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    • 1. 发明专利
    • Ultrasonic flaw detection method, ultrasonic flaw detecting device, and production method for seam-welded pipe
    • 超声波检测方法,超声波检测装置和用于焊接管的生产方法
    • JP2009222408A
    • 2009-10-01
    • JP2008064229
    • 2008-03-13
    • Jfe Steel CorpJfeスチール株式会社
    • IIZUKA YUKIMICHIYUASA DAIJIROSUZUKI MASAHITO
    • G01N29/04
    • PROBLEM TO BE SOLVED: To provide an ultrasonic flaw detection method and an ultrasonic flaw detection device for seam-welded pipes can ultrasonic-detect flaws with high accuracy in welding seam portion of seam-welded pipes.
      SOLUTION: A welding seam position of a seam-welded pipe 1 is detected, based on an image signal output from an infrared camera 5 to image a welding seam portion 1a of the seam-welded pipe 1; a probe displacement distance is calculated from the detected welding seam position, and the welding seam portion 1a is ultrasonically flaw-detected by moving ultrasonic probes 3a, 3b, in the circumferential direction of the seam-welded pipe 1, based on the calculated displacement distance, in which the welded pipe having flaws at the welding seam portion is used; the welding seam position of the seam-welded pipe is detected from an infrared image obtained by the infrared camera 5; defects are ultrasonically detected by an ultrasonic flaw detector 3; the welding seam position is detected from the defect signal; and the probe displacement distance is compensated based on the difference of the two detected welding seam positions.
      COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:为了提供一种用于缝焊管的超声波探伤方法和超声波探伤装置,可以在缝焊管的焊缝部分中以高精度超声波检测瑕疵。 解决方案:基于从红外线摄像机5输出的图像信号,检测缝焊管1的焊缝位置,对缝焊管1的焊缝部分1a进行成像; 根据检测到的焊缝位置计算出探针位移距离,并且基于计算出的位移距离,通过在缝焊管1的周向上移动超声波探头3a,3b来超声波检测焊缝部1a 使用在焊缝部分具有缺陷的焊接管; 从由红外线照相机5获得的红外图像检测缝焊管的焊缝位置; 通过超声波探伤仪3超声检测缺陷; 从缺陷信号检测焊缝位置; 并且基于两个检测到的焊缝位置的差异来补偿探针位移距离。 版权所有(C)2010,JPO&INPIT
    • 2. 发明专利
    • Wall thickness configuration measuring device of pipe, its method, and method for manufacturing pipe
    • 管壁厚度配置测量装置及其制造方法和制造方法
    • JP2009222701A
    • 2009-10-01
    • JP2008226444
    • 2008-09-03
    • Jfe Steel CorpJfeスチール株式会社
    • IIZUKA YUKIMICHISUZUKI MASAHITOYUASA DAIJIRO
    • G01B17/02G01B17/06
    • PROBLEM TO BE SOLVED: To stably and accurately measure the wall thickness configuration of a pipe having a portion of which wall thickness changes largely at not only a bead cut portion but also a seam-welded pipe welded portion including a thickened wall portion. SOLUTION: This wall thickness configuration measuring device of a pipe measures the wall thickness configuration of a seam-welded pipe 2 while running the ultrasonic beam generated by each ultrasonic probe 1-1 to 1-N of a linear array type ultrasonic probe 1 arranged outside the seam-welded pipe 2 in a cross section which crosses the seam-welded pipe 2 in the axial direction. In the linear array type ultrasonic probe 1, the plurality of ultrasonic probes 1-1 to 1-N are array-arranged which generate ultrasonic beams, each of which forms a cylindrical wavefront extending in the cross section and is radiated toward the axis of the seam-welded pipe at least, and whose axial component BMC has intensity larger than a predetermined value. The device includes a wall thickness operation part 8 detecting the seam-welded pipe 2 outer surface echo and seam-welded pipe 2 inner surface echo of the axial component BMC of the scanned ultrasonic beam and measuring the wall thickness configuration of the seam-welded pipe 2. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:为了稳定且精确地测量其一部分壁厚不仅在一个胎圈切割部分上发生很大变化的管道的壁厚结构,而且还包括一个包括加厚壁部分的缝焊管焊接部分 。 解决方案:管道的这种壁厚构造测量装置测量缝焊管2的壁厚结构,同时运行由线性阵列型超声波探头的每个超声波探针1-1至1-N产生的超声波束 1,其设置在缝焊管2的外侧,横截面与轴向上与缝焊管2交叉。 在线性阵列型超声波探头1中,多个超声波探头1-1〜1-N被排列成产生超声波束,每个超声波波束形成在横截面中延伸的圆柱形波阵面,并朝向 缝焊管,其轴向分量BMC的强度大于预定值。 该装置包括检测缝焊管2外表面回波和缝焊管2的扫描超声波束的轴向部件BMC的内表面回波的壁厚操作部8,并测量缝焊管的壁厚构造 2.版权所有(C)2010,JPO&INPIT
    • 8. 发明专利
    • Device and method for ultrasonic flaw detection of pipe
    • 用于超声波检测管的装置和方法
    • JP2008286640A
    • 2008-11-27
    • JP2007131981
    • 2007-05-17
    • Jfe Steel KkJfeスチール株式会社
    • IIZUKA YUKIMICHIYUASA DAIJIROSAKASHITA SHIGETO
    • G01N29/04G01N29/06G01N29/44
    • PROBLEM TO BE SOLVED: To realize tandem flaw detection even for a steel pipe with thickened wall portions on inner surface.
      SOLUTION: This device is provided with a transmitting part 6 for making an ultrasonic wave incident into the weld zone of a welded part 2 in a pipe axis direction of a pipe (steel pipe 1) and a receiving part 7 for receiving a part or whole of the reflected wave 9 reflected by the welded zone 2. The transmitting part 6 and the receiving part 7 are equipped with a transmitting/receiving part arranged in a circumferential-direction of the pipe composed of one or two or more different oscillator groups on the array probe 5 for detecting flaw. When flaw of the pipe 1 is detected with this ultrasonic flaw detecting device, the wall thickness of the pipe 1 is measured and the propagation path of ultrasonic for scanning in the thickness direction of the pipe 1 are computed using the array probe 5 for detecting flaw based on the measured thickness distribution. Based on the computed propagation path, the oscillator groups corresponding to the transmitting part 6 and the receiving part 7 on the array probe 5 for flaw detecting are changed, or the angle of the array probe 5 for detecting flaw is controlled to be changed for scanning in the thickness direction of the pipe 1.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:即使对于内表面具有较厚壁部的钢管也能实现串联探伤。 解决方案:该装置设置有用于使超声波在管(钢管1)的管轴方向上入射到焊接部2的焊接区域的发送部6和用于接收管 由焊接区域2反射的反射波9的一部分或全部。发送部分6和接收部分7配备有在由一个或两个或更多个不同振荡器组成的管道的圆周方向上布置的发送/接收部分 用于检测缺陷的阵列探针5上的组。 当利用该超声波探伤装置检测到管1的缺陷时,测量管1的壁厚,并使用用于检测缺陷的阵列探针5计算用于在管1的厚度方向扫描的超声波的传播路径 基于测量的厚度分布。 基于计算出的传播路径,对应于用于探伤的阵列探针5上的发射部分6和接收部分7的振荡器组被改变,或者用于检测瑕疵的阵列探针5的角度被控制为改变扫描 在管1的厚度方向上。版权所有(C)2009,JPO&INPIT
    • 9. 发明专利
    • Method of manufacturing electric resistance welded steel pipe having good tenacity in welded portion
    • 在焊接部分制造良好电阻的电阻焊钢管的制造方法
    • JP2008238269A
    • 2008-10-09
    • JP2008028326
    • 2008-02-08
    • Jfe Steel KkJfeスチール株式会社
    • SAKASHITA SHIGETOINOUE TOSHIHIROYUASA DAIJIROYOKOYAMA HIROYASUKENMOCHI KAZUHITOIIZUKA YUKIMICHI
    • B21C37/08B21C51/00B23K13/00B23K13/08
    • PROBLEM TO BE SOLVED: To provide a method of manufacturing an electric resistance welded pipe having good tenacity in a welded portion by which the electric resistance welded pipe having a desired tenacity in the welded portion even when dimensional variation or the like occurs on a steel strip which is a base material.
      SOLUTION: Groove shapes are previously imparted to edges 4a, 4b of an open pipe 4 and the edges 4a, 4b are continuously photographed by an edge shape monitor 11 just before performing electric resistance welding. The groove depth h is measured by performing picture processing by inputting the photographed picture and also the distribution of oxides in the welded portion is continuously measured with an ultrasonic flaw detector 15 after the electric resistance welding. The optimum welding power is calculated on the basis of these measured results and the welding power from a welding power generator 6 is adjusted.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供一种制造在焊接部分具有良好韧性的电阻焊管的方法,即使在焊接部分中具有期望的强度的电阻焊管即使发生尺寸变化等 作为基材的钢带。 解决方案:先前将凹槽形状赋予开口管4的边缘4a,4b,并且边缘4a,4b在执行电阻焊接之前由边缘形状监视器11连续拍摄。 通过输入拍摄图像进行图像处理来测量凹槽深度h,并且在电阻焊接之后,用超声波探伤仪15连续地测量焊接部分中的氧化物分布。 基于这些测量结果计算最佳焊接功率,并且调整来自焊接发电机6的焊接功率。 版权所有(C)2009,JPO&INPIT
    • 10. 发明专利
    • Method and equipment for manufacturing hot-rolled steel strip
    • 制造热轧钢带的方法和设备
    • JP2005007473A
    • 2005-01-13
    • JP2003295448
    • 2003-08-19
    • Jfe Steel KkJfeスチール株式会社
    • AOE SHINICHIROKOBAYASHI MASAKIHAYASHI HIROMASAYUASA DAIJIROTOMIYAMA SEIJI
    • B21D1/05B21B39/00B21B39/12B21B39/14B21B45/02
    • PROBLEM TO BE SOLVED: To prevent the generation of excessive displacement upward from the pass line and nose break, tail end break or the like due to the displacement by making a hot-rolled steel strip stably run on a run out table. SOLUTION: By jetting a fluid jet stream so as to pass through the upper part of the hot-rolled steel strip without contacting with the surface of the hot-rolled steel strip which is passed through on the pass line ( provided the steel strip conveying face of the run out table ) and making the steel strip part where is upward displaced exceeding a prescribed level from the pass line collide against the fluid jet stream, the displacement in this steel strip part is straightened. The displacement of the steel strip by the fluid jet stream is also suitably prevented because the fluid jet stream is passed through the upper part of the steel strip perfectly without contacting with the hot-rolled steel strip which is normally passed through. COPYRIGHT: (C)2005,JPO&NCIPI
    • 要解决的问题:为了防止由于通过使热轧钢带在耗尽台上稳定地运行而导致的位移,从通过线和鼻部断裂,尾端断裂等产生过大的位移。 解决方案:通过喷射流体喷射流以穿过热轧钢带的上部,而不与在通过线上通过的热轧钢带的表面接触(提供钢 输出台的带状输送面),使得从通过线向上移动超过规定水平的钢带部件与流体喷射流碰撞时,钢带部分的位移被拉直。 由于流体喷射流完全通过钢带的上部而不与通常通过的热轧钢带接触,所以也适当地防止了由流体喷射流引起的钢带的位移。 版权所有(C)2005,JPO&NCIPI