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    • 2. 发明授权
    • Thermal barrier coatings with high fracture toughness underlayer for improved impact resistance
    • 具有高断裂韧性底层的隔热涂层,以提高耐冲击性
    • US07255940B2
    • 2007-08-14
    • US10898776
    • 2004-07-26
    • Irene SpitsbergBrett Allen BoutwellRobert William Bruce
    • Irene SpitsbergBrett Allen BoutwellRobert William Bruce
    • B32B15/04F03B3/12
    • C23C14/08C23C28/321C23C28/3215C23C28/325C23C28/345C23C28/3455C23C28/42Y10T428/12611Y10T428/265
    • A reduced thermal conductivity thermal barrier coating having improved impact resistance for an underlying substrate of articles that operate at, or are exposed to, high temperatures. This coating comprises an inner high fracture toughness layer nearest to the underlying substrate and having a thickness up to about 5 mils (127 microns) sufficient to impart impact resistance to the thermal barrier coating, and comprises a zirconia-containing ceramic composition having a c/a ratio of the zirconia lattice in the range of from about 1.011 to about 1.016 and stabilized in the tetragonal phase by a stabilizing amount of a stabilizing metal oxide selected from the group consisting of yttria, calcia, ceria, scandia, magnesia, india, lanthana, gadolinia, neodymia, samaria, dysprosia, erbia, ytterbia, europia, praseodymia, and mixtures thereof. The thermal barrier coating further includes an outer thermal insulating layer adjacent to and overlaying the inner layer and comprising a ceramic thermal barrier coating material. The thermal barrier can be used to provide a thermally protected article having a substrate (e.g., metal substrate) and optionally a bond coat layer adjacent to and overlaying the substrate. The thermal barrier coating can be prepared by forming the inner high fracture toughness layer, followed by forming on the inner layer the outer thermal insulating layer.
    • 对于在高温下操作或暴露于高温的制品的下层基底,具有改善的抗冲击性的降低的导热性热障涂层。 该涂层包括最接近下面的基底的内部高断裂韧性层,其厚度至多约5密耳(127微米),足以赋予热障涂层耐冲击性,并且包含含有氧化锆的陶瓷组合物,其具有ac / a 氧化锆晶格的比例在约1.011至约1.016范围内,并通过稳定金属氧化物稳定化在四方相中,稳定金属氧化物选自氧化钇,氧化钙,二氧化铈,钪,氧化镁,印度,镧, 钆,痣,aria虫,恶臭,er虫,bia虫,欧罗巴,脯氨酸及其混合物。 隔热涂层还包括与内层相邻并覆盖内层的外部绝热层,并且包括陶瓷热障涂层材料。 热障可用于提供具有基底(例如,金属基底)和任选的邻近和覆盖基底的粘合涂层的热保护制品。 可以通过形成内部高断裂韧性层,然后在内层上形成外部绝热层来制备热障涂层。
    • 6. 发明授权
    • Ceramic compositions for thermal barrier coatings with improved mechanical properties
    • 用于具有改善的机械性能的热障涂层的陶瓷组合物
    • US07166373B2
    • 2007-01-23
    • US10921515
    • 2004-08-19
    • Irene SpitsbergBrett Allen Boutwell
    • Irene SpitsbergBrett Allen Boutwell
    • B32B9/00
    • C04B35/486C04B2235/3225C04B2235/3227C04B2235/96C23C4/11C23C14/083C23C28/3215C23C28/345C23C28/3455C23C30/00F05B2230/90F23M2900/05004Y10T428/12611
    • Zirconia-containing ceramic compositions useful for thermal barrier coatings having improved mechanical properties, especially improved fracture toughness. These compositions comprise: (1) at least about 93 mole % zirconia; (2) a stabilizing amount up to about 5 mole % of a stabilizer metal oxide selected from the group consisting of yttria, calcia, ceria, scandia, magnesia, india, gadolinia, neodymia, samaria, dysprosia, erbia, ytterbia, europia, praseodymia, and mixtures thereof, and a fracture toughness improving amount up to about 2 mole % lanthana. These ceramic compositions can be used to prepare thermal barrier coatings to provide a thermally protected article having a substrate and optionally a bond coat layer adjacent to and overlaying the substrate. The thermal barrier coating can be prepared by depositing the ceramic composition on the bond coat layer or the substrate in the absence of a bond coat layer.
    • 用于具有改进的机械性能,特别是改进的断裂韧性的热障涂层的含氧化锆的陶瓷组合物。 这些组合物包括:(1)至少约93摩尔%的氧化锆; (2)选自氧化钇,氧化钙,二氧化铈,氧化钪,氧化镁,印度,钆,氧化钕,绢云母,恶臭,er虫,bia bia,欧罗巴,脯氨酸的稳定剂金属氧化物的稳定量高达约5摩尔% 及其混合物,以及高达约2摩尔%的氧化镧的断裂韧性改善量。 这些陶瓷组合物可用于制备热障涂层以提供具有基底和任选的邻近和覆盖基底的粘合涂层的热保护制品。 热障涂层可以通过在不存在粘合涂层的情况下将陶瓷组合物沉积在粘合涂层或基底上来制备。
    • 7. 发明授权
    • Thermal barrier coatings with lower porosity for improved impact and erosion resistance
    • 具有较低孔隙率的热障涂层,以改善冲击和耐冲蚀性
    • US06916561B1
    • 2005-07-12
    • US10748518
    • 2003-12-30
    • Irene SpitsbergBrett Allen Boutwell
    • Irene SpitsbergBrett Allen Boutwell
    • C23C14/08C23C28/00C23C30/00F01D5/28B32B15/04C23C4/10C23C16/06F03B3/12
    • C23C28/321C23C14/08C23C14/083C23C28/3215C23C28/3455C23C30/00F01D5/288F05D2230/90F05D2300/2118F05D2300/611Y10T428/12611Y10T428/249953Y10T428/26Y10T428/265
    • A reduced thermal conductivity thermal barrier coating having improved impact and erosion resistance for an underlying metal substrate of articles that operate at, or are exposed to, high temperatures. This coating comprises a zirconia-containing ceramic composition having a c/a ratio in the range of from about 1.0057 to about 1.0123 and stabilized in the tetragonal phase by a stabilizing amount of a stabilizing metal oxide. The coating has a fraction of porosity of from about 0.15 to about 0.25, and an impact and erosion resistance property defined by at least one of the following formulas: (a) I=exp. [5.85−(144×s)−(3.68×p)]; and/or; (b) E=[187−(261×p)−(9989×s)], wherein s=1.0117−c/a ratio; p is the fraction of porosity; I is least about 70 g/mil; and E is least about 80 g/mil. This coating can be used to provide a thermally protected article having a metal substrate and optionally a bond coat layer adjacent to and overlaying the metal substrate. The thermal barrier coating can be prepared by depositing the zirconia-containing ceramic composition on the bond coat layer, or the metal substrate in the absence of the bond coat layer.
    • 对于在高温下操作或暴露于高温的制品的底层金属基底,具有改善的耐冲击性和耐侵蚀性的降低的热导率热障涂层。 该涂层包含c / a比在约1.0057至约1.0123范围内并通过稳定化的稳定金属氧化物稳定在四方相中的含氧化锆的陶瓷组合物。 该涂层具有约0.15至约0.25的孔隙率,以及由下列至少一种所定义的耐冲击和耐腐蚀性能:(a)I = exp。 [5.85-(144xs) - (3.68xp)]; 和/或; (b)E = [187-(261xp) - (9989xs)],其中s = 1.0117-c / a比; p是孔隙度的分数; 我至少约70g / mil; E至少约80g / mil。 该涂层可用于提供具有金属基底和任选的与金属基底相邻并覆盖金属基底的粘合涂层的热保护制品。 可以通过在不存在粘合涂层的情况下将含氧化锆的陶瓷组合物沉积在粘合涂层或金属基材上来制备热障涂层。
    • 9. 发明授权
    • Thermal barrier coatings with improved impact and erosion resistance
    • 具有改善冲击和耐冲蚀性的热障涂层
    • US06869703B1
    • 2005-03-22
    • US10748513
    • 2003-12-30
    • Irene SpitsbergBrett Allen Boutwell
    • Irene SpitsbergBrett Allen Boutwell
    • B32B15/04C23C4/10C23C14/08C23C26/00C23C28/00C23C28/04C23C30/00F01D5/28F02C7/00C23C16/06F03B3/12
    • F01D5/288C04B35/486C04B2235/3206C04B2235/3208C04B2235/3224C04B2235/3225C04B2235/3227C04B2235/761C23C4/11C23C28/3215C23C28/3455C23C30/00Y10T428/12611Y10T428/249953Y10T428/265
    • A reduced thermal conductivity thermal barrier coating having improved impact and erosion resistance for an underlying metal substrate of articles that operate at, or are exposed to, high temperatures. This coating comprises a zirconia-containing ceramic composition having a c/a ratio in the range of from about 1.0117 to about 1.0148 and stabilized in the tetragonal phase by a stabilizing amount of a stabilizer metal oxide. The coating has a fraction of porosity of from about 0.10 to about 0.25, and an impact and erosion resistance property defined by at least one of the following formulas: (a) I=exp.[5.85−(144×s)−(3.68×p)]; and/or; (b) E=[187−(261×p)−(9989×s)], wherein s=1.0117−c/a ratio; p is the fraction of porosity; I is least about 140 g/mil; and E is least about 130 g/mil. This coating can be used to provide a thermally protected article having a metal substrate and optionally a bond coat layer adjacent to and overlaying the metal substrate. The thermal barrier coating can be prepared by depositing the zirconia-containing ceramic composition on the bond coat layer, or the metal substrate in the absence of the bond coat layer.
    • 对于在高温下操作或暴露于高温的制品的底层金属基底,具有改善的耐冲击性和耐侵蚀性的降低的热导率热障涂层。 该涂层包含具有约1.0117至约1.0148范围内的c / a比的稳定金属氧化物稳定在四方相中的含氧化锆陶瓷组合物。 涂层具有约0.10至约0.25的孔隙率分数,以及由下列至少一种所定义的耐冲击和耐腐蚀性能:(a)I = exp。[5.85-(144xs) - (3.68xp) ]; 和/或; (b)E = [187-(261xp) - (9989xs)],其中s = 1.0117-c / a比; p是孔隙度的分数; 我至少约140克/密耳; E至少约为130克/密耳。 该涂层可用于提供具有金属基底和任选的与金属基底相邻并覆盖金属基底的粘合涂层的热保护制品。 可以通过在不存在粘合涂层的情况下将含氧化锆的陶瓷组合物沉积在粘合涂层或金属基材上来制备热障涂层。