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1. 发明申请

US20120003452A1 SURFACE-COATED CUTTING TOOL 有权
标题翻译：表面涂层切割工具
公开(公告)号：US20120003452A1
公开(公告)日：2012-01-05
申请号：US13256867
申请日：2010-03-18
申请人： Kohei Tomita , Makoto Igarashi , Akira Osada , Eiji Nakamura
发明人： Kohei Tomita , Makoto Igarashi , Akira Osada , Eiji Nakamura
IPC分类号： B23B27/14
CPC分类号： C23C16/403 , C23C16/0272 , C23C16/30 , C23C16/32 , C23C16/34 , C23C16/36 , C23C16/40 , C23C28/042 , C23C28/044 , C23C30/005 , Y10T428/24975 , Y10T428/265
摘要： A surface-coated cutting tool includes a tool substrate made of tungsten carbide-based cemented carbide or titanium carbonitride-based cermet; and a hard coating layer formed by vapor-depositing in order, a lower layer (a), an intermediate layer (b), and an upper layer (c) on the tool substrate. The lower layer (a) is a Ti layer composed of one or more of a titanium carbide layer, a titanium nitride layer, a titanium carbonitride layer, a titanium carboxide layer, and a titanium oxycarbonitride layer, and having a thickness of 3 to 20 μm. The intermediate layer (b) is an aluminum oxide layer having a thickness of 1 to 5 μm, and having an α-type crystal structure in a chemically vapor-deposited state. The upper layer (c) is an aluminum oxide layer having a thickness of 2 to 15 μm, and containing one or more elements of Ti, Y, Zr, Cr, and B.
摘要翻译：表面涂层切削工具包括由碳化钨基硬质合金或碳氮化钛基金属陶瓷制成的工具基板; 以及在工具基板上依次气相沉积形成的硬质涂层，下层（a），中间层（b）和上层（c）。下层（a）是由碳化钛层，氮化钛层，碳氮化钛层，钛羧化物层和碳氮氧化钛层中的一种以上构成的Ti层，其厚度为3〜20 μm。中间层（b）是厚度为1〜5μm，具有化学气相沉积状态的α型晶体结构的氧化铝层。上层（c）是厚度为2〜15μm的氧化铝层，含有Ti，Y，Zr，Cr，B的一种以上的元素。

2. 发明授权

US08828527B2 Surface-coated cutting tool 有权
标题翻译：表面切割工具
公开(公告)号：US08828527B2
公开(公告)日：2014-09-09
申请号：US13256867
申请日：2010-03-18
申请人： Kohei Tomita , Makoto Igarashi , Akira Osada , Eiji Nakamura
发明人： Kohei Tomita , Makoto Igarashi , Akira Osada , Eiji Nakamura
IPC分类号： B23B27/14 , C23C28/04 , C23C16/02 , C23C16/40 , C23C16/32 , C23C30/00 , C23C16/36 , C23C16/34 , C23C16/30
CPC分类号： C23C16/403 , C23C16/0272 , C23C16/30 , C23C16/32 , C23C16/34 , C23C16/36 , C23C16/40 , C23C28/042 , C23C28/044 , C23C30/005 , Y10T428/24975 , Y10T428/265
摘要： A surface-coated cutting tool includes a tool substrate made of tungsten carbide-based cemented carbide or titanium carbonitride-based cermet; and a hard coating layer formed by vapor-depositing in order, a lower layer (a), an intermediate layer (b), and an upper layer (c) on the tool substrate. The lower layer (a) is a Ti layer composed of one or more of a titanium carbide layer, a titanium nitride layer, a titanium carbonitride layer, a titanium carboxide layer, and a titanium oxycarbonitride layer, and having a thickness of 3 to 20 μm. The intermediate layer (b) is an aluminum oxide layer having a thickness of 1 to 5 μm, and having an α-type crystal structure in a chemically vapor-deposited state. The upper layer (c) is an aluminum oxide layer having a thickness of 2 to 15 μm, and containing one or more elements of Ti, Y, Zr, Cr, and B.
摘要翻译：表面涂层切削工具包括由碳化钨基硬质合金或碳氮化钛基金属陶瓷制成的工具基板; 以及在工具基板上依次气相沉积形成的硬质涂层，下层（a），中间层（b）和上层（c）。下层（a）是由碳化钛层，氮化钛层，碳氮化钛层，钛羧化物层和碳氮氧化钛层中的一种以上构成的Ti层，其厚度为3〜20 μm。中间层（b）是厚度为1〜5μm，具有化学气相沉积状态的α型晶体结构的氧化铝层。上层（c）是厚度为2〜15μm的氧化铝层，含有Ti，Y，Zr，Cr，B的一种以上的元素。

3. 发明申请

US20120269589A1 SURFACE COATED CUTTING TOOL WITH EXCELLENT CHIPPING RESISTANCE 有权
标题翻译：表面涂层切割工具，具有优异的抗电弧性能
公开(公告)号：US20120269589A1
公开(公告)日：2012-10-25
申请号：US13504243
申请日：2010-11-01
申请人： Makoto Igarashi , Kohei Tomita , Eiji Nakamura , Akira Osada
发明人： Makoto Igarashi , Kohei Tomita , Eiji Nakamura , Akira Osada
IPC分类号： B32B18/00 , B32B15/04 , B32B7/02 , B23B27/14
CPC分类号： C23C16/0272 , C23C16/029 , C23C16/32 , C23C16/34 , C23C16/36 , C23C16/403 , C23C28/044 , C23C28/048 , C23C30/005 , Y10T407/27 , Y10T428/24975 , Y10T428/31678
摘要： Provided is a surface coated cutting tool in which a hard coating layer exhibits excellent chipping resistance in high-speed intermittent cutting processes. In the surface coated cutting tool having the hard coating layer including a lower layer (Ti compound layer) and an upper layer (Al2O3 layer) formed by vapor-deposition on the surface of the cutting tool body constituted by a WC-based cemented carbide or TiCN-based cermet, the ratio b/a of the number a of crystal grains in the Ti compound layer present in the interface to which the lower layer and the upper layer are adjacent to the number b of crystal grains in the Al2O3 layer is 4
摘要翻译：本发明提供一种表面涂层切削工具，其中硬涂层在高速间歇切削工艺中表现出优异的耐崩裂性。在具有硬涂层的表面涂层切削工具中，该硬涂层包括由WC基硬质合金构成的切削工具主体的表面上蒸镀形成的下层（Ti化合物层）和上层（Al2O3层），或 TiCN系金属陶瓷中，与Al 2 O 3层的晶粒数b相邻的下层和上层的界面中存在的Ti化合物层中的晶粒数a的比b / a为4

4. 发明授权

US08758907B2 Surface coated cutting tool with excellent chipping resistance 有权
标题翻译：表面涂层切削刀具，具有优异的耐崩裂性
公开(公告)号：US08758907B2
公开(公告)日：2014-06-24
申请号：US13504243
申请日：2010-11-01
申请人： Makoto Igarashi , Kohei Tomita , Eiji Nakamura , Akira Osada
发明人： Makoto Igarashi , Kohei Tomita , Eiji Nakamura , Akira Osada
IPC分类号： B23B9/04 , B23D3/04 , B23P15/28
CPC分类号： C23C16/0272 , C23C16/029 , C23C16/32 , C23C16/34 , C23C16/36 , C23C16/403 , C23C28/044 , C23C28/048 , C23C30/005 , Y10T407/27 , Y10T428/24975 , Y10T428/31678
摘要： Provided is a surface coated cutting tool in which a hard coating layer exhibits excellent chipping resistance in high-speed intermittent cutting processes. In the surface coated cutting tool having the hard coating layer including a lower layer (Ti compound layer) and an upper layer (Al2O3 layer) formed by vapor-deposition on the surface of the cutting tool body constituted by a WC-based cemented carbide or TiCN-based cermet, the ratio b/a of the number a of crystal grains in the Ti compound layer present in the interface to which the lower layer and the upper layer are adjacent to the number b of crystal grains in the Al2O3 layer is 4≦b/a≦20, and, furthermore, the average grain diameter of crystal grains in the Ti compound layer immediately below the Al2O3 layer is 0.5 μm or less.
摘要翻译：本发明提供一种表面涂层切削工具，其中硬涂层在高速间歇切削工艺中表现出优异的耐崩裂性。在具有硬涂层的表面涂层切削工具中，该硬涂层包括由WC基硬质合金构成的切削工具主体的表面上蒸镀形成的下层（Ti化合物层）和上层（Al2O3层），或 TiCN系金属陶瓷中，下层与上层相邻的界面中存在的Ti化合物层中的晶粒数a的比率b / a为Al 2 O 3层的晶粒数b 4 ; b / a＆nlE; 20，此外，Al 2 O 3层正下方的Ti化合物层中的晶粒的平均粒径为0.5μm以下。

5. 发明授权

US08962126B2 Surface-coated cutting tool having hard-coating layer with excellent chipping resistance and fracturing resistance 有权
$Surface-coated cutting tool having hard-coating layer with excellent chipping resistance and fracturing resistance$
标题翻译：表面涂层切削工具，具有优异的耐崩裂性和耐破碎性的硬涂层
公开(公告)号：US08962126B2
公开(公告)日：2015-02-24
申请号：US13364748
申请日：2012-02-02
申请人： Sho Tatsuoka , Kohei Tomita , Akira Osada , Eiji Nakamura
发明人： Sho Tatsuoka , Kohei Tomita , Akira Osada , Eiji Nakamura
IPC分类号： B32B9/04 , C23C30/00
CPC分类号： C23C30/005 , Y10T428/24975
摘要： A surface-coated cutting tool, which has a hard-coating layer with excellent chipping and fracturing resistances in a high speed intermittent cutting work, is provided. The surface-coated cutting tool includes a cutting tool body, which is made of WC cemented carbide or TiCN-based cermet, and a hard-coating layer, which is vapor deposited on the cutting tool body and has a lower layer and an upper layer. The lower layer is a Ti compound layer, and the upper layer is an aluminum oxide layer. There is a micropore-rich layer in the lower layer in the vicinity of the interface between the lower and upper layers. There are micropores with diameters of 2 to 70 nm in the micropore-rich layer. The diameters of the micropores in the micropore-rich layer shows a bimodal distribution pattern.
摘要翻译：本发明提供了一种具有在高速断续切削加工中具有优异的切削和耐断裂性的硬涂层的表面涂层切削工具。表面涂层切削工具包括由WC硬质合金或TiCN基金属陶瓷制成的切削工具主体和气相沉积在切削工具主体上并具有下层和上层的硬涂层。下层为Ti化合物层，上层为氧化铝层。在下层和下层之间界面附近的下层中有一个富含微孔的层。在富微孔层中存在直径为2至70nm的微孔。微孔富含层中的微孔的直径呈双峰分布图案。

6. 发明授权

US09636748B2 Surface-coated cutting tool 有权
公开(公告)号：US09636748B2
公开(公告)日：2017-05-02
申请号：US14241681
申请日：2012-08-31
申请人： Kohei Tomita , Akira Osada
发明人： Kohei Tomita , Akira Osada
IPC分类号： B23B27/14 , C23C16/02 , C23C16/40 , C23C16/455 , C23C28/04
CPC分类号： B23B27/14 , C23C16/0272 , C23C16/029 , C23C16/403 , C23C16/45523 , C23C28/042 , C23C28/044 , Y10T428/24975
摘要： A surface-coated cutting tool with a hard coating layer exhibiting an excellent flaking and chipping resistance in a high-speed heavy and intermittent cutting is provided. The vapor-deposited hard coating layer has a lower layer (Ti compound layer) and an upper layer (α-type Al2O3 layer). Thirty to 70% of Al2O3 crystal grains directly above the lower layer are oriented to (11-20) plane. Forty-five % or more of all of the Al2O3 crystal grains are oriented to (0001) plane. Preferably, the outermost surface layer of the lower layer is an oxygen-containing TiCN layer having oxygen content of 0.5 to 3 atomic % only within the depth region of 500 nm. The ratio of the number of Al2O3 crystal grains directly above the outermost surface layer to the number of crystal grains of the Ti carbonitride layer in the outermost surface layer is 0.01 to 0.5 in the interface.

7. 发明申请

US20140287210A1 SURFACE-COATED CUTTING TOOL 有权
标题翻译：表面涂层切割工具
公开(公告)号：US20140287210A1
公开(公告)日：2014-09-25
申请号：US14241681
申请日：2012-08-31
申请人： Kohei Tomita , Akira Osada
发明人： Kohei Tomita , Akira Osada
IPC分类号： B23B27/14
CPC分类号： B23B27/14 , C23C16/0272 , C23C16/029 , C23C16/403 , C23C16/45523 , C23C28/042 , C23C28/044 , Y10T428/24975
摘要： A surface-coated cutting tool with a hard coating layer exhibiting an excellent flaking and chipping resistance in a high-speed heavy and intermittent cutting is provided. The vapor-deposited hard coating layer has a lower layer (Ti compound layer) and an upper layer (α-type Al2O3 layer). Thirty to 70% of Al2O3 crystal grains directly above the lower layer are oriented to (11-20) plane. Forty-five % or more of all of the Al2O3 crystal grains are oriented to (0001) plane. Preferably, the outermost surface layer of the lower layer is an oxygen-containing TiCN layer having oxygen content of 0.5 to 3 atomic % only within the depth region of 500 nm n. The ratio of the number of Al2O3 crystal grains directly above the outermost surface layer to the number of crystal grains of the Ti carbonitride layer in the outermost surface layer is 0.01 to 0.5 in the interface.
摘要翻译：提供了一种在高速重和间歇切割中具有优异的剥离和耐崩裂性的硬涂层的表面涂层切削工具。气相沉积硬涂层具有下层（Ti化合物层）和上层（α型Al 2 O 3层）。正下方的30％〜70％的Al 2 O 3晶粒取向为（11-20）面。所有Al2O3晶粒中的45％以上取向为（0001）面。优选地，下层的最外表面层仅在500nm n的深度区域内具有氧含量为0.5-3原子％的含氧TiCN层。在表面最外层的正上方的Al 2 O 3晶粒数与最外层的Ti碳氮化物层的晶粒数的比例在界面中为0.01〜0.5。

8. 发明授权

US07763346B2 Surface coated cutting tool made of cermet having property-modified α type Al2O3 layer of hard coating layer 有权
标题翻译：表面涂层切割工具由具有改性α型Al2O3层的硬质涂层的金属陶瓷制成
公开(公告)号：US07763346B2
公开(公告)日：2010-07-27
申请号：US11561285
申请日：2006-11-17
申请人： Akira Osada , Eiji Nakamura , Hisashi Honma
发明人： Akira Osada , Eiji Nakamura , Hisashi Honma
IPC分类号： B23P15/28
CPC分类号： C23C30/005 , C23C16/403 , Y10T428/24975 , Y10T428/265
摘要： A surface coated cermet cutting tool comprising a tool body and a hard coating layer formed on the surface of the tool body, wherein the hard coating layer has a lower layer of a titanium compound layer and an upper layer of property-modified α type Al2O3 layer that has a crystal grain boundary orientation determined using a field emission type scanning electron microscope and an electron back-scattered diffraction pattern imaging device such that crystal grain boundary units of not less than 45% of all the grain boundaries show intersection angles of 15° or less between normals of (0001) planes and between normals of {10-10} planes, where a crystal grain boundary unit is a crystal grain boundary of adjacent pair of crystal grains.
摘要翻译： 1.一种表面被覆金属陶瓷切削工具，其特征在于，具有在所述工具主体的表面上形成的工具主体和硬涂层，所述硬质被膜层具有下层的钛化合物层和上层的特性改性的α型Al 2 O 3层其具有使用场发射型扫描电子显微镜和电子背散射衍射图案成像装置确定的晶界边界取向，使得不小于所有晶界的45％的晶界单位显示出15°的相交角或（0001）面的法线和{10-10}面的法线之间较少，其中晶界单位是相邻的一对晶粒的晶粒边界。

9. 发明申请

US20070116985A1 SURFACE COATED CUTTING TOOL MADE OF CERMET HAVING PROPERTY-MODIFIED ALPHA TYPE AI203 LAYER OF HARD COATING LAYER 有权
标题翻译：表面涂层切割工具，具有改性AlPHA型Al203层硬化涂层
公开(公告)号：US20070116985A1
公开(公告)日：2007-05-24
申请号：US11561285
申请日：2006-11-17
申请人： Akira Osada , Eiji Nakamura , Hisashi Honma
发明人： Akira Osada , Eiji Nakamura , Hisashi Honma
IPC分类号： B32B9/00
CPC分类号： C23C30/005 , C23C16/403 , Y10T428/24975 , Y10T428/265
摘要： A surface coated cermet cutting tool comprising a tool body and a hard coating layer formed on the surface of the tool body, wherein the hard coating layer has a lower layer of a titanium compound layer and an upper layer of property-modified α type A12O3 layer that has a crystal grain boundary orientation determined using a field emission type scanning electron microscope and an electron back-scattered diffraction pattern imaging device such that crystal grain boundary units of not less than 45% of all the grain boundaries show intersection angles of 15° or less between normals of (0001) planes and between normals of {10-10} planes, where a crystal grain boundary unit is a crystal grain boundary of adjacent pair of crystal grains.
摘要翻译：一种表面被覆金属陶瓷切削工具，其包括形成在所述工具主体的表面上的工具主体和硬涂层，其中所述硬涂层具有下层的钛化合物层和上层的特性改性的α型A1 < 使用场发射型扫描电子显微镜和电子背散射衍射图案成像装置测定具有晶界取向的SiO 2层，使得晶界边界单位为在（0001）面的法线和{10-10}面的法线之间，不少于45％的晶界显示15°或更小的相交角，其中晶界单位是相邻对的晶粒边界的晶粒。

10. 发明申请

US20080233388A1 Surface-Coated Cutting Tool Made of Hard Metal and Manufacturing Method for Same 有权
标题翻译：硬金属表面涂层刀具及其制造方法
公开(公告)号：US20080233388A1
公开(公告)日：2008-09-25
申请号：US10597505
申请日：2005-01-28
申请人： Keisuke Morita , Tomoyuki Masuno , Akira Osada , Eiji Nakamura
发明人： Keisuke Morita , Tomoyuki Masuno , Akira Osada , Eiji Nakamura
IPC分类号： B32B15/00 , B32B33/00 , C23C14/35
CPC分类号： C23C14/06 , C23C14/0664 , C23C14/352 , C23C28/044 , C23C30/005 , Y10T428/24975 , Y10T428/252 , Y10T428/265 , Y10T428/30
摘要： A surface-coated cutting tool comprising: a hard substrate; a lower layer which is formed on a surface of the hard substrate, contains a composite compound consisting of at least one element selected from Ti and Al, and at least one element selected from N and C, and has an average thickness of 0.1 to 3 μm; and an upper layer having an average thickness of 1 to 13 μm, which is formed on the lower layer and having a texture in which fine grains of crystalline Ti (C,N) based compounds or fine grains of crystalline (Ti, Al)(C, N) based compounds are dispersively distributed in a matrix of a carbon based amorphous material containing W.
摘要翻译：一种表面涂覆的切削工具，包括：硬质基材; 形成在硬质基材的表面上的下层含有由选自Ti和Al的至少一种元素和选自N和C中的至少一种元素组成的复合化合物，其平均厚度为0.1至3 妈妈和平均厚度为1至13μm的上层，其形成在下层上并且具有结晶Ti（C，N）基化合物或结晶（Ti，Al）的细晶粒（Ti，Al）（ C，N）基化合物分散分布在含有W的碳基无定形材料的基体中

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