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    • 5. 发明申请
    • CLINCHING METHOD AND TOOL FOR PERFORMING THE SAME
    • 用于执行相同方法和工具
    • US20100084456A1
    • 2010-04-08
    • US12247973
    • 2008-10-08
    • Jon T. Carter
    • Jon T. Carter
    • B23K20/12
    • B23K20/1265B21J5/063B23K20/1255B23K20/126B23K20/127B23K2101/18B23K2103/08B23K2103/10B23K2103/15B23K2103/18
    • A clinching method includes establishing a first layer on a second layer. The first layer has an aperture formed therein and is thinner than the second layer. A rotating punch is engaged with the second layer through the aperture in the first layer, thereby generating frictional heat and softening the second layer. The rotating punch is configured with at least a first diameter, a shoulder, and a second diameter that is larger than the first diameter. The rotating punch is pressed into the softened second layer, thereby causing at least some of the second layer to: back extrude through an annulus defined by the aperture in the first layer and at least one of the diameters of the punch; contact the shoulder of the rotating punch; and extend onto a surface of the first layer adjacent the aperture.
    • 夹紧方法包括在第二层上建立第一层。 第一层具有形成在其中并且比第二层更薄的孔。 旋转冲头通过第一层中的孔与第二层接合,从而产生摩擦热并使第二层软化。 旋转冲头配置有至少第一直径,肩部和大于第一直径的第二直径。 旋转的冲头被压入软化的第二层中,从而使第二层的至少一部分:通过由第一层中的孔限定的环和冲头的直径中的至少一个来回拉出; 接触旋转冲头的肩膀; 并且延伸到邻近孔的第一层的表面上。
    • 6. 发明申请
    • Method of Friction-Assisted Clinching
    • 摩擦辅助方法
    • US20100083480A1
    • 2010-04-08
    • US12245923
    • 2008-10-06
    • Jon T. Carter
    • Jon T. Carter
    • B23P11/00
    • B21D39/031B21D39/032Y10T29/49833
    • A method of clinching includes contacting a punch to stacked workpieces and rotating the punch to generate frictional heat in the workpieces, and advancing the punch into the workpieces to form a mechanically-interlocking joint. Rotation of the punch may be stopped prior to advancing the punch into the stacked workpieces. The first workpiece may be formed from a first material and the second workpiece formed from a different, second material. One of the first and second materials may be magnesium or a magnesium alloy. The mechanically-interlocking joint is characterized by the absence of intermetallic compounds, and may be substantially hermetically sealed against passage of fluids and gasses. A hole may be formed in one of the workpieces and, prior to contacting the punch to the workpieces, the hole aligned substantially coaxially with the punch. Forming the mechanically-interlocking joint may include deforming both the first and second workpieces.
    • 夹紧方法包括将冲头与堆叠的工件接触并旋转冲头以在工件中产生摩擦热,并将冲头推进到工件中以形成机械联锁接头。 在将冲头推入堆叠的工件之前可以停止冲头的旋转。 第一工件可以由第一材料形成,第二工件可以由不同的第二材料形成。 第一和第二材料之一可以是镁或镁合金。 机械互锁接头的特征在于不存在金属间化合物,并且可以基本上气密地密封流体和气体的通过。 在一个工件中可以形成孔,并且在将冲头与工件接触之前,孔与冲头基本上同轴对准。 形成机械互锁接头可包括使第一和第二工件变形。
    • 7. 发明授权
    • Method of forming a stamped article
    • 形成冲压制品的方法
    • US09279167B2
    • 2016-03-08
    • US13186889
    • 2011-07-20
    • Jon T. Carter
    • Jon T. Carter
    • C21D9/48C21D8/02B21D22/20C21D1/06
    • C21D9/48B21D22/208C21D1/06
    • A method of forming an article from a metal alloy sheet material includes selectively hardening only a first localized area of the metal alloy sheet material without hardening a second localized area of the metal alloy sheet material, wherein the second area adjoins the first area to thereby form a blank. The blank has a hardened region formed from the first area and having a first hardness, and a non-hardened region adjoining the hardened region and formed from the second area, and having a second hardness that is less than the first hardness. The method includes stamping the blank to thereby form a preform having a pre-protrusion at least partially formed from the hardened region, wherein the pre-protrusion has a first height, annealing the preform to thereby form a workpiece, and stamping the workpiece to increase the first height and thereby form the article.
    • 从金属合金板材形成制品的方法包括仅选择性地硬化金属合金板材的第一局部区域而不硬化金属合金板材的第二局部区域,其中第二区域邻接第一区域,从而形成 一个空白 坯料具有由第一区域形成并且具有第一硬度的硬化区域和与硬化区域相邻并由第二区域形成并且具有小于第一硬度的第二硬度的非硬化区域。 该方法包括冲压坯件从而形成具有至少部分由硬化区域形成的预突起的预制件,其中预突起具有第一高度,退火预成型件从而形成工件,并冲压工件以增加 第一个高度,从而形成物品。
    • 8. 发明授权
    • System and method for manufacturing magnesium body panels with improved corrosion resistance
    • 具有改善耐腐蚀性的镁体板的制造和制造方法
    • US08866044B2
    • 2014-10-21
    • US13100497
    • 2011-05-04
    • Anil K. SachdevJon T. Carter
    • Anil K. SachdevJon T. Carter
    • B23K26/40B23K26/38
    • B23K26/38B23K2101/006B23K2103/15
    • A magnesium alloy panel for a vehicle includes a first region and a second region extending from the first region to an edge. The first region has a first microstructure having a first corrosion resistance. The second region has a second microstructure different than the first microstructure and has a second corrosion resistance greater than the first corrosion resistance. A system for mass producing magnesium alloy panels includes a forming apparatus and a laser cutting apparatus. The forming apparatus forms a panel having a first microstructure having a first corrosion resistance. The laser cutting apparatus cuts the panel to form the edge using a laser, and forms the second microstructure while forming the edge. The second microstructure is different than the first microstructure and has a second corrosion resistance greater than the first corrosion resistance. A method for mass producing magnesium alloy panels is also provided.
    • 一种用于车辆的镁合金面板包括从第一区域延伸到边缘的第一区域和第二区域。 第一区域具有第一耐腐蚀性的第一微结构。 第二区域具有与第一微结构不同的第二微结构,并且具有大于第一耐腐蚀性的第二耐腐蚀性。 用于大量生产镁合金板的系统包括成形设备和激光切割设备。 成型设备形成具有第一耐腐蚀性的第一微结构的面板。 激光切割装置使用激光切割面板以形成边缘,并且在形成边缘的同时形成第二微结构。 第二微结构不同于第一微结构,并具有大于第一耐腐蚀性的第二耐腐蚀性。 还提供了用于大规模生产镁合金板的方法。