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    • 1. 发明专利
    • Grinding wheel manufacturing method
    • 研磨轮制造方法
    • JP2006255821A
    • 2006-09-28
    • JP2005074807
    • 2005-03-16
    • Jtekt CorpToyoda Van Moppes Ltd株式会社ジェイテクト豊田バンモップス株式会社
    • SEKIYA YASUHISAHIRAIWA NOBORUTAKEHARA HIROSHIIMAIKE HIROSHIKOJIMA TAKASHISOMA SHINJI
    • B24D3/00B24D3/18B24D5/06
    • PROBLEM TO BE SOLVED: To provide a grinding wheel manufacturing method for compatibly improving the strength of a grinding wheel in which pores of a grinding chip are impregnated with resins and improving the strength of adhering the interface of the grinding chip to a grinding core with an adhesive.
      SOLUTION: A raw material composed of a vitrified bond is mixed with super abrasive grains such as CBN or diamond grains, filled in a mold, press-molded and then fired to form the grinding chip. An imprinting material is applied to the core adhesive surface of the grinding chip and hardened, the grinding chip is immersed in liquid resin for vacuum degassing, the pores of the grinding chip are impregnated with the liquid resins, the imprinting material is removed from the grinding chip, and the resins with which the pores of the grinding chip are impregnated are hardened. Thus, a vitrified bond grinding wheel is manufactured.
      COPYRIGHT: (C)2006,JPO&NCIPI
    • 需要解决的问题:提供一种砂轮制造方法,用于兼容地提高研磨片的孔被树脂浸渍的砂轮的强度,并提高将研磨片的界面粘附到研磨的强度 核心用粘合剂。

      解决方案:将由玻璃化粘结构成的原料与超级磨粒如CBN或金刚石颗粒混合,填充在模具中,压制成型,然后烧成,形成研磨片。 将压印材料施加到研磨片的芯粘合剂表面并硬化,将研磨片浸入液体树脂中用于真空脱气,研磨芯片的孔被液体树脂浸渍,将压印材料从研磨中除去 并且将浸渍有研磨片的孔的树脂硬化。 因此,制造了玻璃化结合砂轮。 版权所有(C)2006,JPO&NCIPI

    • 3. 发明专利
    • Abrasive wheel
    • 砂轮
    • JP2007237333A
    • 2007-09-20
    • JP2006062948
    • 2006-03-08
    • Jtekt CorpToyoda Van Moppes Ltd株式会社ジェイテクト豊田バンモップス株式会社
    • KUNIHIRO TAIJIUNNO KUNIHIKOSEKIYA YASUHISATAKEHARA HIROSHISOMA SHINJI
    • B24D5/14B24D5/06
    • PROBLEM TO BE SOLVED: To highly efficiently perform rough grinding the surface of a workpiece and finish grinding it to an ultra highly accurate surface roughness with one piece of abrasive wheel. SOLUTION: The abrasive wheel has an abrasive chip 11 for rough grinding and an abrasive chip 12 for finish grinding different in properties having an abrasive wheel layer bonding abrasive grains. The abrasive chip for rough grinding and the abrasive chip for finish grinding are randomly attached to the outer peripheral surface of a disc-like core 13 as a non-square shape having a curve of a profile shape of these abrasive chips. The displacement amount in the load direction of the grinding surface of the abrasive chip to the load acting on the grinding surface of the abrasive chip toward the inner side of the abrasive wheel is larger in the abrasive chip for finish grinding than the abrasive chip for rough fringing. COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:为了高效地对工件的表面进行粗磨,并用一块砂轮将其精磨成超高精度的表面粗糙度。 解决方案:砂轮具有用于粗磨的研磨片11和用于精加工研磨的研磨片12,其具有粘结磨粒的磨轮层的性能不同。 用于粗磨的研磨片和精磨用研磨片随机地附接到盘状芯13的外周表面,作为具有这些研磨片的轮廓形状的曲线的非方形形状。 研磨片的磨削面的负载方向上的位移量与研磨片的研磨面朝向研磨轮的内侧的载荷的位移量在用于精加工的研磨用芯片中比在粗糙度用研磨片上大 边缘。 版权所有(C)2007,JPO&INPIT
    • 4. 发明专利
    • Grindwheel with sloping groove and its manufacturing method
    • GRINDWHELEL与坡耕地及其制造方法
    • JP2008137147A
    • 2008-06-19
    • JP2007183240
    • 2007-07-12
    • Jtekt CorpToyoda Van Moppes Ltd株式会社ジェイテクト豊田バンモップス株式会社
    • SOMA SHINJIIDO MASAHIROAKAHA HITOSHIINAGAKI TOMOHIROKUNIHIRO TAIJIIMAI TOMOYASU
    • B24D3/00B24D5/00B24D5/06
    • B24D5/10B24D5/06B24D7/10B24D7/18B24D18/0009
    • PROBLEM TO BE SOLVED: To easily provide a grindwheel having sloping grooves formed without deteriorating a force for holding superabrasive particles to a grinding surface on the grinding surface at low costs. SOLUTION: In this method for manufacturing a grindwheel, a plurality of grindwheel chips comprising an abrasive layer including superabrasive particles and a base layer, are bonded on a core mounted to a grindwheel shaft axially supported rotatably and drivably around a rotary axial line on a grindwheel platform of a grinder, and a workpiece whose grinding surface formed on the abrasive layer is rotataby and drivably supported by a workpiece supporting device of the grinder is brought into contact at a grinding point. This method includes: a grindwheel chip formation step for forming grindwheel chips before baking by inclining both ends in a grindwheel peripheral direction against the grindwheel peripheral direction; a baking step for baking the grindwheel chips before baking so as to form the baked grindwheel chips; and an adhesion step for bonding a plurality of the baked grindwheel chips to the core so that sloping grooves are formed between the adjacent abrasive layers. COPYRIGHT: (C)2008,JPO&INPIT
    • 要解决的问题:为了容易地提供一种具有倾斜槽的研磨轮,其成形不会恶化用于将超磨料颗粒以低成本保持在研磨表面上的研磨表面的力。 解决方案:在这种制造研磨轮的方法中,将包括超磨料颗粒和基层的研磨层的多个研磨轮碎片接合在安装到可以旋转地且可旋转地驱动的旋转轴线上的研磨轮轴上的芯上 在研磨机的研磨平台上,在研磨层上形成的磨削面由旋转体和由研磨机的工件支撑装置驱动地支撑的工件在研磨点接触。 该方法包括:磨轮切屑形成步骤,用于通过使研磨轮圆周方向上的两端相对于研磨轮周向倾斜而在烘烤前形成磨轮芯片; 烘烤步骤,用于在烘焙之前烘烤所述磨轮碎片以形成所述烘烤的磨轮碎片; 以及粘合步骤,用于将多个烘烤的研磨轮芯片接合到芯部,使得在相邻的磨料层之间形成倾斜的槽。 版权所有(C)2008,JPO&INPIT
    • 7. 发明专利
    • Grinding wheel having tilted groove and its manufacturing method
    • 具有倾斜槽的研磨轮及其制造方法
    • JP2008100293A
    • 2008-05-01
    • JP2006282789
    • 2006-10-17
    • Jtekt CorpToyoda Van Moppes Ltd株式会社ジェイテクト豊田バンモップス株式会社
    • SOMA SHINJIMORITA KOJIINAGAKI TOMOHIROTAKEHARA HIROSHI
    • B24D5/00B24D3/00B24D3/34
    • PROBLEM TO BE SOLVED: To elongate the life of a grinding wheel by preventing the releasing of super grains by reinforcing tilted grooves with an adhesive agent, the tilted grooves being engraved on the grinding surface of the grinding wheel by a machining operation.
      SOLUTION: The grinding wheel is formed by sticking a plurality of grinding stone tips on a core, the grinding stone tips having an abrasive grain layer 12 including super grains. A plurality of tilted grooves 20 tilted with respect to the circumferential direction of the grinding wheel are each engraved on the grinding surface by the machining operation. The abrasive grain layer 12 having the engraved tilted grooves 20 is reinforced with the abrasive agent 25 at the side walls 24 of the tilted grooves 20 on the backward side in the direction of the rotation of the grinding wheel.
      COPYRIGHT: (C)2008,JPO&INPIT
    • 要解决的问题:为了通过用粘合剂加强倾斜的槽来防止超级颗粒的释放来延长砂轮的使用寿命,倾斜的槽通过机械加工操作被雕刻在砂轮的研磨表面上。 解决方案:砂轮通过将多个研磨石头贴在芯上而形成,磨石头具有包括超晶粒的磨粒层12。 通过加工操作,在磨削表面上分别相对于砂轮的圆周方向倾斜的多个倾斜槽20。 具有雕刻的倾斜槽20的磨粒层12在磨轮25的旋转方向的后侧的倾斜槽20的侧壁24处被研磨剂25加强。 版权所有(C)2008,JPO&INPIT
    • 10. 发明专利
    • Method of manufacturing diamond dresser
    • 制造金刚砂轮的方法
    • JP2010228078A
    • 2010-10-14
    • JP2009081143
    • 2009-03-30
    • Jtekt CorpToyoda Van Moppes Ltd株式会社ジェイテクト豊田バンモップス株式会社
    • SUZUKI YASUYUKISHIMIZU HIROMASUSAKAKIBARA SADAOSOMA SHINJI
    • B24D3/00B24B53/14B24C1/02B24C3/32B24D3/06B24D5/06
    • PROBLEM TO BE SOLVED: To provide a manufacturing method of a diamond dresser capable of uniformly projecting a diamond grain in a short time.
      SOLUTION: An adhesive 22 is applied to an inner peripheral wall 21a of a mother die 21, and the diamond grain 13 is arranged at an interval in the circumferential direction and the axial direction on an inner peripheral wall of the mother die, and beads 23 having a grain size smaller than the diamond grain are arranged in respective spaces of these diamond grains, and metallic powder 25 is filled in a space part between the inner peripheral wall of the mother die and core metal 24, and an infiltration material 26 is set. Afterwards, a diamond sintered body 11 composed of the infiltration material and the metallic powder is manufactured by melting and permeating the infiltration material in a clearance of the metallic powder by heating the metallic powder and the infiltration material. Next, the diamond sintered body is taken out of the mother die, and afterwards, shot blast processing is applied to the periphery of the diamond sintered body, and the diamond grain is projected by a predetermined quantity on the outer periphery of the diamond sintered body by shaving off the beads.
      COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:提供能够在短时间内均匀地投射金刚石颗粒的金刚石修整器的制造方法。 解决方案:将粘合剂22施加到母模21的内周壁21a上,并且金刚石晶粒13在母模的内周壁上沿圆周方向和轴向间隔设置, 并且在这些金刚石晶粒的各个空间内配置粒径小于金刚石晶粒的珠粒23,在母模的内周壁与芯金属24之间的空间部分填充有金属粉末25, 26设置。 然后,通过加热金属粉末和渗透材料,通过熔融渗透金属粉末的间隙中的渗透材料来制造由渗透材料和金属粉末构成的金刚石烧结体11。 接下来,将金刚石烧结体从母模中取出,然后对金刚石烧结体的周围施加喷丸处理,金刚石晶粒在金刚石烧结体的外周上突出规定量 通过剃掉珠子。 版权所有(C)2011,JPO&INPIT