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1. 发明授权

US07838462B2 Ceramic support capable of supporting catalyst, catalyst-ceramic body and processes for producing same 有权
标题翻译：能够支撑催化剂，催化剂 - 陶瓷体的陶瓷载体及其制造方法
公开(公告)号：US07838462B2
公开(公告)日：2010-11-23
申请号：US11340542
申请日：2006-01-27
申请人： Hideki Kita , Jayaseelan Daniel Doni , Naoki Kondo , Shunkichi Ueno , Kazuhiko Koike , Keiichi Yamada , Tomohiko Nakanishi
发明人： Hideki Kita , Jayaseelan Daniel Doni , Naoki Kondo , Shunkichi Ueno , Kazuhiko Koike , Keiichi Yamada , Tomohiko Nakanishi
IPC分类号： B01J23/02 , B01J23/00 , C04B35/00
CPC分类号： C04B35/195 , B01J21/16 , B01J35/04 , C04B35/6303 , C04B38/0006 , C04B2111/0081 , C04B2235/3213 , C04B2235/3218 , C04B2235/3229 , C04B2235/3272 , C04B2235/3409 , C04B2235/3418 , C04B2235/3445 , C04B2235/349 , C04B2235/445 , C04B2235/5445 , C04B2235/72 , C04B2235/78 , C04B2235/96 , C04B2235/9607 , C04B38/0009
摘要： A needle-shaped ceramic body having as its base material a cordierite porous body having a high specific surface area and superior thermal shock resistance, and a needle-shaped catalyst-ceramic body are provided.The present invention relates to a needle-shaped ceramic body having as its base material a needle-shaped cordierite in which the tips thereof are rounded, a needle-shaped catalyst-ceramic body loaded with a catalyst, and a method of production of a ceramic body in which a portion of a raw material (fluoride) gasified by a reaction between raw materials is grown into a needle like shape on the metal catalyst (Fe), wherein the tips of needle-shaped particles are rounded, using a vapor-liquid-solid (VLS) reaction, in a raw material burning process.A honeycomb structure composed of the needle-shaped ceramic for supporting a catalyst is provided, in which decreases in specific surface area caused by sintering can be inhibited, and it enables early catalyst activation due to the low thermal capacity, and has low pressure loss.
摘要翻译：提供具有高比表面积和优异的耐热冲击性的堇青石多孔体作为其基材的针状陶瓷体和针状催化剂陶瓷体。本发明涉及一种针状陶瓷体，其具有作为其基材的尖端为圆形的针状堇青石，装有催化剂的针状催化剂陶瓷体，以及陶瓷的制造方法将通过原料之间的反应气化的一部分原料（氟化物）的一部分在金属催化剂（Fe）上生长成针状形状的主体，其中针状颗粒的尖端是圆形的，使用气液 - 固体（VLS）反应，在原料燃烧过程中。提供了由用于支撑催化剂的针状陶瓷构成的蜂窝结构体，其中可以抑制由烧结引起的比表面积的减小，并且由于热容量低，能够使催化剂早期活化，并且压力损失低。

2. 发明申请

US20070254804A1 Needle-shaped ceramic body, needle-shaped ceramic catalyst body and method for producing same 失效
标题翻译：针状陶瓷体，针状陶瓷催化剂体及其制造方法
公开(公告)号：US20070254804A1
公开(公告)日：2007-11-01
申请号：US10582957
申请日：2004-12-13
申请人： Jayaseelan Daniel Doni , Hideki Kita , Naoki Kondo , Shunkichi Ueno , Tatsuki Ohji , Shuzo Kanzaki , Kazuhiko Koike , Takumi Suzawa , Tomohiko Nakanishi
发明人： Jayaseelan Daniel Doni , Hideki Kita , Naoki Kondo , Shunkichi Ueno , Tatsuki Ohji , Shuzo Kanzaki , Kazuhiko Koike , Takumi Suzawa , Tomohiko Nakanishi
IPC分类号： B01J21/04 , B01J23/00
CPC分类号： F01N3/2825 , B01J21/14 , B01J35/04 , B01J37/0009 , C01B33/26 , C04B35/195 , C04B38/0006 , C04B2111/0081 , F01N2370/02
摘要： The present invention provides a needle-shaped ceramic body and needle-shaped ceramic catalyst body in which a case material is a high specific surface area porous cordierite body that is stable at high temperatures, and also provides methods of producing this needle-shaped ceramic body and needle-shaped ceramic catalyst body. The present invention relates to a needle-shaped ceramic body and needle-shaped ceramic catalyst body in which a base material is a high temperature-stable, high specific surface area porous cordierite body comprising a porous structure having a prescribed porosity and formed of a needle-shaped cordierite crystal phase and further relates to methods of producing this needle-shaped ceramic body and needle-shaped ceramic catalyst body, and by using porous cordierite constituted of needle-shaped crystals as a catalyst-supporting honeycomb structure, the present invention is able to inhibit sintering-induced reduction in the specific surface area. Since a honeycomb can be directly produced as the cordierite sinter itself, an inexpensive product can be provided through the simplifying the prior-art step of coating the interior of the honeycomb.
摘要翻译：本发明提供一种针状陶瓷体和针状陶瓷催化剂体，其中壳材是高温下稳定的高比表面积的多孔堇青石体，并且还提供了制造该针状陶瓷体的方法和针状陶瓷催化剂体。本发明涉及一种针状陶瓷体和针状陶瓷催化剂体，其中基材为高温稳定，高比表面积的多孔堇青石体，其包含具有预定孔隙率的多孔结构，并由针形成形堇青石结晶相，进一步涉及该针状陶瓷体和针状陶瓷催化剂体的制造方法，通过使用由针状晶体构成的多孔堇青石作为催化剂负载蜂窝结构体，本发明能够以抑制烧结诱导的比表面积的还原。由于蜂窝状体可以直接生产为堇青石烧结体本身，所以可以通过简化涂覆蜂窝内部的现有技术的步骤来提供便宜的产品。

3. 发明授权

US07855162B2 Needle-shaped ceramic body, needle-shaped ceramic catalyst body and method for producing same 失效
标题翻译：针状陶瓷体，针状陶瓷催化剂体及其制造方法
公开(公告)号：US07855162B2
公开(公告)日：2010-12-21
申请号：US10582957
申请日：2004-12-13
申请人： Jayaseelan Daniel Doni , Hideki Kita , Naoki Kondo , Shunkichi Ueno , Tatsuki Ohji , Shuzo Kanzaki , Kazuhiko Koike , Takumi Suzawa , Tomohiko Nakanishi
发明人： Jayaseelan Daniel Doni , Hideki Kita , Naoki Kondo , Shunkichi Ueno , Tatsuki Ohji , Shuzo Kanzaki , Kazuhiko Koike , Takumi Suzawa , Tomohiko Nakanishi
IPC分类号： B01J23/00 , B01J21/00 , B01J20/00
CPC分类号： F01N3/2825 , B01J21/14 , B01J35/04 , B01J37/0009 , C01B33/26 , C04B35/195 , C04B38/0006 , C04B2111/0081 , F01N2370/02
摘要： The present invention provides a needle-shaped ceramic body and needle-shaped ceramic catalyst body in which a base material is a high specific surface area porous cordierite body that is stable at high temperatures, and also provides methods of producing this needle-shaped ceramic body and needle-shaped ceramic catalyst body. The present invention relates to a needle-shaped ceramic body and needle-shaped ceramic catalyst body in which a base material is a high temperature-stable, high specific surface area porous cordierite body comprising a porous structure having a prescribed porosity and formed of a needle-shaped cordierite crystal phase, and further relates to methods of producing this needle-shaped ceramic body and needle-shaped ceramic catalyst body, and by using porous cordierite constituted of needle-shaped crystals as a catalyst-supporting honeycomb structure, the present invention is able to inhibit sintering-induced reduction in the specific surface area. Since a honeycomb can be directly produced as the cordierite sinter itself, an inexpensive product can be provided through the simplifying the prior-art step of coating the interior of the honeycomb.
摘要翻译：本发明提供一种针状陶瓷体和针状陶瓷催化剂体，其中基材为高温稳定的高比表面积的多孔堇青石体，并且还提供了制造该针状陶瓷体的方法和针状陶瓷催化剂体。本发明涉及一种针状陶瓷体和针状陶瓷催化剂体，其中基材为高温稳定，高比表面积的多孔堇青石体，其包含具有预定孔隙率的多孔结构，并由针形成形堇青石结晶相，还涉及制造该针状陶瓷体和针状陶瓷催化剂体的方法，通过使用由针状晶体构成的多孔堇青石作为催化剂负载蜂窝结构体，本发明是能够抑制烧结诱导的比表面积的还原。由于蜂窝状体可以直接生产为堇青石烧结体本身，所以可以通过简化涂覆蜂窝内部的现有技术的步骤来提供便宜的产品。

4. 发明申请

US20060178265A1 Ceramic support capable of supporting catalyst, catalyst-ceramic body and processes for producing same 有权
标题翻译：能够支撑催化剂，催化剂 - 陶瓷体的陶瓷载体及其制造方法
公开(公告)号：US20060178265A1
公开(公告)日：2006-08-10
申请号：US11340542
申请日：2006-01-27
申请人： Hideki Kita , Jayaseelan Doni , Naoki Kondoh , Shunkichi Ueno , Kazuhiko Koike , Keiichi Yamada , Tomohiko Nakanishi
发明人： Hideki Kita , Jayaseelan Doni , Naoki Kondoh , Shunkichi Ueno , Kazuhiko Koike , Keiichi Yamada , Tomohiko Nakanishi
IPC分类号： B01J21/04
CPC分类号： C04B35/195 , B01J21/16 , B01J35/04 , C04B35/6303 , C04B38/0006 , C04B2111/0081 , C04B2235/3213 , C04B2235/3218 , C04B2235/3229 , C04B2235/3272 , C04B2235/3409 , C04B2235/3418 , C04B2235/3445 , C04B2235/349 , C04B2235/445 , C04B2235/5445 , C04B2235/72 , C04B2235/78 , C04B2235/96 , C04B2235/9607 , C04B38/0009
摘要： A needle-shaped ceramic body having as its base material a cordierite porous body having a high specific surface area and superior thermal shock resistance, and a needle-shaped catalyst-ceramic body are provided. The present invention relates to a needle-shaped ceramic body having as its base material a needle-shaped cordierite in which the tips thereof are rounded, a needle-shaped catalyst-ceramic body loaded with a catalyst, and a method of production of a ceramic body in which a portion of a raw material (fluoride) gasified by a reaction between raw materials is grown into a needle like shape on the metal catalyst (Fe), wherein the tips of needle-shaped particles are rounded, using a vapor-liquid-solid (VLS) reaction, in a raw material burning process. A honeycomb structure composed of the needle-shaped ceramic for supporting a catalyst is provided, in which decreases in specific surface area caused by sintering can be inhibited, and it enables early catalyst activation due to the low thermal capacity, and has low pressure loss.
摘要翻译：提供具有高比表面积和优异的耐热冲击性的堇青石多孔体作为其基材的针状陶瓷体和针状催化剂陶瓷体。本发明涉及一种针状陶瓷体，其具有作为其基材的尖端为圆形的针状堇青石，装有催化剂的针状催化剂陶瓷体，以及陶瓷的制造方法将通过原料之间的反应气化的一部分原料（氟化物）的一部分在金属催化剂（Fe）上生长成针状形状的主体，其中针状颗粒的尖端是圆形的，使用气液 - 固体（VLS）反应，在原料燃烧过程中。提供了由用于支撑催化剂的针状陶瓷构成的蜂窝结构体，其中可以抑制由烧结引起的比表面积的减小，并且由于热容量低，能够使催化剂早期活化，并且压力损失低。

5. 发明授权

US06284188B1 Process for producing cordierite honeycomb structural body and honeycomb structural body molding aid 有权
标题翻译：堇青石蜂窝结构体和蜂窝结构体成型助剂的生产工艺
公开(公告)号：US06284188B1
公开(公告)日：2001-09-04
申请号：US09348013
申请日：1999-07-06
申请人： Yosiyasu Andou , Kazuhiko Koike , Tomohiko Nakanishi
发明人： Yosiyasu Andou , Kazuhiko Koike , Tomohiko Nakanishi
IPC分类号： C04B35195
CPC分类号： C04B38/0006 , C04B35/195 , C04B35/632 , C04B35/63488
摘要： There is provided a process for obtaining a cordierite honeycomb structural body with thin cell walls and no molding defects such as cell breakage or the like. Cell breakage is prevented by limiting the maximum particle size of the cordierite starting material powder to no greater than 85% of the slit width of the extrusion molding die so that the starting material particles will not clog inside the slits or the introduction port of the slits. As one cordierite starting material, talc with a mean particle size of 5 &mgr;m or greater is used to give a honeycomb structural body with a void volume of greater than 30%, for production of a honeycomb structural body, with good moldability, having a small thickness and a low heat capacity. It is preferred to add to the starting material at least a lubricant/humectant, a binder and/or a mixture of a water-soluble polyhydric alcohol derivative and a polyhydric alcohol.
摘要翻译：提供了一种获得具有细胞壁的堇青石蜂窝结构体并且没有诸如细胞破裂等的成型缺陷的方法。通过将堇青石原料粉末的最大粒径限制在挤出成型模具的狭缝宽度的不大于85％的方式防止细胞破裂，使得原料颗粒不会堵塞狭缝或缝隙的引入口。作为一种堇青石原料，使用平均粒径为5μm以上的滑石，得到空孔体积大于30％的蜂窝结构体，制造蜂窝结构体，成形性好，成型性小厚度和低热容量。优选至少添加润滑剂/保湿剂，粘合剂和/或水溶性多元醇衍生物和多元醇的混合物的原料。

6. 发明授权

US5997984A Cordierite honeycomb structural body and method for its production 失效
标题翻译：堇青石蜂窝结构体及其生产方法
公开(公告)号：US5997984A
公开(公告)日：1999-12-07
申请号：US991244
申请日：1997-12-16
申请人： Kazuhiko Koike , Tomohiko Nakanishi , Kojiro Tokuda
发明人： Kazuhiko Koike , Tomohiko Nakanishi , Kojiro Tokuda
IPC分类号： C04B33/04 , B01D53/94 , B01J21/14 , B01J21/16 , B01J35/04 , C04B35/195 , B32B17/00
CPC分类号： C04B38/0009 , B01D53/945 , B01J21/14 , C04B35/195 , C04B2111/0081 , Y02T10/22 , Y10T428/24149 , Y10T428/24165
摘要： There are provided thin-walled honeycomb structural bodies with high strength and excellent thermal shock resistance by using as the starting material for cordierite honeycomb structural bodies a combination of talc with a median particle diameter exceeding 7 .mu.m and not greater than 20 .mu.m and with a CaO content of 0.2 wt % or less and another cordierite material such as kaolin with a median particle diameter of not greater than 1 .mu.m, molding the starting material into a honeycomb shape with a cell wall thickness of 130 .mu.m or less, and firing the mold.
摘要翻译：提供了具有高强度和优异的耐热冲击性的薄壁蜂窝结构体，其用作堇青石蜂窝结构体的起始材料，其中间粒径超过7μm并且不大于20μm的滑石和与 CaO含量为0.2重量％以下，另一种堇青石材料，例如中值粒径不大于1μm的高岭土，将原料成型为泡孔壁厚度为130μm以下的蜂窝状，点燃模具

7. 发明授权

US07358210B2 Ceramic body and ceramic catalyst body 失效
标题翻译：陶瓷体和陶瓷催化剂体
公开(公告)号：US07358210B2
公开(公告)日：2008-04-15
申请号：US10103568
申请日：2002-03-22
申请人： Masakazu Tanaka , Tomomi Hase , Takashi Kondo , Tosiharu Kondo , Hiromi Sano , Jun Hasegawa , Miho Ito , Tomohiko Nakanishi , Kazuhiko Koike , Takumi Suzawa
发明人： Masakazu Tanaka , Tomomi Hase , Takashi Kondo , Tosiharu Kondo , Hiromi Sano , Jun Hasegawa , Miho Ito , Tomohiko Nakanishi , Kazuhiko Koike , Takumi Suzawa
IPC分类号： B01J21/00
CPC分类号： C04B35/195 , B01J21/14 , B01J37/00
摘要： A ceramic body that can support a required amount of catalyst component, without lowering the characteristics such as strength, manufactured without forming a coating layer and providing a high performance ceramic catalyst body that is excellent in practical utility and durability. This ceramic body is made by substituting at least one of the constituent elements of cordierite that constitutes the substrate ceramic, for example Al, with W that is the element having an empty orbit in d or f orbit, has high bonding strength and is less susceptible to deterioration since the catalyst component Pt is supported by means of chemical bonding.
摘要翻译：可以在不形成涂层的情况下制造而不会降低强度等特性而能够支撑所需量的催化剂成分的陶瓷体，并提供实用性和耐久性优异的高性能陶瓷催化剂体。该陶瓷体通过用构成基板陶瓷的堇青石的构成元素中的至少一种，例如Al代替，具有在d或f轨道中具有空轨道的元素的W，具有高的结合强度并且较不敏感因为催化剂组分Pt是通过化学键合来负载的。

8. 发明授权

US06203882B1 Honeycomb-shaped cordierite catalyst carrier and method for producing the same 有权
标题翻译：蜂窝状堇青石催化剂载体及其制备方法
公开(公告)号：US06203882B1
公开(公告)日：2001-03-20
申请号：US09239299
申请日：1999-01-29
申请人： Kazuhiko Koike , Kojiro Tokuda , Tomohiko Nakanishi
发明人： Kazuhiko Koike , Kojiro Tokuda , Tomohiko Nakanishi
IPC分类号： B32B312
CPC分类号： C04B38/0006 , C04B35/195 , Y10T428/24149
摘要： A cordierite honeycomb body is produced by forming a cordierite material including kaoline into a honeycomb shape and sintering it. The kaoline included in the cordierite material is at least partly composed of kaolinite having a Hinckley crystallinity index of 0.5 or more thereby having a less amorphous phase portion in a kaolinite particle. Therefore, when the cordierite material is sintered, the number of micropores generated in the cordierite is decreased due to the less amorphous phase portion in the kaolinite particles. As a result, density of the cordierite is increased without increasing a C.T.E. thereof. Thus, the cordierite honeycomb body has sufficient strength even when thickness of a cell wall thereof is decreased.
摘要翻译：通过将包含高岭土的堇青石材料形成为蜂窝状并烧结来制造堇青石蜂窝体。包含在堇青石材料中的高岭土至少部分地由Hinckley结晶度指数为0.5或更高的高岭石组成，从而在高岭石颗粒中具有较少的无定形相部分。因此，当堇青石材料烧结时，由于高岭石颗粒中的非晶相部分较少，在堇青石中产生的微孔数量减少。结果，堇青石的密度增加而不增加C.T.E. 其中。因此，即使其细胞壁的厚度减小，堇青石蜂窝体也具有足够的强度。

9. 发明申请

US20070173403A1 Ceramic support capable of supporting a catalyst, a catalyst-ceramic body and processes for producing same 失效
标题翻译：能够支撑催化剂的陶瓷载体，催化剂 - 陶瓷体及其制造方法
公开(公告)号：US20070173403A1
公开(公告)日：2007-07-26
申请号：US11641770
申请日：2006-12-20
申请人： Kazuhiko Koike , Tomohiko Nakanishi , Takeshi Ueda , Masakazu Tanaka
发明人： Kazuhiko Koike , Tomohiko Nakanishi , Takeshi Ueda , Masakazu Tanaka
IPC分类号： B01J23/00
CPC分类号： B01D63/066 , B01D53/944 , B01D67/0041 , B01D71/024 , B01D71/025 , B01D2255/1021 , B01D2255/1025 , B01D2323/225 , B01D2325/10 , B01J21/14 , B01J23/42 , B01J23/464 , B01J23/63 , B01J35/04 , B01J37/0009 , B01J37/0203 , C04B35/195 , C04B38/00 , C04B2111/0081 , C04B2201/00 , C04B35/64 , C04B38/0006 , C04B38/0054 , C04B41/00 , C04B41/0063
摘要： A ceramic support capable of supporting a catalyst comprising a ceramic body having fine pores with a diameter or width up to 1000 times the ion diameter of a catalyst component to be supported on the surface of the ceramic body, the number of the fine pores being not less than 1×1011 pores per liter, is produced by introducing oxygen vacancies or lattice defects in the cordierite crystal lattice or by applying a thermal shock to form fine cracks.
摘要翻译：一种能够支撑催化剂的陶瓷载体，该催化剂包括具有细孔的陶瓷体，所述陶瓷体的直径或宽度高达待承载在陶瓷体表面上的催化剂组分的离子直径的1000倍，微孔的数量不是通过在堇青石晶格中引入氧空位或晶格缺陷或通过施加热冲击以形成细裂纹来产生小于1×10 11个/升的孔。

10. 发明授权

US07223716B1 Ceramic support capable of supporting a catalyst, a catalyst-ceramic body and processes for producing same 失效
公开(公告)号：US07223716B1
公开(公告)日：2007-05-29
申请号：US09546227
申请日：2000-04-10
申请人： Kazuhiko Koike , Tomohiko Nakanishi , Takeshi Ueda , Masakazu Tanaka
发明人： Kazuhiko Koike , Tomohiko Nakanishi , Takeshi Ueda , Masakazu Tanaka
IPC分类号： B01J23/02
CPC分类号： B01D63/066 , B01D53/944 , B01D67/0041 , B01D71/024 , B01D71/025 , B01D2255/1021 , B01D2255/1025 , B01D2323/225 , B01D2325/10 , B01J21/14 , B01J23/42 , B01J23/464 , B01J23/63 , B01J35/04 , B01J37/0009 , B01J37/0203 , C04B35/195 , C04B38/00 , C04B2111/0081 , C04B2201/00 , C04B35/64 , C04B38/0006 , C04B38/0054 , C04B41/00 , C04B41/0063
摘要： A ceramic support capable of supporting a catalyst comprising a ceramic body having fine pores with a diameter or width up to 1000 times the ion diameter of a catalyst component to be supported on the surface of the ceramic body, the number of the fine pores being not less than 1×1011 pores per liter, is produced by introducing oxygen vacancies or lattice defects in the cordierite crystal lattice or by applying a thermal shock to form fine cracks.

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