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    • 2. 发明授权
    • Method for producing an elongate passage within a component
    • 用于在部件内制造细长通道的方法
    • US5013507A
    • 1991-05-07
    • US415898
    • 1989-09-29
    • Gerald J. JulienSteven P. RobinsonRonald H. Bondy
    • Gerald J. JulienSteven P. RobinsonRonald H. Bondy
    • B22C9/10B28B7/34B29C33/00B29C33/48B29C61/00
    • B29C33/0033B22C9/10B28B7/34B29C33/485B29C61/00
    • A method for creating an elongate passage of a desired cross-sectional shape and size within a component. A shape memory metal alloy is formed into an elongate element, such as a wire (16), having the cross-sectional shape and size desired of the elongate passage. The wire is embedded within a component (10) as the component is manufactured, e.g., by laying-up the component from a fiber/resin composite and curing it, or by casting the component in a mold (50) from a liquid that hardens around the memory metal alloy, embedding it in place. The liquid may comprise glass, ceramic, thermoplastic, or metal having a lower melting point than the memory metal alloy. The wire is then pulled from the component, by applying a force sufficient to convert the memory metal alloy from a soft martensitic state to a stress-induced martensitic state, thereby plastically and inelastically deforming it so that it lengthens. As the memory metal alloy wire lengthens, its cross-sectional area decreases. In addition, conversion of the memory metal alloy to its stress-induced martensitic state increases its tensile strength, preventing it from being broken by the applied force. Due to the decrease in the diameter of the wire and its increase in tensile strength, it is easily pulled free from the component, leaving behind a void having substantially the same cross-sectional shape and size as the wire.
    • 一种用于在部件内形成期望的横截面形状和尺寸的细长通道的方法。 形状记忆金属合金形成为细长元件,例如具有细长通道所需的横截面形状和尺寸的线(16)。 当制造组件时,例如通过从纤维/树脂复合材料中制备组分并使其固化,或者通过将组分浸入模具(50)中的组分从硬化的液体 围绕记忆金属合金,将其嵌入到位。 液体可以包括比记忆金属合金低的熔点的玻璃,陶瓷,热塑性或金属。 然后通过施加足以将记忆金属合金从软马氏体状态转变为应力诱发的马氏体状态的力从部件拉出,从而塑性和非弹性地使其变长,使其延长。 随着记忆金属合金丝的延长,其横截面积减小。 此外,记忆金属合金转变为其应力诱发马氏体状态增加其拉伸强度,防止其被施加的力破坏。 由于导线直径的减小及其拉伸强度的增加,容易从组件中拉出,留下具有与导线基本相同的横截面形状和尺寸的空隙。
    • 3. 发明授权
    • Sequential structural separation system
    • 顺序结构分离系统
    • US5046426A
    • 1991-09-10
    • US429525
    • 1989-10-31
    • Gerald J. JulienSteven P. Robinson
    • Gerald J. JulienSteven P. Robinson
    • F42B15/36
    • F42B15/36
    • A replacement for the conventional pyrotechnic separation device for large structural elements such as payload fairings on large missile systems is a sequence of nitinol wires or foil strips which, because of their high strength, will hold the structures together but, when heated electrically in sequence, will fuse in milliseconds to allow the structures to separate. The technique for fusing the wires sequentially is to provide wires of sequentially increasing lengths which will cause the shorter length, lower resistance wires to fuse first and the successively longer wires to fuse in sequence until all wires are fused.
    • 用于大型结构元件(例如大型导弹系统上的有效载荷整流罩)的常规烟火分离装置的替代物是一系列镍钛诺导线或箔条,其由于其高强度而将结构保持在一起,但是当依次加热时, 将以毫秒为单位进行融合,以使结构分离。 按顺序熔接线的技术是提供一些顺序增加长度的导线,这些导线会使较短的长度,较低的电阻线首先熔断,而连续的较长的导线依次熔断,直到所有导线熔合。
    • 4. 发明授权
    • Method and apparatus for sensing and damping vibration
    • US5005678A
    • 1991-04-09
    • US318393
    • 1989-03-03
    • Gerald J. JulienSteven P. Robinson
    • Gerald J. JulienSteven P. Robinson
    • F16F1/02F16F15/02G05D19/02
    • G05D19/02F16F1/021F16F15/02B60G2400/25B60G2400/91B60G2401/23B60G2500/10B60G2600/02B60G2600/04B60G2600/74B60G2600/76F16F2224/0258
    • A shape memory alloy used for both sensing and damping vibration of a structure. In one embodiment, a flat bar (12) is mounted from one end on its edge so that its other end vibrates from side-to-side at its natural resonant frequency. A vibration damping wire (30) extending longitudinally along one surface of the bar is mounted under tension between spaced apart standoffs (32); a sense wire (42) is similarly mounted along the opposite surface of the bar. The vibration damping wire and sense wire comprise a nickel-titanium (Nitinol) alloy, having a relatively high specific damping coefficient. Absorption of kinetic energy by the vibration damping wire when it is stretched by deflection of the bar greatly reduces the time required to passively damp vibration of the bar, compared to its undamped resonant time. the vibration damping wire is heated above a transition temperature by an electrical current pulse while relaxed to restore it to its unstretched length. The sense wire changes resistance in proportion to stress applied to the wire so that a voltage drop across the sense wire corresponds to the vibrational displacement of the bar. The voltage drop signal is used to control application of the current pulse in synchronization with the vibratory motion of the bar. To actively damp vibration of the bar, the pulse of electrical current is applied to heat the Nitinol alloy above its transition temperature so that it resumes a foreshortened memory shape as the bar's vibratory deflection tries to stretch the vibration damping wire. The vibration damping wire thus applies a force to the bar in opposition to its vibration. Other embodiments include a cylinder (52) and a vibration damped strut assembly (80). In these latter two embodiments, vibration damping wires and sense wires are disposed internally within the structure. A digital control (110) or analog vibration damping control (200) controls the application of current pulses to heat a selected vibration damping wire above the transition temperature in phase with the signal produced by the sensor wire.
    • 5. 发明授权
    • Nitinol ball bearing element and process for making
    • 镍钛诺球轴承元件及其制造工艺
    • US06886986B1
    • 2005-05-03
    • US10069384
    • 2000-08-18
    • Gerald J. Julien
    • Gerald J. Julien
    • B21K1/02B24B5/22B24B11/06F16C33/32F16C33/34F16C33/62F16C33/64
    • B24B5/225B21K1/02B24B11/06F16C33/32F16C33/34F16C33/62F16C33/64Y10S384/912Y10T29/49636Y10T29/49689Y10T29/49693Y10T29/49705Y10T29/49709
    • A bearing having bearing elements made of Type 60 Nitinol made by an investment casting process for producing near net shape parts of Nitinol includes making a ceramic mold having a series of spherical cavities, pouring molten Nitinol into the mold cavities, cooling the mold and the Nitinol in the cavities to produce solidified Nitinol balls, and breaking the mold away from the Nitinol balls. Nitinol rods for roller bearings can be made by conventional casting directly from the crucible in a draw-down oven. The bars are hot machined or hot rotary swaged and then centerless ground and laser cut to length, or are first cut to length and then centerless ground individually for crowned roller elements. The balls are broken or cut from the risers, leaving the gates attached, and are consolidated by healing under pressure in a hot isostatic press, then ground to the desired size. The balls or rollers are polished, then treated to create an integral ceramic finish. They are then repolished to produce an extremely smooth finish. The balls can also be cut from a sheet or plate of the ball material as cubes or cylinders and processed in an abrasive tumbler to round off the corners and edges, and the rounded cubes or cylinders can hen be ground to spherical form in conventional ball grinder.
    • 具有由60型镍钛诺制造的轴承元件的轴承通过熔融铸造工艺制造,用于生产镍铁素体的近净形状部分包括制造具有一系列球形腔的陶瓷模具,将熔融的镍钛诺(R)倾入模腔中,冷却模具和镍钛诺 在空腔中产生固化的镍钛诺球,并将模具从镍钛合金球上分开。 用于滚子轴承的镍钛诺杆可以通过直接从拉制炉中的坩埚直接铸造而成。 棒材是热加工或热旋转锻造,然后无心磨削和激光切割成长度,或者先被切割成长度,然后单独地无心磨削加工的辊子元件。 球从立管中破碎或切割,留下浇口,并通过在热等静压机中的压力下愈合而固结,然后研磨成所需尺寸。 抛光球或滚筒,然后进行处理以形成整体陶瓷表面。 然后将它们重新抛光,以产生非常光滑的光洁度。 球也可以作为立方体或圆柱体从球形材料的板材或板材切割,并在研磨滚筒中加工以使角部和边缘圆角,并且圆形立方体或圆柱体可以在常规球磨机中研磨成球形 。
    • 6. 发明授权
    • Projectile
    • 射弹
    • US06581522B1
    • 2003-06-24
    • US08018841
    • 1993-02-18
    • Gerald J. JulienRonald H. Bondy
    • Gerald J. JulienRonald H. Bondy
    • F42B518
    • F42B12/34F42B5/192F42B12/74
    • A projectile for being propelled toward a target includes a cylindrical body of Type 55 Nitinol that has a soft martensitic state that is readily deformed by rifling in the bore of a gun barrel to form grooves which ride on the rifling to spin the projectile. The Nitinol has a low coefficient of friction with the steel barrel and is sufficiently strong to prevent shedding particles or depositing projectile material in the bore. On impact with the target, the Nitinol undergoes a strain-induced shift to an ultra-high strength state in which the projectile is capable of remaining intact and concentrating its full energy on the small area of contact for maximal penetration and damage to the target instead of mushrooming widely and spreading its energy over a wide area as conventional projectiles do. Projectiles in the form of bullets, shotgun slugs, penetrating warheads, caseless ammunition and artillery shells are described.
    • 朝向目标推进的弹丸包括一种具有柔软的马氏体状态的55型镍钛诺的圆柱体,该马氏体状态通过在枪管的钻孔中膛膛容易地变形,以形成骑在膛线上以旋转射弹的凹槽。 镍钛诺与钢桶具有低摩擦系数,并且足够坚固以防止脱落颗粒或将抛射体材料沉积在孔中。 在与目标的冲击下,镍钛诺尔经受应变诱发的转变到超高强度状态,其中抛射体能够保持完整并将其全部能量集中在小的接触区域上,以最大程度地渗透和损害目标 广泛流行,并在广泛地区传播能量,如传统的射弹。 描述了子弹,霰弹枪,穿透弹头,无弹药和炮弹形式的弹丸。
    • 7. 发明授权
    • High security lock
    • 高安全锁
    • US6073469A
    • 2000-06-13
    • US482972
    • 1995-06-07
    • Gerald J. Julien
    • Gerald J. Julien
    • B60R25/00E05B15/16E05B37/14E05B47/00E05B67/22
    • B60R25/023E05B47/0009E05B51/005E05B15/1614E05B37/14
    • A high security lock includes a shackle having two ends and a lock body having openings for receiving the ends of the shackle. A latch in the lock body has a catch movable into engagement with the shackle for securing at least one end of the shackle in the body. The latch is releasable to allow the one end of the shackle to move clear of the body to open the lock. The shackle is made of a shape memory effect alloy having a characteristic that its yield strength increases when work is impressed on it, so that cutting or breaking the shackle with common tools is more difficult and time consuming than with other shackle materials. The lock thus provides a level of security substantially superior to conventional locks.
    • 高安全锁包括具有两端的钩环和具有用于接收该钩环的端部的开口的锁体。 锁体中的闩锁具有可移动地与钩环接合的卡扣,用于将钩环的至少一端固定在主体中。 闩锁是可释放的,以允许卸扣的一端移动离开主体以打开锁。 该钩环由形状记忆效应合金制成,其特征在于当其施加压力时其屈服强度增加,因此与其他钩环材料相比,用普通工具切割或破坏钩环更困难和耗时。 因此,锁提供了基本上优于常规锁的安全级别。
    • 8. 发明授权
    • Shape memory rotary actuator
    • 形状记忆旋转执行器
    • US6065934A
    • 2000-05-23
    • US32415
    • 1998-02-27
    • Arthur Dean JacotGerald J. JulienDan J. Clingman
    • Arthur Dean JacotGerald J. JulienDan J. Clingman
    • F03G7/06B64L27/00
    • F03G7/065
    • A rotary actuator (18) is provided, including an actuator assembly (20). The actuator assembly includes a torque tube (24) formed of a shape memory alloy, a super elastic NiTinol return spring (26) having a proximal end (46) and a distal end (44), and a torque tube heating element (30) positioned near the torque tube. The torque tube (24) includes a proximal end (32) and a distal end (34). The return spring and torque tube are connected at their ends, with the torque tube being pretwisted while in a martensitic state relative to the spring. Activation of the heating element causes the torque tube to enter an austenitic state in which it returns to its previous untwisted configuration. Removal of heat allows the torque tube to return to a martensitic state, further allowing the return spring to retwist the torque tube. Further provided is a unique locking assembly (22) for use with the actuator assembly. Further provided is a helicopter blade twist rotation system for use with a rotor craft blade (200) having a blade root (202) and a tip (204). The system includes a shape memory alloy rotary actuator (18) located within the blade near the blade root, and a passive torque tube (206) located within the blade and having a proximal end connected to the rotary actuator and a distal end connected to the blade near to the blade tip.
    • 提供了旋转致动器(18),其包括致动器组件(20)。 致动器组件包括由形状记忆合金形成的扭矩管(24),具有近端(46)和远端(44)的超弹性NiTinol复位弹簧(26)和扭矩管加热元件(30) 位于扭矩管附近。 扭矩管(24)包括近端(32)和远端(34)。 复位弹簧和扭矩管在其端部连接,扭矩管在相对于弹簧处于马氏体状态时被扭曲。 加热元件的激活导致扭矩管进入奥氏体状态,在该奥氏体状态下,其返回到其先前的未扭转构型。 热量的除去允许扭矩管返回到马氏体状态,进一步允许复位弹簧重新扭转扭矩管。 还提供了一种与致动器组件一起使用的独特的锁定组件(22)。 还提供了一种用于与具有叶根(202)和尖端(204)的转子工艺叶片(200)一起使用的直升机叶片扭转旋转系统。 该系统包括位于叶片附近的叶片根部处的形状记忆合金旋转致动器(18)和位于叶片内的被动扭矩管(206),并且具有连接到旋转致动器的近端和连接到叶片根部的远端 叶片靠近叶片尖端。
    • 9. 发明授权
    • Plasma spraying of nickel-titanium compound
    • 等离子体喷涂镍钛化合物
    • US6043451A
    • 2000-03-28
    • US188048
    • 1998-11-06
    • Gerald J. JulienAlbert SickingerGary A. Hislop
    • Gerald J. JulienAlbert SickingerGary A. Hislop
    • C23C4/00C23C4/02C23C4/12C23C4/18H05H1/42B23K10/00
    • C23C4/02C23C4/01C23C4/134C23C4/18H05H1/42
    • A process for diffusion bonding a coating of Nitinol intermetallic compound to a surface of a metallic substrate includes heating and cleaning the surface of the substrate to a metallurgically clean condition by creating a plasma arc in a plasmatron and partially ionizing and heating a stream of inert gas in the plasma arc. The stream of partially ionized gas from the plasmatron is directed to the surface of the substrate to remove oxides and other contaminants from the surface. Nitinol powder is entrained in a mixture of hydrogen and argon gasses heated and ionized in the plasmatron, thereby heating the powder to a partially molten state. The partially molten power is ejected in the gas mixture from the plasmatron at high velocity and impacts against the metallurgically clean heated substrate surface to produce a diffusion bond between the Nitinol intermetallic compound and the metal substrate.
    • 将镍钛诺金属间化合物的涂层扩散接合到金属基材的表面的方法包括通过在等离子体中产生等离子体电弧并将惰性气体流加热并加热并清洗基板的表面至冶金清洁状态 在等离子弧中。 来自等离子体的部分电离气体的流被引导到基板的表面以从表面去除氧化物和其它污染物。 将镍钛诺粉末夹带在氢氧和氩气体的混合物中,加热并离子化在等离子体中,从而将粉末加热至部分熔融状态。 部分熔融的功率以高速度从等离子体放出在气体混合物中,并冲击冶金清洁的加热的衬底表面,以在镍钛诺金属间化合物和金属衬底之间产生扩散接合。
    • 10. 发明授权
    • Shape memory parts of 60 Nitinol
    • 形状记忆部分60镍钛诺
    • US07005018B2
    • 2006-02-28
    • US10360769
    • 2002-03-14
    • Gerald J. Julien
    • Gerald J. Julien
    • C22F1/10C22K1/00
    • C22F1/006
    • A process for making Type 60 Nitinol with shape memory effect from hot-worked material, such as hot rolled Type 60 Nitinol sheet or plate, includes heat treatment to a temperature of 600° C.–800° C. and holding the material at that temperature until the temperature has equalized throughout, and then heat soaking at that temperature for about 15 minutes. The material is then quenched immediately from that temperature, to a temperature below 300° C. This heat treatment produces Type 60 Nitinol in a condition denoted “ultraelastic”. Ultraelastic Type 60 Nitinol has a shape memory characteristic having a very low transition temperature. The transition temperature can be tailored within a wide temperature range by the temperature of the initial heat treatment and subsequent rate of cooling.
    • 由热轧60型镍钛诺板或热轧板等热加工材料形成的具有形状记忆效应的60型镍钛诺的方法包括热处理至600℃-800℃的温度,并保持该材料 温度,直到整个温度均衡,然后在该温度下浸泡约15分钟。 然后将该材料立即从该温度淬灭至低于300℃的温度。该热处理在表示为“超临界”的条件下产生60型镍钛诺。 Ultraelastic Type 60镍钛诺具有非常低的转变温度的形状记忆特性。 转变温度可以在较宽的温度范围内通过初始热处理的温度和随后的冷却速率进行调整。