshi Sakai
发明人： Koichi SAITO , Chitoshi Sakai
IPC分类号： H01F27/29 , B29C39/10 , H01F27/02
CPC分类号： H01F41/005 , H01F27/292 , H01F27/327 , H01F41/127 , H01F2017/048 , Y10T29/4902 , Y10T29/49069 , Y10T29/4913 , Y10T29/49146
摘要： A method of producing a surface-mount inductor by encapsulating a coil with an encapsulation material containing a resin and a filler using a mold die assembly is provided. A tablet is prepared by preforming the encapsulation material into a shape having a flat plate-shaped portion and a pillar-shaped convex portion on a peripheral thereof A coil is a wound conductive wire having a cross-section of rectangular-shape. The coil is placed on the tablet to allow both ends of the coil to extend along an outer side surface of the pillar-shaped convex portion of the tablet. The coil and the encapsulation material are integrated together while clamping the both ends of the coil between an inner wall surface of the mold die assembly and the outer side surface of the pillar-shaped convex portion of the tablet, to form a molded body.
摘要翻译：提供了一种通过使用模具组件将包含树脂和填料的封装材料封装在一起的线圈来制造表面安装电感器的方法。通过将封装材料预成型为具有平板状部分和其周边上的柱状凸部的形状来制备片剂。线圈是具有矩形截面的缠绕导线。线圈被放置在片剂上以允许线圈的两端沿着片剂的柱状凸部的外侧表面延伸。线圈和封装材料在将模具的内壁表面与片剂的柱状凸部的外侧表面夹紧在一起的同时将线圈的两端夹紧在一起，以形成模制体。

2. 发明申请

US20100259353A1 Surface-Mount Inductor and Method of Producing the Same 有权
标题翻译：表面贴装电感及其制作方法
公开(公告)号：US20100259353A1
公开(公告)日：2010-10-14
申请号：US12757644
申请日：2010-04-09
申请人： Koichi SAITO , Chitoshi Sakai
发明人： Koichi SAITO , Chitoshi Sakai
IPC分类号： H01F27/30 , B29C39/10
CPC分类号： H01F41/005 , H01F27/292 , H01F27/327 , H01F41/127 , H01F2017/048 , Y10T29/4902 , Y10T29/49069 , Y10T29/4913 , Y10T29/49146
摘要： A method of producing a surface-mount inductor by encapsulating a coil with an encapsulation material containing a resin and a filler using a mold die assembly is provided. In the method, a tablet and a coil are used. The tablet is prepared by preforming the encapsulation material into a shape having a flat plate-shaped portion and a pillar-shaped convex portion on a peripheral thereof. The coil is a wound conductive wire having a cross-section of rectangular-shape. The coil is placed on the tablet to allow both ends of the coil to extend along an outer side surface of the pillar-shaped convex portion of the tablet. The coil and the encapsulation material are integrated together while clamping the both ends of the coil between an inner wall surface of the mold die assembly and the outer side surface of the pillar-shaped convex portion of the tablet, to form a molded body. External electrodes are formed on a surface of or around an outer periphery of the molded body in such a manner that the external electrodes are electrically connected to the both ends of the coil at least a portion of which is exposed to the surface of the molded body.
摘要翻译：提供了一种通过使用模具组件将包含树脂和填料的封装材料封装在一起的线圈来制造表面安装电感器的方法。在该方法中，使用片剂和线圈。通过将封装材料预成型为在其周边具有平板状部分和柱状凸部的形状来制备片剂。线圈是具有矩形截面的缠绕导电线。线圈被放置在片剂上以允许线圈的两端沿着片剂的柱状凸部的外侧表面延伸。线圈和封装材料在将模具的内壁表面与片剂的柱状凸部的外侧表面夹紧在一起的同时将线圈的两端夹紧在一起，以形成模制体。外部电极形成在成型体的外周的表面上或外周电极上，使得外部电极电连接到线圈的两端，其至少一部分暴露于成型体的表面。

3. 发明授权

US08695209B2 Method of producing a surface-mount inductor 有权
标题翻译：制造表面贴装电感的方法
公开(公告)号：US08695209B2
公开(公告)日：2014-04-15
申请号：US12757644
申请日：2010-04-09
申请人： Koichi Saito , Chitoshi Sakai
发明人： Koichi Saito , Chitoshi Sakai
IPC分类号： H01F7/06
CPC分类号： H01F41/005 , H01F27/292 , H01F27/327 , H01F41/127 , H01F2017/048 , Y10T29/4902 , Y10T29/49069 , Y10T29/4913 , Y10T29/49146
摘要： A method of producing a surface-mount inductor by encapsulating a coil with an encapsulation material containing a resin and a filler using a mold die assembly is provided. In the method, a tablet and a coil are used. The tablet is prepared by preforming the encapsulation material into a shape having a flat plate-shaped portion and a pillar-shaped convex portion on a peripheral thereof. The coil is a wound conductive wire having a cross-section of rectangular-shape. The coil is placed on the tablet to allow both ends of the coil to extend along an outer side surface of the pillar-shaped convex portion of the tablet. The coil and the encapsulation material are integrated together while clamping the both ends of the coil between an inner wall surface of the mold die assembly and the outer side surface of the pillar-shaped convex portion of the tablet, to form a molded body. External electrodes are formed on a surface of or around an outer periphery of the molded body in such a manner that the external electrodes are electrically connected to the both ends of the coil at least a portion of which is exposed to the surface of the molded body.
摘要翻译：提供了一种通过使用模具组件将包含树脂和填料的封装材料封装在一起的线圈来制造表面安装电感器的方法。在该方法中，使用片剂和线圈。通过将封装材料预成型为在其周边具有平板状部分和柱状凸部的形状来制备片剂。线圈是具有矩形截面的缠绕导电线。线圈被放置在片剂上以允许线圈的两端沿着片剂的柱状凸部的外侧表面延伸。线圈和封装材料在将模具的内壁表面与片剂的柱状凸部的外侧表面夹紧在一起的同时将线圈的两端夹紧在一起，以形成模制体。外部电极形成在成型体的外周的表面上或外周电极上，使得外部电极电连接到线圈的两端，其至少一部分暴露于成型体的表面。

4. 发明申请

US20130307655A1 Surface Mount Inductor and Method for Producing Surface Mount Inductor 审中-公开
标题翻译：表面贴装电感器和表面贴装电感器的制造方法
公开(公告)号：US20130307655A1
公开(公告)日：2013-11-21
申请号：US13982990
申请日：2012-01-30
申请人： Koichi Saito , Chitoshi Sakai
发明人： Koichi Saito , Chitoshi Sakai
IPC分类号： H01F27/02 , H01F41/00
CPC分类号： H01F27/022 , H01F17/043 , H01F27/2847 , H01F27/292 , H01F41/005 , H01F2017/048 , Y10T29/49071
摘要： A surface-mount inductor according to this invention comprises a coil formed by winding a rectangular conductive wire in an outward spiral pattern (so that opposite ends of the conductive wire become outermost periphery), a core made primarily of magnetic powders and binder, and an external electrode formed on one surface of the core. Further, the surface-mount inductor is characterized by encapsulating the coil in the core so that winding axis of the coil is parallel to the surface of the core on which the external electrode is formed.
摘要翻译：根据本发明的表面贴装电感器包括线圈，其以向外的螺旋图案缠绕矩形导线（使得导线的相对端成为最外周），主要由磁粉和粘结剂制成的芯，以及形成在芯的一个表面上的外部电极。此外，表面安装电感器的特征在于将线圈封装在芯中，使得线圈的绕组轴线平行于形成有外部电极的芯的表面。

5. 发明申请

US20140062638A1 SURFACE-MOUNT INDUCTOR AND PRODUCTION METHOD THEREOF 有权
标题翻译：表面电感器及其生产方法
公开(公告)号：US20140062638A1
公开(公告)日：2014-03-06
申请号：US14015477
申请日：2013-08-30
申请人： Kunio SASAMORI , Masaaki Totsuka , Chitoshi Sakai , Naoto Takahashi , Hiroyasu Mori
发明人： Kunio SASAMORI , Masaaki Totsuka , Chitoshi Sakai , Naoto Takahashi , Hiroyasu Mori
IPC分类号： H01F27/29 , H01F41/06
CPC分类号： H01F41/064 , H01F27/2847 , H01F27/292 , H01F2017/048 , Y10T29/49071
摘要： [Technical Problem]This invention provides a surface-mount inductor that is capable of positioning a coil in a predetermined position in a mold, thereby to position the coil in a predetermined position of a core and to prevent led-out ends from being buried in the core.[Solution to the Problem]A surface-mount inductor of the present invention comprises: a coil formed by winding a winding wire; and a core containing a magnetic powder and including the coil therein. The coil has opposite led-out ends, each of which is exposed on respective ones of opposed side surfaces of the core. Each of the led-out ends of the coil is connected to an external electrode formed on the core.
摘要翻译：技术问题本发明提供一种表面贴装电感器，其能够将线圈定位在模具中的预定位置，从而将线圈定位在芯的预定位置，并防止引出端被埋入核心。解决问题的方案本发明的表面贴装电感器包括：绕组线形成的线圈; 以及包含磁性粉末并且在其中包括线圈的芯。线圈具有相对的引出端，每个引出端暴露在芯的相对的相对侧表面上。线圈的每个引出端连接到形成在芯上的外部电极。

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