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1. 发明授权

US09789537B2 Method for production of titanium ingot using scrap and apparatus therefor 有权
公开(公告)号：US09789537B2
公开(公告)日：2017-10-17
申请号：US14126858
申请日：2012-06-18
申请人： Hisamune Tanaka , Takayuki Asaoka , Norio Yamamoto , Kazuhiro Taki , Takashi Oda
发明人： Hisamune Tanaka , Takayuki Asaoka , Norio Yamamoto , Kazuhiro Taki , Takashi Oda
IPC分类号： C22B34/10 , C22B34/12 , B22D7/00 , B22D7/02 , B22D9/00 , B22D46/00 , C22B9/22 , B22D7/10 , B22D21/00 , C22B7/00 , C22C14/00 , C22C1/02 , B22D23/00
CPC分类号： B22D7/00 , B22D7/005 , B22D7/102 , B22D21/005 , B22D46/00 , C22B7/003 , C22B9/228 , C22B34/12 , C22B34/1218 , C22C1/02 , C22C14/00 , Y02P10/23
摘要： High quality titanium ingot is produced by using recovered titanium scrap as a raw material and adding additives. Scrap, each having individual information of identification and process profile information, is passed through automatic reading means to obtain the information and to store it in a data server. A calculating means calculates a combination of the scrap, titanium sponge and additives and feed rate of each of them so as to satisfy chemical composition and producing rate of a target ingot product using the individual identification pieces of information stored in the data server, during a beginning step of the ingot production, and transmits electrical signals corresponding to calculated results of the combination and the feed rates from the calculating means to a feed rate controlling means of each feed means of the titanium scrap, titanium sponge, and additives and then starting supply of them, and detecting means equipped at an extracting part of the ingot product reads actual producing rate of the ingot product, after the beginning step of the ingot production. The calculating means controls feed rate of the titanium scrap, titanium sponge, and/or additives based on the actual producing rate.

2. 发明申请

US20140121815A1 METHOD FOR PRODUCTION OF TITANIUM INGOT USING SCRAP AND APPARATUS THEREFOR 有权
标题翻译：使用刮刀生产钛罐的方法及其设备
公开(公告)号：US20140121815A1
公开(公告)日：2014-05-01
申请号：US14126858
申请日：2012-06-18
申请人： Hisamune Tanaka , Takayuki Asaoka , Norio Yamamoto , Kazuhiro Taki , Takashi Oda
发明人： Hisamune Tanaka , Takayuki Asaoka , Norio Yamamoto , Kazuhiro Taki , Takashi Oda
IPC分类号： B22D7/00
CPC分类号： B22D7/00 , B22D7/005 , B22D7/102 , B22D21/005 , B22D46/00 , C22B7/003 , C22B9/228 , C22B34/12 , C22B34/1218 , C22C1/02 , C22C14/00 , Y02P10/23
摘要： High quality titanium ingot is produced by using recovered titanium scrap as a raw material and adding additives. Scrap, each having individual information of identification and process profile information, is passed through automatic reading means to obtain the information and to store it in a data server. A calculating means calculates a combination of the scrap, titanium sponge and additives and feed rate of each of them so as to satisfy chemical composition and producing rate of a target ingot product using the individual identification pieces of information stored in the data server, during a beginning step of the ingot production, and transmits electrical signals corresponding to calculated results of the combination and the feed rates from the calculating means to a feed rate controlling means of each feed means of the titanium scrap, titanium sponge, and additives and then starting supply of them, and detecting means equipped at an extracting part of the ingot product reads actual producing rate of the ingot product, after the beginning step of the ingot production. The calculating means controls feed rate of the titanium scrap, titanium sponge, and/or additives based on the actual producing rate.
摘要翻译：采用回收的钛废料作为原料生产优质钛锭，并添加添加剂。每个具有标识和过程简档信息的单独信息的报废通过自动读取装置获得信息并将其存储在数据服务器中。计算装置计算废料，钛海绵和添加剂的组合以及它们各自的进料速率，以便满足在数据服务器中存储的各个信息的各个识别信息的目标锭产品的化学成分和产率并且将与计算结果对应的电信号和从计算装置的进给速度传送到钛废料，海绵钛和添加剂的各进料装置的进料速度控制装置，然后开始供应并且在锭生产的开始步骤之后，装配在锭产品的提取部分的检测装置读取锭产品的实际生产率。计算装置根据实际产率控制钛废料，海绵钛和/或添加剂的进料速度。

3. 发明申请

US20110318597A1 Titanium Material for Hot Rolling and Method of Producing the Same 有权
标题翻译：用于热轧的钛材料及其制造方法
公开(公告)号：US20110318597A1
公开(公告)日：2011-12-29
申请号：US13138358
申请日：2010-02-08
申请人： Kazuhiro Takahashi , Tomonori Kunieda , Kenichi Mori , Hiroaki Otsuka , Hideki Fujii , Yoshimasa Miyazaki , Takashi Oda , Hisamune Tanaka , Osamu Tada , Norio Yamamoto
发明人： Kazuhiro Takahashi , Tomonori Kunieda , Kenichi Mori , Hiroaki Otsuka , Hideki Fujii , Yoshimasa Miyazaki , Takashi Oda , Hisamune Tanaka , Osamu Tada , Norio Yamamoto
IPC分类号： B32B3/30 , B21D31/00 , B21B27/06 , B32B15/00
CPC分类号： B21B3/00 , B21B1/02 , B24B39/026 , Y10T428/12201
摘要： The present invention provides a titanium material for hot rolling that enables reduction of defects occurring on the surface (in the case of a flat material or strip coil, including not only the flat surfaces but also the side surfaces and edges) owing to the hot rolling, and a method of producing the same, particularly to a titanium material for hot rolling enabling omission of an ingot breakdown process, and a method of producing the same, characterized in that it is a titanium material for hot rolling having dimples imparted by cold plastic deformation whose mean value of the heights (Wc) of the undulation profile elements is 0.2 to 1.5 mm and mean value of the lengths (WSm) thereof is 3 to 15 mm, and makes it possible to minimize surface defects occurring in hot rolling even if a process for breaking down the ingot is omitted. The dimples are formed by plastically deforming the surface of the titanium under cold condition using a steel tool having a tip shape of a radius of curvature of 3 to 30 mm or a steel sphere of a radius of 3 to 30 mm.
摘要翻译：本发明提供一种用于热轧的钛材料，其能够减少由于热轧而在表面上发生的缺陷（在扁平材料或带状线圈的情况下，不仅包括平坦表面，而且包括侧面和边缘）及其制造方法，特别是涉及能够省略锭分解工艺的热轧用钛材及其制造方法，其特征在于，它是用于热轧的钛材料，其具有由冷塑料赋予的凹坑波纹形状元件的高度（Wc）的平均值为0.2〜1.5mm，长度（WSm）的平均值为3〜15mm的变形，即使在热轧时发生的表面缺陷也能够最小化忽略了分解锭的过程。凹坑通过使用具有3至30mm的曲率半径的尖端形状的钢制工具或半径为3至30mm的钢球而在冷态下使钛的表面发生塑性变形而形成。

4. 发明授权

US09962760B2 Titanium slab for hot rolling produced by electron-beam melting furnace, process for production thereof, and process for rolling titanium slab for hot rolling 有权
公开(公告)号：US09962760B2
公开(公告)日：2018-05-08
申请号：US13148392
申请日：2010-02-08
申请人： Hisamune Tanaka , Norio Yamamoto , Takeshi Shiraki , Takashi Oda , Yoshimasa Miyazaki , Yoshihiro Fujii , Kazuhiro Takahashi
发明人： Hisamune Tanaka , Norio Yamamoto , Takeshi Shiraki , Takashi Oda , Yoshimasa Miyazaki , Yoshihiro Fujii , Kazuhiro Takahashi
IPC分类号： B22D11/00 , B22D21/00 , B21B3/00 , B22D11/041 , B22D7/00 , B21B1/26 , B21B1/42
CPC分类号： B22D11/001 , B21B1/26 , B21B1/42 , B21B3/00 , B22D7/005 , B22D11/041 , B22D21/005 , Y10T428/12389
摘要： A titanium slab is appropriate for hot rolling, is produced by electron beam melting furnace, has superior linearity so that it can be fed into a hot rolling machine without performing breaking down process or other subsequent correcting process after production, and has good structure having no cracks at the corner parts. A process for production thereof is also provided. The titanium slab is directly produced by a mold of an electron beam melting furnace, and has the deformation of not more than 5 mm for the thickness direction versus the longitudinal direction and deformation of not more than 2.5 mm for the width direction versus the longitudinal direction, both per a length of 1000 mm of the slab. The process for production of this titanium slab for hot rolling has a step of using an electron beam melting furnace in which its rectangular mold has mold walls of a long side and mold walls of a short side, and a step of pouring molten metal from one of the mold walls of a short side. Furthermore, a mold having chamfered parts at the corner parts can be used in the process.

5. 发明授权

US08709178B2 Titanium material for hot rolling and method of producing the same 有权
标题翻译：用于热轧的钛材料及其制造方法
公开(公告)号：US08709178B2
公开(公告)日：2014-04-29
申请号：US13138358
申请日：2010-02-08
申请人： Kazuhiro Takahashi , Tomonori Kunieda , Kenichi Mori , Hiroaki Otsuka , Hideki Fujii , Yoshimasa Miyazaki , Takashi Oda , Hisamune Tanaka , Osamu Tada , Norio Yamamoto
发明人： Kazuhiro Takahashi , Tomonori Kunieda , Kenichi Mori , Hiroaki Otsuka , Hideki Fujii , Yoshimasa Miyazaki , Takashi Oda , Hisamune Tanaka , Osamu Tada , Norio Yamamoto
IPC分类号： C22C14/00
CPC分类号： B21B3/00 , B21B1/02 , B24B39/026 , Y10T428/12201
摘要： The present invention provides a titanium material for hot rolling which enables reduction of defects on the surface (in the case of a flat material or strip coil, including not only the flat surfaces but also the side surfaces and edges) due to hot rolling. The titanium material for hot rolling has dimples imparted by cold plastic deformation whose mean value of the heights (Wc) of the undulation profile elements is 0.2 to 1.5 mm and mean value of the lengths (WSm) thereof is 3 to 15 mm. The invention also provides a method of producing the titanium material and a method of hot rolling the titanium material.
摘要翻译：本发明提供一种用于热轧的钛材料，其能够减少由于热轧而导致的表面上的缺陷（在扁平材料或带状线圈的情况下，不仅包括平坦表面，而且包括侧面和边缘）。用于热轧的钛材料具有通过冷塑性变形赋予的凹坑，其波动形状元件的高度（Wc）的平均值为0.2至1.5mm，并且其长度（WSm）的平均值为3至15mm。本发明还提供一种钛材料的制造方法和钛材料的热轧方法。

6. 发明申请

US20110308291A1 TITANIUM SLAB FOR HOT ROLLING PRODUCED BY ELECTRON-BEAM MELTING FURNACE, PROCESS FOR PRODUCTION THEREOF, AND PROCESS FOR ROLLING TITANIUM SLAB FOR HOT ROLLING 有权
标题翻译：用于电子束熔融炉生产的热轧用钛硅酸盐板，其生产方法和用于轧制钛酸钡的方法
公开(公告)号：US20110308291A1
公开(公告)日：2011-12-22
申请号：US13148392
申请日：2010-02-08
申请人： Hisamune Tanaka , Norio Yamamoto , Takeshi Shiraki , Takashi Oda , Yoshimasa Miyazaki , Yoshihiro Fujii , Kazuhiro Takahashi
发明人： Hisamune Tanaka , Norio Yamamoto , Takeshi Shiraki , Takashi Oda , Yoshimasa Miyazaki , Yoshihiro Fujii , Kazuhiro Takahashi
IPC分类号： B21B1/08 , B32B15/01 , B32B3/30 , B32B3/02 , B22D25/06 , B22D27/02
CPC分类号： B22D11/001 , B21B1/26 , B21B1/42 , B21B3/00 , B22D7/005 , B22D11/041 , B22D21/005 , Y10T428/12389
摘要： A titanium slab is appropriate for hot rolling, is produced by electron beam melting furnace, has superior linearity so that it can be fed into a hot rolling machine without performing breaking down process or other subsequent correcting process after production, and has good structure having no cracks at the corner parts. A process for production thereof is also provided. The titanium slab is directly produced by a mold of an electron beam melting furnace, and has the deformation of not more than 5 mm for the thickness direction versus the longitudinal direction and deformation of not more than 2.5 mm for the width direction versus the longitudinal direction, both per a length of 1000 mm of the slab. The process for production of this titanium slab for hot rolling has a step of using an electron beam melting furnace in which its rectangular mold has mold walls of a long side and mold walls of a short side, and a step of pouring molten metal from one of the mold walls of a short side. Furthermore, a mold having chamfered parts at the corner parts can be used in the process.
摘要翻译：钛板适用于热轧，由电子束熔炼炉制造，具有优异的线性，可以在不进行分解处理或其他后续的制造后的校正工序的情况下进给到热轧机中，并且具有良好的结构拐角处有裂缝。还提供了其生产方法。钛板由电子束熔融炉的模具直接制造，厚度方向相对于长度方向的变形为5mm以下，宽度方向相对于长度方向的变形为2.5mm以下，每个长度为1000mm的板坯。制造这种用于热轧的钛板坯的方法具有使用电子束熔化炉的步骤，其中其矩形模具具有长边的模具壁和短边的模具壁，以及从一侧浇注熔融金属的步骤的模具墙壁的短边。此外，在该过程中可以使用在拐角部分具有倒角部分的模具。

7. 发明授权

US09744588B2 Melting furnace for producing metal 有权
公开(公告)号：US09744588B2
公开(公告)日：2017-08-29
申请号：US14000223
申请日：2012-02-27
申请人： Takashi Oda , Hisamune Tanaka , Takeshi Shiraki , Norio Yamamoto
发明人： Takashi Oda , Hisamune Tanaka , Takeshi Shiraki , Norio Yamamoto
IPC分类号： B22D7/06 , B22D11/124 , F27B7/00 , F27D3/14 , B22D47/00 , F27B19/04 , B22D11/00 , B22D11/04 , B22D11/055 , B22D11/14 , B22D41/015
CPC分类号： B22D7/005 , B22D7/06 , B22D7/064 , B22D9/006 , B22D11/001 , B22D11/0403 , B22D11/0406 , B22D11/041 , B22D11/055 , B22D11/124 , B22D11/1243 , B22D11/1245 , B22D11/141 , B22D11/147 , B22D21/005 , B22D41/015 , B22D47/00 , F27B7/00 , F27B14/06 , F27B14/0806 , F27B14/14 , F27B19/04 , F27B2014/008 , F27B2014/0812 , F27B2014/0818 , F27D3/14 , F27D11/12
摘要： In production of a reactive metal using a melting furnace for producing metal having a hearth, ingots can be efficiently produced by efficiently cooling the ingots extracted from the mold provided in the melting furnace. In addition, an apparatus structure in which multiple ingots can be produced with high efficiency and high quality from one hearth, is provided. A melting furnace for producing metal is provided, the furnace has a hearth for having molten metal formed by melting raw material, a mold in which the molten metal is poured, an extracting jig which is provided below the mold for extracting ingot cooled and solidified downwardly, a cooling member for cooling the ingot extracted downwardly of the mold, and an outer case for keeping the hearth, the mold, the extracting jig, and the cooling member separated from the air, wherein at least one mold and extracting jig are provided in the outer case, and the cooling member is provided between the outer case and the ingot, or between the multiple ingots.

8. 发明申请

US20130327493A1 MELTING FURNACE FOR PRODUCING METAL 有权
标题翻译：冶金炉生产金属
公开(公告)号：US20130327493A1
公开(公告)日：2013-12-12
申请号：US14000223
申请日：2012-02-27
申请人： Takashi Oda , Hisamune Tanaka , Takeshi Shiraki , Norio Yamamoto
发明人： Takashi Oda , Hisamune Tanaka , Takeshi Shiraki , Norio Yamamoto
IPC分类号： B22D7/06 , B22D47/00
CPC分类号： B22D7/005 , B22D7/06 , B22D7/064 , B22D9/006 , B22D11/001 , B22D11/0403 , B22D11/0406 , B22D11/041 , B22D11/055 , B22D11/124 , B22D11/1243 , B22D11/1245 , B22D11/141 , B22D11/147 , B22D21/005 , B22D41/015 , B22D47/00 , F27B7/00 , F27B14/06 , F27B14/0806 , F27B14/14 , F27B19/04 , F27B2014/008 , F27B2014/0812 , F27B2014/0818 , F27D3/14 , F27D11/12
摘要： In production of a reactive metal using a melting furnace for producing metal having a hearth, ingots can be efficiently produced by efficiently cooling the ingots extracted from the mold provided in the melting furnace. In addition, an apparatus structure in which multiple ingots can be produced with high efficiency and high quality from one hearth, is provided. A melting furnace for producing metal is provided, the furnace has a hearth for having molten metal formed by melting raw material, a mold in which the molten metal is poured, an extracting jig which is provided below the mold for extracting ingot cooled and solidified downwardly, a cooling member for cooling the ingot extracted downwardly of the mold, and an outer case for keeping the hearth, the mold, the extracting jig, and the cooling member separated from the air, wherein at least one mold and extracting jig are provided in the outer case, and the cooling member is provided between the outer case and the ingot, or between the multiple ingots.
摘要翻译：在使用用于制造具有炉床的金属的熔炉的反应性金属的制造中，可以通过有效地冷却从设置在熔化炉中的模具中提取的锭而有效地制造锭。此外，提供了一种可以从一个炉膛以高效率和高质量生产多个锭的装置结构。提供了一种用于生产金属的熔化炉，炉具有一个炉底，用于熔化原材料形成的熔融金属，一个熔融金属浇注的模具，一个提取夹具，该模具设置在模具下方，用于将铸锭向下冷却和固化，用于冷却从模具向下抽出的铸锭的冷却部件，以及用于保持与空气分离的炉床，模具，提取夹具和冷却部件的外壳，其中至少一个模具和提取夹具设置在外壳和冷却构件设置在外壳和锭之间，或者在多个锭之间。

9. 发明授权

US09719154B2 Titanium slab for hot rolling, and method of producing and method of rolling the same 有权
公开(公告)号：US09719154B2
公开(公告)日：2017-08-01
申请号：US13148395
申请日：2010-02-08
申请人： Kazuhiro Takahashi , Tomonori Kunieda , Kenichi Mori , Hiroaki Otsuka , Hideki Fujii , Yoshihiro Fujii , Yoshimasa Miyazaki , Takashi Oda , Hisamune Tanaka , Osamu Tada
发明人： Kazuhiro Takahashi , Tomonori Kunieda , Kenichi Mori , Hiroaki Otsuka , Hideki Fujii , Yoshihiro Fujii , Yoshimasa Miyazaki , Takashi Oda , Hisamune Tanaka , Osamu Tada
IPC分类号： C22C14/00 , B22D21/00 , B22D11/041 , C22F1/18 , C22B34/12 , B22D11/00 , B22D11/115
CPC分类号： C22B34/1295 , B22D11/00 , B22D11/041 , B22D11/115 , B22D21/005 , C22C14/00 , C22F1/183 , Y10T428/12229
摘要： The present invention provides a titanium slab for hot rolling which can be fed into a general purpose hot-rolling mill for producing strip coil, without passage through a breakdown process such as blooming or a straightening process, and can further suppress surface defect occurrence of the hot-rolled strip coil, and a method of producing and a method of rolling the same, characterized in that in the cast titanium slab an angle θ formed by the crystal growth direction (solidification direction) from the surface layer toward the interior and a direction parallel to the slab casting direction (longitudinal direction) is 45 to 90°, and moreover, there is a surface layer structure of 10 mm or greater whose θ is 70 to 90°, and further characterized in that a crystal grain layer of 10 mm or greater is formed whose C-axis direction inclination of a titanium α phase is, as viewed from the side of the slab to be hot rolled, in the range of 35 to 90° from the normal direction of the surface to be hot rolled. The titanium slab concerned is produced using an electron beam melting furnace by casting at an extraction rate of 1.0 cm/min or greater.

10. 发明申请

US20110308760A1 APPARATUS FOR PRODUCTION OF METALLIC SLAB USING ELECTRON BEAM, AND PROCESS FOR PRODUCTION OF METALLIC SLAB USING THE APPARATUS 审中-公开
标题翻译：用于生产使用电子束的金属板的装置以及使用装置生产金属板的方法
公开(公告)号：US20110308760A1
公开(公告)日：2011-12-22
申请号：US13148377
申请日：2009-02-08
申请人： Hisamune Tanaka , Osamu Tada , Takashi Oda , Yoshimasa Miyazaki , Kazuhiro Takahashi
发明人： Hisamune Tanaka , Osamu Tada , Takashi Oda , Yoshimasa Miyazaki , Kazuhiro Takahashi
IPC分类号： B22D25/06 , F27B3/08 , B22D45/00
CPC分类号： C22B9/228 , B22D11/00 , B22D11/041 , B22D11/05 , B22D11/113 , C22B34/1295 , C22B34/24
摘要： An apparatus and method allows the width of high-melting temperature reactive metallic slabs produced in an electron beam melting furnace to be easily changed. The apparatus for production of the metallic slabs by the electron beam melting has a metal melting part and a metal extraction part mutually separated by an air tight valve; a metal melting part has a melting chamber, electron gun, hearth, a mold of variable wall distance, and an air tight valve; and the metal extraction part has a slab chamber, an extraction base, an extracting shaft, and an drive unit for extracting the metal slab. The method for production of the metallic slab using this apparatus has a step of pulling a previous metallic slab produced in the rectangular mold out of the rectangular mold, a step of moving the short mold wall(s) of the rectangular mold to change the width of the rectangular mold, and a step of producing a subsequent metallic slab.
摘要翻译：一种装置和方法允许容易地改变在电子束熔化炉中产生的高熔点温度的反应性金属板的宽度。通过电子束熔融制造金属板的装置具有通过气密阀相互分离的金属熔化部分和金属提取部分; 金属熔化部分具有熔化室，电子枪，炉床，可变壁距离的模具和气密阀; 并且金属提取部具有板状室，提取基座，提取轴和用于提取金属板的驱动单元。使用该装置制造金属板的方法具有将矩形模具中生产的以前的金属板拉出矩形模具的步骤，移动矩形模具的短模具壁以改变宽度的步骤以及制造后续的金属板坯的步骤。

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