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    • 2. 发明申请
    • INJECTION MOLDING MACHINE
    • 注塑机
    • US20080305202A1
    • 2008-12-11
    • US11937708
    • 2007-11-09
    • Akira OOMORIJunpei MARUYAMASatoshi TAKATSUGIWataru SHIRAISHI
    • Akira OOMORIJunpei MARUYAMASatoshi TAKATSUGIWataru SHIRAISHI
    • B29C45/76B29C45/50
    • B29C45/76B29C45/52B29C2045/7606B29C2945/76013B29C2945/76096B29C2945/76187B29C2945/76381B29C2945/76652
    • An injection molding machine estimates a check valve wear amount, making it possible to predict a check valve use limit. At start of injection, the check valve is at a position advanced a stroke S0 with respect to a screw position (a position of a check seat that contacts the check valve and closes a resin flow channel). As the screw advances, the check valve retreats and closes when the screw moves a distance X0. When the check valve is worn ΔS (S1=S0+ΔS), it closes when the screw moves X1. Since the check valve stroke and the distance the screw moves until the check valve closes are proportional, S0/X0=S1/X1=a. Therefore, ΔS=aX1−S0, and the wear amount ΔS can be obtained by detecting the check valve closing position X1 and using this position X1 and the known stroke S0. The closing position is detected from the peak value of rotational force acting on the screw. Once the wear amount is obtained, the check valve use limit can be predicted from an allowable value of wear.
    • 注射成型机估计止回阀磨损量,使得可以预测止回阀的使用限度。 在注射开始时,止回阀位于相对于螺钉位置(与止回阀接触的止回阀的位置并且封闭树脂流动通道)的行程S0上升的位置。 随着螺丝的进行,当螺丝移动一段距离X0时,止回阀就退回并关闭。 当止回阀磨损DeltaS(S1 = S0 + DeltaS)时,螺钉移动X1时关闭。 由于止回阀行程和螺杆移动直到止回阀关闭的距离成正比,所以S0 / X0 = S1 / X1 = a。 因此,DeltaS = aX1-S0,并且可以通过检测止回阀关闭位置X1并使用该位置X1和已知行程S0来获得磨损量DeltaS。 根据作用在螺杆上的旋转力的峰值来检测关闭位置。 一旦得到磨损量,可以从允许的磨损值预测止回阀的使用极限。