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1. 发明授权

US4067105A Method of making an insulated splice and an insulated terminal and composite supply strip therefor 失效
标题翻译：制造绝缘接头及绝缘端子及复合供电带的方法
公开(公告)号：US4067105A
公开(公告)日：1978-01-10
申请号：US711604
申请日：1976-08-04
申请人： Irwin Zahn , Wilhelm R. Meisinger , Edward M. Fischer
发明人： Irwin Zahn , Wilhelm R. Meisinger , Edward M. Fischer
IPC分类号： H01R4/18 , H01R9/05 , H01R43/04 , H01R43/045 , H01R43/055 , H01R43/058
CPC分类号： H01R43/04 , H01R4/18 , H01R43/055 , H01R43/058 , H01R9/05 , Y10T29/49195 , Y10T29/53209 , Y10T29/53213
摘要： A method is disclosed for making an insulated splice or terminal, the method including the steps of adhering an elongated layer of non-conductive material to an elongated layer of electrically conductive material so as to form a composite supply strip; severing a predetermined length of said supply strip from the remaining supply of said strip; and crimping said length about the elements to be joined until said electrically conductive material is in electrical contact with the said elements and so that the non-conductive material forms an outer insulated layer enclosing said splice or at least a portion of said terminal. In a preferred method of the instant invention, a further step of causing the non-conductive material of the splice to "flow" is employed whereby a resultant sealed splice is produced which is impervious to moisture and other contaminants. Novel composite supply strips for use in the aforedescribed method are also disclosed as well as a novel die for use in an automatic splice producing machine which includes means for forming such splices from a continuous supply roll and optionally means for forming the composite supply strip.
摘要翻译：公开了一种用于制造绝缘接头或端子的方法，该方法包括以下步骤：将细长的非导电材料层粘附到细长的导电材料层上以形成复合供电带; 从所述条的剩余供应切断所述供应条的预定长度; 并且围绕待连接的元件卷绕所述长度，直到所述导电材料与所述元件电接触，并且使得所述非导电材料形成包围所述接头或所述端子的至少一部分的外绝缘层。在本发明的优选方法中，采用进一步使接头的非导电材料“流动”的步骤，从而产生不渗透水分和其它污染物的密封接头。还公开了用于上述方法的新型复合材料供应带以及用于自动拼接生产机的新型模具，其包括用于从连续供应辊形成这种接头的装置和用于形成复合材料供应带的任选装置。

2. 发明授权

US4429456A Apparatus for inserting elements into a workpiece 失效
标题翻译：用于将元件插入工件的装置
公开(公告)号：US4429456A
公开(公告)日：1984-02-07
申请号：US344623
申请日：1982-02-01
申请人： Irwin Zahn
发明人： Irwin Zahn
IPC分类号： H05K13/04 , B23P19/02 , B25C1/00 , B25C5/08 , B23P19/00 , A43D69/12 , B27F7/00
CPC分类号： B25C1/001 , B25C5/08 , Y10T29/49139 , Y10T29/53174 , Y10T29/5343
摘要： An apparatus is disclosed for inserting elements into a workpiece. The apparatus includes reciprocating feeding means movable between first and second positions for sequentially advancing a supply strip of integrally connected preformed elements towards the workpiece. Actuating means cooperate with the reciprocating feeding means for rotating the reciprocating feeding means when the reciprocating feeding means has reached its second position. During the rotation, the supply strip of elements rotates with respect to the lead element which has been inserted into the workpiece thereby breaking the lead element from the supply strip. As the feeding means, holding the supply strip, rotates back to its initial position, the interaction of the supply strip and the lead element which has been inserted into the workpiece polishes and wipes away any burr that may have remained during the severance. The supply strip may comprise a plurality of integrally connected preformed terminal pins which may be utilized in the electrical and electronics industry after insertion into a substrate such as a printed circuit board, but other supply strips of integrally connected preformed elements may be utilized for application in non-electrical industries.
摘要翻译：公开了一种用于将元件插入到工件中的装置。该装置包括可在第一和第二位置之间移动的往复进给装置，用于将一体连接的预成型件的供应条顺序地朝向工件前进。当往复运动的进给装置已经到达其第二位置时，致动装置与往复运动的进给装置配合，用于使往复运送装置转动。在旋转期间，元件供应带相对于已经插入工件的引线元件旋转，从而使引线元件从供给条断开。作为进给装置，保持供给带旋转回到其初始位置，供给条和被插入到工件中的引导元件的相互作用抛光并擦除在切断期间可能留下的任何毛刺。供应带可以包括多个整体连接的预成型端子销，其可以在插入诸如印刷电路板的基板中之后在电气和电子工业中使用，但是可以使用整体连接的预成型元件的其它供应条来应用于非电力行业。

3. 发明授权

US3952934A Apparatus for applying designs to pierceable materials 失效
标题翻译：将设计应用于可穿透材料的装置
公开(公告)号：US3952934A
公开(公告)日：1976-04-27
申请号：US589517
申请日：1975-06-23
申请人： Irwin Zahn
发明人： Irwin Zahn
IPC分类号： B27F7/15 , B65C5/00 , B27F7/10
CPC分类号： B65C5/00 , B27F7/15 , Y10T29/5149 , Y10T29/53261
摘要： An apparatus is disclosed for applying designs to pierceable materials, such as fabrics, paper goods, leather, etc., from a continuous supply strip containing intermittent design portions equally spaced along the length of the supply strip. The apparatus comprises feeding means for intermittently feeding the supply strip to a shearing, bending, driving and clinching station positioned above a clinching die; shearing means for severing a length of said supply strip from the end thereof; bending means for bending the cut off length into an approximately U-shaped member having a bight portion and side leg portions; driving means for driving the U-shaped member into the clinching die and through any pierceable material positioned above the die; and locater means for establishing a proper start position for the supply strip so that the design portions thereof will constitute the bight portions of the U-shaped members. The novel supply strip for use with the method and apparatus comprises a continuous elongated strip, preferably of metal, having juxtaposed design and crimping portions so that every other portion of the strip is a design portion with all of the design portions being of a first predetermined length and all of the crimping portions being of a second predetermined length, whereby the design portions will be separated by equal intervals. The supply strip includes means for establishing a proper start position such that the design portions will properly end up constituting the bight portion of the U-shaped member formed and driven by the apparatus hereof.
摘要翻译：公开了一种用于将设计应用于可穿透材料（例如织物，纸制品，皮革等）的设备，该连续供应条包含沿着供应条的长度等间隔开的间断设计部分。该装置包括供给装置，用于将供应条间歇地供给到位于夹紧模具上方的剪切，弯曲，驱动和铆接站; 用于从其端部切断所述供应带的长度的剪切装置; 用于将切断长度弯曲成具有弯曲部分和侧腿部分的大致U形构件的弯曲装置; 用于将U形构件驱动到夹紧模具中并通过位于模具上方的任何可刺穿材料的驱动装置; 以及定位装置，用于为供应带建立适当的开始位置，使其设计部分构成U形构件的弯曲部分。用于该方法和装置的新型供应带包括具有并置设计和压接部分的优选金属的连续细长条，使得带的每隔一部分是设计部分，其中所有设计部分是第一预定的长度和所有压接部分具有第二预定长度，由此设计部分将以相等的间隔分开。供给带包括用于建立适当起始位置的装置，使得设计部分将适当地最终构成由其设备形成和驱动的U形部件的弯曲部分。

4. 发明授权

US4320176A Splice gun supply strip 失效
标题翻译：接头枪供应条
公开(公告)号：US4320176A
公开(公告)日：1982-03-16
申请号：US90903
申请日：1979-11-05
申请人： Irwin Zahn
发明人： Irwin Zahn
IPC分类号： H01R43/042 , B21H8/00
CPC分类号： H01R43/0428 , Y10T428/12201
摘要： Apparatus is disclosed for forming electrical splices from a continuous supply band. The apparatus includes feeding means for feeding a preselected length of the supply band to a forming station; clinching means positioned beneath the forming station; forming means for forming said preselected length into a generally U-shaped configuration; driving means for driving the U-shaped configuration into the clinching means; and operating means for simultaneously moving the forming means and the driving means in a forward direction for a preselected length of travel sufficient to effect formation of said U-shaped configuration by said forming means and for thereafter moving only said driving means in said forward direction to drive said U-shaped configuration into said clinching means. A removable container is also disclosed which houses the continuous supply band of electrically conductive material from which the splices are formed in the apparatus with which the container is associated. The housing has an exit passageway through which the supply band may pass, and further includes feeding means carried by the housing for advancing preselected lengths of the supply band through the exit passageway and into the associated splice-forming apparatus. A supply band is also disclosed for use with such an apparatus for forming electrical splices therefrom, the supply band comprising a continuous length of flat electrically conductive material having notches at preselected locations along the length thereof. The distance between each pair of adjacent notches corresponds to the preselected length which is fed from the aforementioned container into the apparatus from which an electrical splice is formed and driven about a pair of electrical wires to be connected.
摘要翻译：公开了用于从连续供应带形成电接头的装置。该装置包括用于将供应带的预选长度馈送到成形台的进给装置; 定位装置位于成形站下方; 用于将所述预选长度形成为大致U形构造的成形装置; 用于将所述U形构造驱动到所述夹紧装置中的驱动装置; 以及操作装置，用于在向前的方向上同时移动成形装置和驱动装置以预定长度的行进，足以通过所述成形装置形成所述U形构造，并且此后仅将所述驱动装置沿所述前进方向移动到将所述U形构造驱动到所述夹紧装置中。还公开了一种可拆卸的容器，其容纳导电材料的连续供应带，在该容器相关联的装置中形成接头。壳体具有出口通道，供应带可以穿过该出口通道，并且还包括由壳体承载的进给装置，用于通过出口通道推进供应带的预选长度并进入相关联的接合形成设备。还提供了一种与这种用于从其形成电接头的装置一起使用的供应带，所述供应带包括连续长度的扁平导电材料，其沿着其长度的预选位置具有凹口。每对相邻的切口之间的距离对应于从上述容器进入到形成电接头并且围绕要连接的一对电线驱动的设备的预选长度。

5. 发明授权

US4318964A Autopin machine 无效
标题翻译：自动翻转机
公开(公告)号：US4318964A
公开(公告)日：1982-03-09
申请号：US24587
申请日：1979-03-28
申请人： Irwin Zahn , Heinrich F. Meyer
发明人： Irwin Zahn , Heinrich F. Meyer
IPC分类号： H01R43/20 , H05K13/04 , H01R13/04
CPC分类号： H05K13/04 , H01R43/205 , H01R12/585 , Y10S206/82 , Y10T428/12194
摘要： An apparatus and supply strip is disclosed for inserting terminal pins into an apertured workpiece. The apparatus includes reciprocating feeding means for sequentially advancing a supply strip of integrally connected preformed terminal pins toward the workpiece; shearing means for severing the leading one of said pins from the remainder of the supply strip; and driving means for inserting the severed lead one of said pins into the workpiece. The feeding means comprises grasping means operable only when the feeding means is moving in a first direction toward the workpiece to grasp the supply strip at the juncture of adjacent integrally connected preformed terminal pins.
摘要翻译：公开了一种将端子插头插入有孔工件的装置和供给条。该装置包括往复运送装置，用于将一体连接的预制端子销的供给条顺序地推向工件; 剪切装置用于将所述引脚的前导部分从所述供应条的其余部分切断; 以及驱动装置，用于将所述销中的一个引线插入工件中。馈送装置包括仅当馈送装置沿着第一方向朝向工件移动以在相邻的一体连接的预成形端子销的接合处抓住供应条时可操作的把持装置。

6. 发明授权

US06436517B1 Continuous molded electronic circuits 失效
标题翻译：连续模制电子电路
公开(公告)号：US06436517B1
公开(公告)日：2002-08-20
申请号：US09566855
申请日：2000-05-08
申请人： Irwin Zahn
发明人： Irwin Zahn
IPC分类号： B32B300
CPC分类号： H05K3/0097 , B29C45/0003 , B29C45/14639 , B32B27/08 , H01R43/24 , H05K1/0393 , H05K3/041 , H05K2201/09118 , H05K2201/09127 , H05K2203/1327 , H05K2203/1545 , Y10T428/24917
摘要： A continuous electrical connector or component strip of plastic or other moldable material serving as substrates and manufactured by injection molding of axial segments in sequence by a scheme providing for interlocking or interconnecting adjacent segments. Into the surface of the plastic or moldable part and tightly bonded thereto is surface-embedded a metal pattern or other metal structure. The metal structure may be metal traces serving as active parts of circuit traces of a printed circuit, with the resultant substrate with metal traces when severed from the strip functioning as a PCB to which may be added electrical components by automatic machinery. The strip can be processed by efficient reel-to-reel techniques.
摘要翻译：塑料或其它可模制材料的连续电连接器或组件条，用作基板，并通过轴向部分注射成型，通过提供互锁或互连相邻部分的方案来顺序地制造。在塑料或可模制部件的表面上并紧密地粘合在其上的表面嵌入金属图案或其它金属结构。金属结构可以是用作印刷电路的电路迹线的有源部分的金属迹线，当从作为PCB的条带切断时，所得到的基板具有金属迹线，其可以通过自动机械添加电气部件。可以通过有效的卷对卷技术处理带材。

7. 发明授权

US5835004A Electrical devices and assemblies 失效
标题翻译：电气设备和组件
公开(公告)号：US5835004A
公开(公告)日：1998-11-10
申请号：US426773
申请日：1995-04-21
申请人： James P. Gemperle , Richard A. Herms , Bengt Nyman , Irwin Zahn
发明人： James P. Gemperle , Richard A. Herms , Bengt Nyman , Irwin Zahn
IPC分类号： H01C1/14 , H01C7/02 , H01C3/06
CPC分类号： H01C1/14
摘要： Improved tape assemblies for delivering electrical devices to work stations at which the devices are installed. Each of the devices comprises a laminar electrical component sandwiched between two laminar metal members, and is preferably a PTC circuit protection device. In the assemblies, the electrical components are discrete components, but they are contacted by, and linked together through, laminar metal members which, after the assembly has been divided into separate devices, provide leads which contact and extend away from the electrical component. Preferably the metal members are prepared by cutting and forming a single strip of metal. Preferably the assembly is free from any longitudinally continuous carrier strip which much be discarded after the devices have been separated from each other. Preferably, the assemblies are sufficiently flexible to be wrapped around a reel and unwrapped at the work station.
摘要翻译：改进的磁带组件，用于将电气设备传送到安装设备的工作站。每个装置包括夹在两个层状金属构件之间的层状电气部件，并且优选地是PTC电路保护装置。在组件中，电气部件是分立部件，但是它们通过层状金属部件接触并通过层状金属部件连接在一起，在组件被分成独立的装置之后，提供接触和远离电气部件的引线。优选地，通过切割和形成单条金属条来制备金属构件。优选地，组件没有任何纵向连续的载体带，其在装置彼此分离之后被很多地丢弃。优选地，组件具有足够的柔性以围绕卷轴缠绕并在工作站处展开。

8. 发明授权

US4832622A Endless electrical connector 失效
标题翻译：无尽的电连接器
公开(公告)号：US4832622A
公开(公告)日：1989-05-23
申请号：US6440
申请日：1987-01-23
申请人： Irwin Zahn
发明人： Irwin Zahn
IPC分类号： H01R13/514 , B29C45/00 , B29C45/14 , H01R24/00 , H01R43/18 , H01R43/20 , H01R43/24
CPC分类号： B29C45/0003 , H01R43/24 , B29C45/1468 , Y10T29/49204
摘要： An endless electrical connector has a continuous header manufactured by forming axial segments in sequence. In the case of continuous extrusion, the axial segments are infinitesimal in length, whereas in the case of semicontinuous injection molding, the segments have discrete length.

9. 发明授权

US4807357A Method and apparatus for bending and inserting pin in one sequential operation 失效
标题翻译：在一个顺序操作中弯曲和插入销的方法和装置
公开(公告)号：US4807357A
公开(公告)日：1989-02-28
申请号：US43940
申请日：1987-04-29
申请人： Irwin Zahn
发明人： Irwin Zahn
IPC分类号： H01R43/02 , H01L23/32 , H01R43/00 , H01R43/20 , H05K13/04 , H01R13/41
CPC分类号： H01R43/205 , H05K13/0421 , Y10T29/4914 , Y10T29/49151 , Y10T29/49153 , Y10T29/514 , Y10T29/53209
摘要： A method for bending and inserting a pin in one sequential operation includes the steps of feeding an end of a pre-notched pin wire, shearing a connector terminal from the end of the wire, clamping one part of the terminal between jaws, displacing the jaws toward a hole in a printed circuit board, displacing a bending sheet at a rate faster than the rate at which the jaws are displaced whereby the bending shoe bends the connector terminal pin while the jaws are moving, and inserting the bent terminal in the hole in the printed circuit board. The apparatus for carrying out the method includes a bending shoe ram and an insertion ram driven at different speeds and with different stroke lengths by an eccentric pin mounted on the end of a drive shaft.
摘要翻译：一种用于在一个顺序操作中弯曲和插入销的方法包括以下步骤：将预先切口的针线的端部进给，从连接器端部剪切连接器端子，将端子的一部分夹在钳口之间，朝向印刷电路板中的孔，以比夹爪移动速率更快的速率移动弯曲片，由此弯曲靴在钳口移动时弯曲连接器端子销，并将弯曲端子插入孔中印刷电路板。用于执行该方法的装置包括一个弯曲滑枕和通过安装在驱动轴的端部上的偏心销而以不同的速度和不同行程长度驱动的插入柱塞。

10. 发明授权

US5148596A Continuous molded electronic component assembly 失效
标题翻译：连续模制电子元件组件
公开(公告)号：US5148596A
公开(公告)日：1992-09-22
申请号：US841872
申请日：1992-02-26
申请人： Irwin Zahn
发明人： Irwin Zahn
IPC分类号： H01R43/24
CPC分类号： H01R43/24 , Y10T29/49147 , Y10T29/49217 , Y10T29/4922 , Y10T29/5142 , Y10T29/53174
摘要： A continuous molded electronic component assembly process in which a continuous line of components are supplied on reels for assembly and insertion. The supply reels of electronic components are made by an injection molding process, reeled and supplied to assembly and insertion machines. The assembly and insertion machines provide the means for removing, assembling and inserting the electronic components. Examples of the process, but not limited to, are shunts, wire end terminals and pilot posts.
摘要翻译：连续模制的电子部件组装过程，其中在卷轴上提供连续的部件组件用于组装和插入。电子部件的供应卷筒通过注射成型工艺制成，卷绕并供应到组装和插入机器。组装和插入机器提供用于移除，组装和插入电子部件的装置。该方法的实例包括但不限于分流器，线端子端子和导向柱。

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