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    • 3. 发明专利
    • Iron powder for powder magnetic core and production method therefor
    • 用于粉末磁芯的铁粉及其生产方法
    • JP2009120915A
    • 2009-06-04
    • JP2007297431
    • 2007-11-16
    • Kobe Steel Ltd株式会社神戸製鋼所
    • IDO HIDEKAZUHAMAGUCHI MAKIMITANI HIROYUKIAKAGI NOBUAKIHOJO TAKAFUMI
    • B22F1/02B22F1/00H01F1/24H01F1/26H01F3/08
    • PROBLEM TO BE SOLVED: To provide an iron powder for a powder magnetic core, which has an insulation layer with high heat resistance thereon.
      SOLUTION: The iron powder for the powder magnetic core has the insulation layer on its surface, which is substantially formed from a condensed phosphate, or a condensed phosphate and a hydrogen phosphate. The insulation layer can contain a small amount of talc. The condensed phosphate is preferably condensed ammonium phosphate, and the hydrogen phosphate is preferably ammonium hydrogenphosphate. The insulation film is formed on the surface of the iron powder by mixing the iron powder and an aqueous solution of the hydrogen phosphate, and heating and drying the mixture at 190°C or higher to cause a melt and condensation reaction in the hydrogen phosphate. The deposition amount of the insulation film is preferably 1 to 10 g with respect to the iron powder of 1 kg. Even after the iron powder for the powder magnetic core has been compacted and has been heated and annealed at the temperature of 600°C or higher, the compact can maintain a high specific resistance value.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供一种粉末磁芯的铁粉,其具有在其上具有高耐热性的绝缘层。 解决方案:用于粉末磁芯的铁粉在其表面上具有基本上由缩合磷酸盐,或缩合磷酸盐和磷酸氢盐形成的绝缘层。 绝缘层可以含有少量的滑石。 缩合磷酸盐优选为磷酸氢铵,磷酸氢盐优选为磷酸氢铵。 通过混合铁粉和磷酸氢钠水溶液,在铁粉表面形成绝缘膜,并在190℃以上加热干燥混合物,在磷酸氢盐中引起熔融缩合反应。 相对于1kg的铁粉,绝缘膜的沉积量优选为1〜10g。 即使用于粉末磁芯的铁粉已经被压实并且在600℃或更高的温度下被加热和退火,该成型体也可以保持高的比电阻值。 版权所有(C)2009,JPO&INPIT
    • 4. 发明专利
    • Powder for dust core, dust core and their production process
    • 粉煤灰,粉煤灰及其生产工艺
    • JP2008066665A
    • 2008-03-21
    • JP2006245888
    • 2006-09-11
    • Asmo Co LtdHitachi Powdered Metals Co LtdKobe Steel Ltdアスモ株式会社日立粉末冶金株式会社株式会社神戸製鋼所
    • MITANI HIROYUKIAKAGI NOBUAKIHOJO TAKAFUMIISHIHARA CHIOIWAKIRI MAKOTOYAMADA SOHEIJIKO YASUKUNI
    • H01F1/44B22F1/02
    • PROBLEM TO BE SOLVED: To provide powder for dust core with which a high quality core is produced when a dust core is pressure molded using soft magnetic powder coated with phenol resin as a material by filling a die smoothly with the material powder without melting resin even if the material powder is preheated near the molding temperature.
      SOLUTION: Surface of soft magnetic powder is coated with phenol resin and/or silicon resin at a rate of 0.01-0.5% for the weight of the powder wherein the coating resin contains S: 0.001-0.05%, and/or P: 0.005-0.2% for the total weight of soft magnetic powder containing the resin. When fluidity test is performed in a temperature range of 110-150°C, the powder for dust core exhibits such a fluidity as (a) the powder flows without stopping under nonvibration state or (b) even if the flow is stopped, the powder flows without stopping after a vibration is imparted.
      COPYRIGHT: (C)2008,JPO&INPIT
    • 要解决的问题:为了提供使用以酚醛树脂作为材料的软磁性粉末作为材料来压制成型时产生高质量铁心的粉尘芯的粉末,通过与材料粉末平滑地填充模具而没有 即使材料粉末在成型温度附近被预热,也会熔化树脂。 < P>解决方案:涂覆树脂含有S:0.001-0.05%的粉末的重量,软骨粉末的表面以0.01-0.5%的比例涂覆酚醛树脂和/或硅树脂,和/或P :含有树脂的软磁性粉末的总重量为0.005-0.2%。 当在110-150℃的温度范围内进行流动性测试时,粉尘粉末的粉末表现出如下流动性:(a)粉末在非振动状态下停止流动,或(b)即使流动停止,粉末 在施加振动后不停止地流动。 版权所有(C)2008,JPO&INPIT
    • 6. 发明专利
    • Iron base alloy water atomized powder and method for producing the iron base alloy water atomized powder
    • 铁基合金水原子粉及其生产铁基合金水原子粉的方法
    • JP2010047788A
    • 2010-03-04
    • JP2008210935
    • 2008-08-19
    • Kobe Steel Ltd株式会社神戸製鋼所
    • MITANI HIROYUKIAKAGI NOBUAKIHOJO TAKAFUMITANIGUCHI YUJI
    • B22F9/08B22F1/00B22F1/02B22F9/04C22C38/00
    • PROBLEM TO BE SOLVED: To provide iron base alloy water atomized powder provided with the effect characteristic of water atomized powder that the strength of the powder magnetic core to be formed is high, further can reduce coercive force and hysteresis loss proportional to the coercive force, and can produce the powder magnetic core with high efficiency.
      SOLUTION: The iron base alloy water atomized powder has a composition comprising at least one kind of element selected from the group consisting of Al, Si, Ti, Cr, Mo and Ge, and the balance Fe with inevitable impurities, and in which the average crystal grain size thereof is ≥50 μm and the number of nitrogen compounds with an aspect ratio of ≥10 present in the surface layer region from the surface to 10 μm is ≤10 pieces per 100 μm
      2 of the cross-sectional area in the surface layer. Further, the total content of the respective elements is ≤15 at.%.
      COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:为了提供具有水雾化粉末的效果的铁基合金水雾化粉末,即要形成的粉末磁芯的强度高,进一步可以降低矫顽力和滞后损耗与 矫顽力,可以高效率生产粉末磁芯。 解决方案:铁基合金水雾化粉末具有包含选自Al,Si,Ti,Cr,Mo和Ge中的至少一种元素,余量为不可避免的杂质的组成, 其平均晶粒尺寸≥50μm,表面层区域中的长宽比≥10°的氮化合物的数目从表面到10μm是≤10个/100μmSP >表面层的横截面积。 此外,各元素的总含量为≤15原子%。 版权所有(C)2010,JPO&INPIT
    • 8. 发明专利
    • Powder for powder magnetic core, powder magnetic core and method for producing the same
    • 用于粉末磁芯的粉末,粉末磁芯及其制造方法
    • JP2008231443A
    • 2008-10-02
    • JP2007067978
    • 2007-03-16
    • Kobe Steel Ltd株式会社神戸製鋼所
    • HAMAGUCHI MAKIIDO HIDEKAZUMITANI HIROYUKIAKAGI NOBUAKIHOJO TAKAFUMI
    • B22F1/00B22F3/00B22F3/02H01F1/20
    • PROBLEM TO BE SOLVED: To provide a raw material powder consisting essentially of a soft magnetic powder such as iron powder and iron based alloy powder, which has an electric resistance capable of sufficiently suppressing the generation of eddy current among grains, gives sufficient strength to a compression molded body as well, further exhibits high strength even under the high temperature conditions of about ≥100°C, and additionally, can produce a powder magnetic core of high performance without requiring a complicated oxidation prevention countermeasure or the like, i.e., a powder for a powder magnetic core; to provide a powder magnetic core using the powder; and to provide a method for producing the same.
      SOLUTION: The powder for the powder magnetic core contains phenol resin fine powder of 0.1 to 1 pts.mass and a lubricant of 0.1 to 1 pts.mass having a melting point of 30 to 80°C, and further the salt of a nitrogen-containing basic compound of 0.05 to 0.5 pts.mass as a reinforcing additive, based on 100 pts.mass of a soft magnetic powder.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:为了提供一种基本上由铁粉和铁基合金粉末等软磁性粉末组成的原料粉末,其具有能够充分抑制晶粒中涡流产生的电阻,足够 对于压缩成型体的强度也是如此,即使在约≥100℃的高温条件下也能够显示高强度,另外,可以制造高性能的粉末磁芯,而不需要复杂的防氧化对策等 粉末磁芯粉末; 使用粉末提供粉末磁芯; 并提供其制造方法。 解决方案:粉末磁芯的粉末含有0.1至1重量份的酚醛树脂细粉和熔点为30至80℃的0.1至1重量份的润滑剂,进一步的盐 基于100质量份的软磁性粉末,作为增强添加剂的0.05〜0.5重量份的含氮碱性化合物。 版权所有(C)2009,JPO&INPIT
    • 10. 发明专利
    • Atomization device
    • 自动化设备
    • JP2012111993A
    • 2012-06-14
    • JP2010261022
    • 2010-11-24
    • Kobe Steel Ltd株式会社神戸製鋼所
    • ODA TAKESHIAKAGI NOBUAKITANIGUCHI YUJI
    • B22F9/08
    • PROBLEM TO BE SOLVED: To provide an atomization device capable of uniformly atomizing metal particles over the entire width direction of a film-like jetting flow surface.SOLUTION: In the atomization device for jetting a fluid as a film-like fluid in a chevron shape from a plurality of jetting nozzles, making a molten metal flow down in the intersection area and atomizing it, the jetting angle of the jetting nozzles 2 and 2 is changed in the width direction of the film-like fluid such that the crossing angle θa of the film-like fluids F7 and F8 to the molten metal at both ends D in the width direction of the film-like fluids F7 and F8 is smaller than the crossing angle of the film-like fluids to the molten metal at the center part E in the width direction of the film-like fluids.
    • 要解决的问题:提供能够在膜状喷射流动表面的整个宽度方向上均匀雾化金属颗粒的雾化装置。 解决方案:在用于从多个喷嘴喷射作为人字形的膜状流体的流体的雾化装置中,使熔融金属在交叉区域中向下流动并使其雾化,喷射的喷射角 喷嘴2和2在膜状流体的宽度方向上变化,使得膜状流体F7和F8与膜状流体F7的宽度方向两端的熔融金属的交叉角θa F8小于膜状流体在膜状流体的宽度方向的中心部E处的熔融金属的交叉角度。 版权所有(C)2012,JPO&INPIT