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    • 8. 发明授权
    • Method of producing minute metal balls
    • 生产微小金属球的方法
    • US06911618B1
    • 2005-06-28
    • US10769915
    • 2004-02-03
    • Nobuhiko Chiwata
    • Nobuhiko Chiwata
    • B23K3/06B23K10/00
    • B23K3/0623
    • An object of the present invention is to provide a producing method by which minute metal balls having a high sphericity or roundness and a uniform diameter.The present invention provides a method of producing minute metal balls, comprising the steps of cutting a wire material having a diameter φ at predetermined distances to provide metal pieces having a cut length L equal to or smaller than 2 mm and a ratio L/φ in a range of 0.1≦L/φ≦3.0, and introducing the metal pieces into a plasma flame to spheroidize the metal pieces.In the present invention, it is preferable that the metal pieces are made of any metal selected from the group consisting of Cu, Ag, Au and Al, or an alloy as a main of any of these metals. It is also preferable that the metal pieces are made of any metal selected from the group consisting of Fe, Ti, W, Ni and Cr, or an alloy as a main of any of these metals.In addition, it is preferable that the metal pieces are introduced into the plasma flame forming a reducing atmosphere; that 1 to 20% by mass of a hydrogen gas is contained in a plasma operating gas for generating the plasma flame; and that RF plasma is used as the plasma flame.
    • 本发明的目的是提供一种具有高球形度或圆度和均匀直径的微小金属球的制造方法。 本发明提供了一种生产微小金属球的方法,包括以下步骤:切割具有预定距离的直径phi的线材,以提供切割长度L等于或小于2mm的金属片和L / phi比 0.1 <= L / phi <= 3.0的范围,并将金属片引入等离子体火焰中以使金属片球化。 在本发明中,金属片优选由选自Cu,Ag,Au和Al的任何金属或以这些金属中的任何一种为主要的合金制成。 金属片也优选由选自Fe,Ti,W,Ni和Cr中的任何金属制成,或者以这些金属中的任何一种为主要合金。 此外,优选将金属片引入形成还原气氛的等离子体火焰中; 在用于产生等离子体火焰的等离子体工作气体中含有1〜20质量%的氢气; 并且使用RF等离子体作为等离子体火焰。