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    • 4. 发明授权
    • Synthetic fiber nonwoven web and method
    • 合成纤维非织造纤维网及方法
    • US06692825B2
    • 2004-02-17
    • US10091801
    • 2002-03-06
    • Jian QinYong LiWendy Lynn Van DykeAnthony John WisneskiPalani Raj Ramaswami WallajapetHannong Rhim
    • Jian QinYong LiWendy Lynn Van DykeAnthony John WisneskiPalani Raj Ramaswami WallajapetHannong Rhim
    • B32B300
    • D04H3/16D01D5/0985D01D5/14Y10T428/24612Y10T428/249921Y10T428/29Y10T428/2913Y10T428/2967Y10T428/2969Y10T428/31725Y10T442/183Y10T442/184Y10T442/20Y10T442/2025Y10T442/60Y10T442/607Y10T442/613Y10T442/622
    • A nonwoven web and method of preparing a novel nonwoven web of synthetic fiber are disclosed. An aqueous solution amide crosslinked synthetic precursor polymer is extruded under defined conditions through a plurality of die orifices to form a plurality of threadlines. The threadlines are attenuated with a defined primary gaseous source to form fiber under conditions of controlled macro scale turbulence and under conditions sufficient to permit the viscosity of each threadline, as it leaves a die orifice and for a distance of no more than about 8 cm, to increase incrementally with increasing distance from the die, while substantially maintaining uniformity of viscosity in the radial direction, at a rate sufficient to provide fiber having the desired attenuation and mean fiber diameter without significant fiber breakage. The attenuated threadlines are dried with a defined secondary gaseous source. The resulting fibers are deposited randomly on a moving foraminous surface to form a substantially uniform web. The moving foraminous surface is positioned about 10 to about 100 cm from the last gaseous source to contact the threadlines. The fibers have a mean fiber diameter in the range of about 0.1 to 30 &mgr;m and are substantially free of shot. The attenuating and drying steps are carried out under conditions of controlled macro scale turbulence.
    • 公开了一种制备合成纤维的新的非织造纤维网的非织造纤维网和方法。 将水溶液酰胺交联的合成前体聚合物通过多个模孔在规定的条件下挤出以形成多条丝线。 在受控的大规模湍流的条件下和在足以允许每个丝线的粘度的条件下,当纱线离开模口并且距离不超过约8厘米的条件下,丝线用限定的主要气态源减弱以形成纤维, 随着距离模具的距离的增加而逐渐增加,同时基本上保持径向粘度的均匀性,其速率足以提供具有期望的衰减和平均纤维直径的纤维而没有显着的纤维断裂。 衰减的丝线用限定的二次气源干燥。 所得纤维随机地沉积在移动的多孔表面上以形成基本均匀的网。 移动的多孔表面位于离最后气态源约10至约100厘米处以接触线。 纤维的平均纤维直径在约0.1至30μm的范围内,并且基本上没有喷射。 衰减和干燥步骤在受控的大规模湍流条件下进行。
    • 6. 发明授权
    • Synthetic fiber nonwoven web and method
    • 合成纤维非织造纤维网及方法
    • US06469130B1
    • 2002-10-22
    • US09626014
    • 2000-07-26
    • Jian QinYong LiWendy Lynn Van DykeAnthony John WisneskiPalani Raj Ramaswami WallajapetHannong Rhim
    • Jian QinYong LiWendy Lynn Van DykeAnthony John WisneskiPalani Raj Ramaswami WallajapetHannong Rhim
    • C08G7310
    • D01F6/36D01D5/14D04H1/4334Y10T428/29Y10T428/2913Y10T428/2967Y10T428/2969Y10T442/183Y10T442/184Y10T442/20Y10T442/2025Y10T442/60Y10T442/607
    • A nonwoven web and method of preparing a novel nonwoven web of synthetic fiber are disclosed. An aqueous solution amide crosslinked synthetic precursor polymer is extruded under defined conditions through a plurality of die orifices to form a plurality of threadlines. The threadlines are attenuated with a defined primary gaseous source to form fiber under conditions of controlled macro scale turbulence and under conditions sufficient to permit the viscosity of each threadline, as it leaves a die orifice and for a distance of no more than about 8 cm, to increase incrementally with increasing distance from the die, while substantially maintaining uniformity of viscosity in the radial direction, at a rate sufficient to provide fiber having,the desired attenuation and mean fiber diameter without significant fiber breakage. The attenuated threadlines are dried with a defined secondary gaseous source. The resulting fibers are deposited randomly on a moving foraminous surface to form a substantially uniform web. The moving foraminous surface is positioned about 10 to about 100 cm from the last gaseous source to contact the threadlines. The fibers have a mean fiber diameter in the range of about 0.1 to 30 &mgr;m and are substantially free of shot. The attenuating and drying steps are carried out under conditions of controlled macro scale turbulence.
    • 公开了一种制备合成纤维的新的非织造纤维网的非织造纤维网和方法。 将水溶液酰胺交联的合成前体聚合物通过多个模孔在规定的条件下挤出以形成多条丝线。 在受控的大规模湍流的条件下和在足以允许每个丝线的粘度的条件下,当纱线离开模口并且距离不超过约8厘米的条件下,丝线用限定的主要气态源减弱以形成纤维, 随着距离模具的距离的增加而逐渐增加,同时基本上保持径向粘度的均匀性,其速率足以提供具有期望的衰减和平均纤维直径而没有显着纤维断裂的纤维。 衰减的丝线用限定的二次气源干燥。 所得纤维随机地沉积在移动的多孔表面上以形成基本均匀的网。 移动的多孔表面位于离最后气态源约10至约100厘米处以接触线。 纤维的平均纤维直径在约0.1至30μm的范围内,并且基本上没有喷射。 衰减和干燥步骤在受控的大规模湍流条件下进行。
    • 7. 发明授权
    • Multi-chamber process and apparatus for forming a stabilized absorbent web
    • 用于形成稳定的吸收性纤维网的多腔室方法和装置
    • US06533989B1
    • 2003-03-18
    • US09632253
    • 2000-08-03
    • Anthony John WisneskiYong LiMichael Franklin Kalmon
    • Anthony John WisneskiYong LiMichael Franklin Kalmon
    • B27N304
    • D04H1/732D04H1/4374
    • An apparatus and process for forming an absorbent web (26) includes an airlaying of a first fibrous stratum (28), and an airlaying of an intermediate fibrous stratum (40) onto the first fibrous stratum. A liquid, wet-strength agent is distributed onto fibers of the intermediate fibrous stratum, and at least a second fibrous stratum (28) is airlaid onto the intermediate fibrous stratum (40). The method is desirably configured to operatively form or join the intermediate fibrous stratum (40) with the first and second fibrous strata, and render the intermediate fibrous stratum (40) substantially non-dispersible in an aqueous liquid. In a particular aspect, the strata of the web (26) can be operatively compressed prior to curing the wet-strength agent. In another aspect, the liquid wet-strength agent can be distributed onto the fibers of the intermediate fibrous stratum (40) during an airlaying of the intermediate fibrous stratum.
    • 用于形成吸收性纤维网(26)的装置和方法包括第一纤维层(28)的空气铺设和中间纤维层(40)到第一纤维层上的空气铺设。 将液体的湿强剂分配到中间纤维层的纤维上,并且至少第二纤维层(28)被气流成纤维层(40)。 该方法理想地构造成可操作地形成或连接中间纤维层(40)与第一和第二纤维层,并使中间纤维层(40)基本上不可分散在水性液体中。 在特定方面,在固化湿强剂之前,可以将网状物(26)的层可操作地压缩。 另一方面,在中间纤维层的气流铺设期间,液体湿强剂可以分布在中间纤维层(40)的纤维上。
    • 8. 发明授权
    • Process and apparatus for forming a stabilized absorbent web
    • 用于形成稳定的吸收性纤维网的方法和设备
    • US06533978B1
    • 2003-03-18
    • US09631492
    • 2000-08-03
    • Anthony John WisneskiYong LiMichael Franklin Kalmon
    • Anthony John WisneskiYong LiMichael Franklin Kalmon
    • B27N304
    • A61F13/8405A61F13/15658A61F13/534A61F2013/15943D04H1/4374D04H1/732
    • An apparatus and process for forming an absorbent web (26) includes an airlaying of a first fibrous stratum (28) which has a first quantity of absorbent fibers; an airlaying of a second fibrous stratum (34) which has a second quantity of absorbent fibers; and an airlaying of a third, intermediate fibrous stratum (40) which has a third quantity of absorbent fibers. The intermediate fibrous stratum has a location that is interposed between the first fibrous stratum and the second fibrous stratum. A liquid, wet-strength agent is distributed onto the fibers of the intermediate fibrous stratum (40) during the airlaying of the intermediate fibrous stratum to thereby render the intermediate fibrous stratum substantially non-dispersible. The process and apparatus are configured to operatively form or join the intermediate fibrous stratum (40) with at least the first fibrous stratum (28), and in desired aspects, the invention can integrally form or join the intermediate fibrous stratum (40) with both of the first and second fibrous strata (28) and (34), respectively. In a particular aspect, the invention can configure the first and second fibrous strata (28) and (34) to be substantially dispersible in an aqueous liquid, and in a further aspect, the composite strata of the web (26) can be operatively compressed prior to a curing of the wet-strength agent.
    • 用于形成吸收性纤维网(26)的装置和方法包括具有第一量吸收性纤维的第一纤维层(28)的气流铺设; 具有第二数量的吸收性纤维的第二纤维层(34)的气流铺设; 以及具有第三数量的吸收性纤维的第三中间纤维层(40)的气垫。 中间纤维层具有位于第一纤维层和第二纤维层之间的位置。 在中间纤维层的气流铺设期间,液态湿强剂分布在中间纤维层(40)的纤维上,从而使中间纤维层基本上不可分散。 所述方法和装置被构造成用至少第一纤维层(28)可操作地形成或连接中间纤维层(40),并且在期望的方面,本发明可以一体地形成或连接中间纤维层(40) 的第一和第二纤维层(28)和(34)。 在特定方面,本发明可以将第一和第二纤维层(28)和(34)配置为基本上分散在水性液体中,并且在另一方面,纤维网(26)的复合层可以被操作地压缩 在湿强剂固化之前。