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    • 6. 发明授权
    • Chemical oxidative preparation of conductive polymers
    • 导电聚合物的化学氧化制备
    • US06334966B1
    • 2002-01-01
    • US09705913
    • 2000-11-06
    • Randolph S. HahnPhilip M. LessnerBrian J. MelodyJohn T. Kinard
    • Randolph S. HahnPhilip M. LessnerBrian J. MelodyJohn T. Kinard
    • H01B112
    • B05D7/14B05D5/12B05D2350/00H01B1/127H01G11/48H01G11/56Y02E60/13
    • An intrinsically conductive polymer is prepared with a chemical oxidative process. The polymer is prepared by first dipping or coating a substrate with an Fe(III)-containing oxidizer solution and drying. The substrate is then dipped or coated with a monomer, such as 3,4-ethylenedioxythiophene solution, and reacted to form the conductive polymer. The monomer is dissolved in a solvent in which it has a high solubility but in which the Fe(III)-containing oxidizer has low solubility. This minimizes cross-contamination of the monomer and oxidizer dipping solutions thereby making this process suitable for high volume production. Dissolving the monomer in a solvent allows control over the stoichiometric ratio of monomer to oxidizer and prevents an excess of monomer thereby facilitating the removal of any unreacted monomer by water. The substrate is then dipped in an aqueous solution of para-toluenesulfonic acid to facilitate the removal of Fe(II) byproducts by enhancing their solubility in water and then the substrate may be washed with an aqueous solution or pure water. The process produces low ESR and low leakage valve metal capacitors with conductive polymer cathodes.
    • 用化学氧化法制备固有导电的聚合物。 通过首先用含Fe(III)的氧化剂溶液浸渍或涂覆基底并干燥来制备聚合物。 然后将基材浸渍或涂覆单体如3,4-亚乙基二氧噻吩溶液,并反应形成导电聚合物。 将单体溶解在其溶解度高的溶剂中,其中含有Fe(III)的氧化剂具有低溶解度。 这使得单体和氧化剂浸渍溶液的交叉污染最小化,从而使得该方法适合于大批量生产。 将单体溶解在溶剂中允许控制单体与氧化剂的化学计量比,并防止过量的单体,从而有助于通过水除去任何未反应的单体。 然后将底物浸入对甲苯磺酸的水溶液中,以便通过增加其在水中的溶解度来除去Fe(II)副产物,然后用水溶液或纯水洗涤底物。 该过程产生低导电聚合物阴极的低ESR和低泄漏阀金属电容器。