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    • 1. 发明申请
    • Armature for an electromotive device
    • 电动装置的电枢
    • US20050066516A1
    • 2005-03-31
    • US10990846
    • 2004-11-17
    • Gregory GrahamGerald Yankie
    • Gregory GrahamGerald Yankie
    • H02K3/04H02K3/26H02K3/34H02K3/47H02K13/04H02K15/02H02K15/04H02K15/12H02K23/58H02K1/00H02K17/00H02K21/00
    • H02K3/47H02K3/26H02K13/04H02K15/02H02K15/12Y10S310/06Y10T29/49009Y10T29/49012Y10T29/4902Y10T29/49071Y10T29/49073Y10T29/49146Y10T29/49169Y10T29/53839
    • An armature apparatus for brushless and brush type electric motors and a manufacturing method for same armature. The armature represents and improved design for electric motors having a rigid, thin wall configuration and high conductor packing density in the magnetic flux air gap that results in motors with higher torque and speed capabilities and the ability to operate at higher temperature than conventional motor designs. The armature is fabricated from pre-machined copper sheet metal parts with an electrical conductor pattern of numerous axially extending conductive bands. These precision machined sheet metal parts are cold rolled to form two work hardened cylinders, each cylinder having a complimentary pattern of electrically conductive bands creating a half-electric circuit. The two cold rolled metal cylinders are sized such that the smaller diameter inner cylinder fits inside the larger diameter outer cylinder. The surface of the inner cold rolled cylinder is over-wrapped with fiber strands, woven in several layers to provide physical spacing and electrical insulation. The fiber wrapped inner cylinder is placed inside the larger outer cylinder radially oriented to ensure that an electrical circuit is created by welding the inner and outer cylinder at the conductor tabs. The surface of this cylinder assembly is over-wrapped with fiber strands, woven in several layers and holding the two cylinders together. The entire armature coil is encapsulated in a potting material to add composite strength and electrical insulation. The result of this assembly is a freestanding, ironless core, inductive armature coil for brushless or brush type electric motors.
    • 一种用于无刷和电刷式电动机的电枢装置和用于相同电枢的制造方法。 衔铁代表并改进了具有刚性,薄壁构型和磁通空气间隙中高导体填充密度的电动机的设计,其导致电动机具有更高的扭矩和转速能力以及在比常规电动机设计更高的温度下操作的能力。 电枢由具有许多轴向延伸的导电带的电导体图案的预加工铜片金属部件制成。 这些精密加工的金属片部件被冷轧以形成两个加工硬化圆筒,每个圆柱体具有形成半电路的导电带的互补图案。 两个冷轧金属圆筒的尺寸使得较小直径的内筒适合于较大直径的外筒内部。 内部冷轧圆筒的表面被纤维束覆盖,编织在几层以提供物理间距和电绝缘。 纤维缠绕的内筒被放置在较大的外圆柱体的径向定向内,以确保通过在导体突片处焊接内筒和外筒来产生电路。 该汽缸组件的表面被纤维股线缠绕,织成几层并将两个汽缸保持在一起。 整个电枢线圈封装在灌封材料中,以增加复合强度和电绝缘。 该组件的结果是用于无刷或电刷式电动机的独立式,无铁芯,感应电枢线圈。
    • 2. 发明申请
    • ARMATURE WITH UNITARY COIL AND COMMUTATOR
    • 具有单线圈和通信器
    • US20050184616A1
    • 2005-08-25
    • US10785390
    • 2004-02-24
    • Gregory Graham
    • Gregory Graham
    • H01R39/04H02K3/26H02K13/08H02K19/00H02K21/00H02K23/30H02K23/56
    • H02K23/56H02K3/26H02K13/08H02K23/30Y10T29/49012
    • An armature for an electromotive device having a unitary coil and armature is disclosed. The armature may include a coil having inner and outer winding portions separated by an insulator, each of the winding portions comprising a plurality of sheet metal conductors, and a commutator having a plurality of sheet metal commutator segments each being integrally formed with one of the conductors. In one embodiment of the armature, the commutator may have a smaller outside diameter than the outside diameter of the coil. In the same or different embodiment of the armature, the commutator segments may have a width greater than the width of the conductors. The armature may be fabricated from a pair of conductive sheets by forming in each of the conductive sheets a plurality of conductive bands each having first and second conductor portions, shaping the conductive sheets into inner and outer cylinders, positioning the inner cylindrical conductive sheet inside the outer cylindrical conductive sheet, forming a coil from the first conductor portions of the inner and outer cylindrical conductive sheets, and forming a commutator from the second conductor portions of the inner and outer cylindrical conductive sheets.
    • 公开了一种具有整体线圈和电枢的电动装置的电枢。 电枢可以包括具有由绝缘体隔开的内部和外部绕组部分的线圈,每个绕组部分包括多个金属片导体,以及具有多个片状金属换向器片段的换向器,每个片状金属换向器片段与导体之一一体地形成 。 在电枢的一个实施例中,换向器可以具有比线圈的外径更小的外径。 在电枢的相同或不同实施例中,换向器段可以具有大于导体宽度的宽度。 电枢可以由一对导电片制成,通过在每个导电片中形成多个导电带,每个导电带具有第一和第二导体部分,将导电片成形为内筒和外筒,将内圆柱形导电片定位在内 外圆柱形导电片,从内圆柱形导电片和外圆柱形导电片的第一导体部分形成线圈,并从内圆柱形导电片和外圆柱形导电片的第二导体部分形成换向器。
    • 4. 发明申请
    • ARMATURE FOR AN ELECTROMOTIVE DEVICE
    • 电气装置的装置
    • US20060244324A1
    • 2006-11-02
    • US11457216
    • 2006-07-13
    • Gregory GrahamGerald Yankie
    • Gregory GrahamGerald Yankie
    • H02K1/04
    • H02K3/47H02K3/26H02K13/04H02K15/02H02K15/12Y10S310/06Y10T29/49009Y10T29/49012Y10T29/4902Y10T29/49071Y10T29/49073Y10T29/49146Y10T29/49169Y10T29/53839
    • An armature apparatus for brushless and brush type electric motors and a manufacturing method for same armature. The armature represents and improved design for electric motors having a rigid, thinwall configuration and high conductor packing density in the magnetic flux air gap that results in motors with higher torque and speed capabilities and the ability to operate at higher temperature than conventional motor designs. The armature is fabricated from pre-machined copper sheet metal parts with an electrical conductor pattern of numerous axially extending conductive bands. These precision machined sheet metal parts are cold rolled to form two work hardened cylinders, each cylinder having a complimentary pattern of electrically conductive bands creating a half-electric circuit. The two cold rolled metal cylinders are sized such that the smaller diameter inner cylinder fits inside the larger diameter outer cylinder. The surface of the inner cold rolled cylinder is over-wrapped with fiber strands, woven in several layers to provide physical spacing and electrical insulation. The fiber wrapped inner cylinder is placed inside the larger outer cylinder radially oriented to ensure that an electrical circuit is created by welding the inner and outer cylinder at the conductor tabs. The surface of this cylinder assembly is over-wrapped with fiber strands, woven in several layers and holding the two cylinders together. The entire armature coil is encapsulated in a potting material to add composite strength and electrical insulation. The result of this assembly is a freestanding, ironless core, inductive armature coil for brushless or brush type electric motors.
    • 一种用于无刷和电刷式电动机的电枢装置和用于相同电枢的制造方法。 衔铁代表并改进了具有刚性,薄壁结构和在磁通空气间隙中具有高导体填充密度的电机的设计,其导致具有更高扭矩和速度能力的电动机以及在比常规电动机设计更高的温度下操作的能力。 电枢由具有许多轴向延伸的导电带的电导体图案的预加工铜片金属部件制成。 这些精密加工的金属片部件被冷轧以形成两个加工硬化圆筒,每个圆柱体具有形成半电路的导电带的互补图案。 两个冷轧金属圆筒的尺寸使得较小直径的内筒适合于较大直径的外筒内部。 内部冷轧圆筒的表面被纤维束覆盖,编织在几层以提供物理间距和电绝缘。 纤维缠绕的内筒被放置在较大的外圆柱体的径向定向内,以确保通过在导体突片处焊接内筒和外筒来产生电路。 该汽缸组件的表面被纤维股线缠绕,织成几层并将两个汽缸保持在一起。 整个电枢线圈封装在灌封材料中,以增加复合强度和电绝缘。 该组件的结果是用于无刷或电刷式电动机的独立式,无铁芯,感应电枢线圈。
    • 6. 发明申请
    • ARMATURE FOR AN ELECTROMOTIVE DEVICE
    • 电气装置的装置
    • US20070090714A1
    • 2007-04-26
    • US11613829
    • 2006-12-20
    • Gregory GrahamGerald Yankie
    • Gregory GrahamGerald Yankie
    • H02K3/00H02K21/00H01R39/06
    • H02K3/47H02K3/26H02K13/04H02K15/02H02K15/12Y10S310/06Y10T29/49009Y10T29/49012Y10T29/4902Y10T29/49071Y10T29/49073Y10T29/49146Y10T29/49169Y10T29/53839
    • An armature apparatus for brushless and brush type electric motors and a manufacturing method for same armature. The armature represents and improved design for electric motors having a rigid, thinwall configuration and high conductor packing density in the magnetic flux air gap that results in motors with higher torque and speed capabilities and the ability to operate at higher temperature than conventional motor designs. The armature is fabricated from pre-machined copper sheet metal parts with an electrical conductor pattern of numerous axially extending conductive bands. These precision machined sheet metal parts are cold rolled to form two work hardened cylinders, each cylinder having a complimentary pattern of electrically conductive bands creating a half-electric circuit. The two cold rolled metal cylinders are sized such that the smaller diameter inner cylinder fits inside the larger diameter outer cylinder. The surface of the inner cold rolled cylinder is over-wrapped with fiber strands, woven in several layers to provide physical spacing and electrical insulation. The fiber wrapped inner cylinder is placed inside the larger outer cylinder radially oriented to ensure that an electrical circuit is created by welding the inner and outer cylinder at the conductor tabs. The surface of this cylinder assembly is over-wrapped with fiber strands, woven in several layers and holding the two cylinders together. The entire armature coil is encapsulated in a potting material to add composite strength and electrical insulation. The result of this assembly is a freestanding, ironless core, inductive armature coil for brushless or brush type electric motors.
    • 一种用于无刷和电刷式电动机的电枢装置和用于相同电枢的制造方法。 衔铁代表并改进了具有刚性,薄壁结构和在磁通空气间隙中具有高导体填充密度的电机的设计,其导致具有更高扭矩和速度能力的电动机以及在比常规电动机设计更高的温度下操作的能力。 电枢由具有许多轴向延伸的导电带的电导体图案的预加工铜片金属部件制成。 这些精密加工的金属片部件被冷轧以形成两个加工硬化圆筒,每个圆柱体具有形成半电路的导电带的互补图案。 两个冷轧金属圆筒的尺寸使得较小直径的内筒适合于较大直径的外筒内部。 内部冷轧圆筒的表面被纤维束覆盖,编织在几层以提供物理间距和电绝缘。 纤维缠绕的内筒被放置在较大的外圆柱体的径向定向内,以确保通过在导体突片处焊接内筒和外筒来产生电路。 该汽缸组件的表面被纤维股线缠绕,织成几层并将两个汽缸保持在一起。 整个电枢线圈封装在灌封材料中,以增加复合强度和电绝缘。 该组件的结果是用于无刷或电刷式电动机的独立式,无铁芯,感应电枢线圈。