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    • 2. 发明专利
    • Method and apparatus for recovering silicon
    • 回收硅的方法和装置
    • JP2008290897A
    • 2008-12-04
    • JP2007136470
    • 2007-05-23
    • Nippon Steel CorpNippon Steel Materials Co Ltd新日本製鐵株式会社新日鉄マテリアルズ株式会社
    • ONO NOBUYUKIKONDO JIRO
    • C01B33/037B03D1/001B03D1/02B03D1/10B09B3/00B09B5/00
    • Y02W30/20Y02W30/827
    • PROBLEM TO BE SOLVED: To provide a method and apparatus for recovering silicon by which unwanted materials are effectively removed from silicon-containing waste or a silicon mixture comprising silicon-containing slag generated in silicon production and silicon is efficiently separated and recovered. SOLUTION: The method for recovering silicon includes: a step of disintegrating a silicon mixture by putting the mixture in an alkaline aqueous solution (a) and generating gas from an interface of silicon in the mixture; a step of generating gas around silicon in the disintegrated silicon mixture in an alkaline aqueous solution (b) and allowing silicon to which the gas adheres to float up; and a step of separating and recovering the floating silicon. The apparatus for recovering silicon comprises: at least a device for receiving and feeding a silicon mixture; a decomposition unit with a decomposition tank containing the alkaline aqueous solution (a) for disintegrating the silicon mixture by generating gas from an interface of silicon in the mixture; a flotation separation unit with a flotage tank containing the alkaline aqueous solution (b); and a floating substance recovery unit for separating and recovering silicon floating up in the flotage tank. COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供一种用于回收硅的方法和装置,其中不需要的材料被有效地从含硅废物中去除,或者包括在硅生产中产生的含硅渣的硅混合物被有效地分离和回收。 解决方案:回收硅的方法包括:通过将混合物置于碱性水溶液(a)中并从混合物中的硅界面产生气体来分解硅混合物的步骤; 在碱性水溶液(b)中在崩解硅混合物中在硅周围产生气体并使气体附着的硅浮起的步骤; 以及分离和回收浮置硅的步骤。 用于回收硅的装置包括:至少一个用于接收和供给硅混合物的装置; 分解单元,其具有含有碱性水溶液(a)的分解槽,用于通过从混合物中的硅界面产生气体来分解硅混合物; 具有含有碱性水溶液(b)的漂浮槽的浮选分离单元; 以及浮动物质回收单元,用于分离和回收漂浮在浮选槽中的硅。 版权所有(C)2009,JPO&INPIT
    • 3. 发明专利
    • Method for producing sodium silicate solution and method for using sodium silicate solution
    • 生产硅酸钠溶液的方法和使用硅酸钠溶液的方法
    • JP2009249224A
    • 2009-10-29
    • JP2008098670
    • 2008-04-04
    • Nippon Steel CorpNippon Steel Materials Co Ltd新日本製鐵株式会社新日鉄マテリアルズ株式会社
    • ONO NOBUYUKIKONDO JIRO
    • C01B33/32C01B33/037
    • PROBLEM TO BE SOLVED: To provide a method for producing a sodium silicate solution, in which a sodium-based by-product can be recycled and the sodium silicate solution having a stable component is produced safely from the sodium-based by-product so that the produced sodium silicate solution can be substituted for at least one chemical selected from a land improving agent, a caking agent when a casting mold is manufactured, a deinking agent for used paper, and a stabilizer of hydrogen peroxide when paper or pulp is bleached.
      SOLUTION: The method for producing the sodium silicate solution comprises the steps of: dissolving the sodium-based by-product in water, which is produced as the by-product from a process for improving purity of silicon, contains silicon and is based on sodium silicate; and further dissolving the silicon contained in the sodium-based by-product to generate hydrogen gas and produce the sodium silicate solution.
      COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种钠基副产物的生产方法,其中钠基副产物可以再循环,并且具有稳定组分的硅酸钠溶液由钠基副产物安全地生产, 产物,使得所生产的硅酸钠溶液可以代替选自陆地改良剂,制造铸模时的结块剂,废纸的脱墨剂和纸或纸浆中的过氧化氢稳定剂中的至少一种化学品 被漂白 解决方案:制备硅酸钠溶液的方法包括以下步骤:将钠基副产物溶解在水中,其作为副产物从提高纯度的方法产生,含有硅,并且是 基于硅酸钠; 并进一步溶解包含在钠基副产物中的硅以产生氢气并产生硅酸钠溶液。 版权所有(C)2010,JPO&INPIT
    • 4. 发明专利
    • Heating melting furnace, and heating melting method
    • 加热熔炼炉和加热熔炼方法
    • JP2012037195A
    • 2012-02-23
    • JP2010180012
    • 2010-08-11
    • Nippon Steel Materials Co Ltd新日鉄マテリアルズ株式会社
    • KONDO JIROGOTO KIYOSHIDONOMAE HITOSHIKISHIDA YUTAKAOHASHI WATARU
    • F27B14/08C30B15/02F27B14/10F27B14/14F27D27/00H05B3/00
    • PROBLEM TO BE SOLVED: To provide a heating melting furnace capable of preventing an inner face of a crucible from being unevenly ground due to rotation of a melted matter when magnetic field generated by electric current flowing in a resistance heater, acts on the melted matter, in the melting furnace for heating the melted matter by the resistance heater, and to provide a heating melting method using the same.SOLUTION: This heating melting furnace in which the resistance heater is disposed at an outer side of an outer wall surface of the crucible, and the melted matter received in the crucible, is rotated along an inner wall side surface of the crucible by being affected by the magnetic field generated from the resistance heater, includes a mechanism for reversing the rotating direction of the melted matter, so that the rotating direction of the melted matter can be reversed at a desired timing. In this heating melting method, the heating melting furnace is used, and the rotating direction of the melted matter can be reversed at the desired timing.
    • 要解决的问题:提供一种加热熔融炉,其能够在由电阻加热器中流过的电流产生的磁场时由于熔融物质的旋转而防止坩埚的内表面不均匀地起作用 在熔融炉中熔化的物质,通过电阻加热器加热熔融物质,并提供使用其的加热熔融法。 解决方案:这种加热熔化炉,其中电阻加热器设置在坩埚的外壁表面的外侧,并且容纳在坩埚中的熔融物质沿着坩埚的内壁侧表面旋转,通过 受到由电阻加热器产生的磁场的影响,包括用于使熔融物质的旋转方向反转的机构,使得熔融物质的旋转方向可以在期望的时刻反转。 在该加热熔融法中,使用加热熔融炉,熔融物质的旋转方向可以在期望的时刻反转。 版权所有(C)2012,JPO&INPIT
    • 6. 发明专利
    • Refractory for molten silicone and its manufacturing method
    • 氟硅胶及其制造方法
    • JP2007191344A
    • 2007-08-02
    • JP2006010508
    • 2006-01-18
    • Nippon Steel Materials Co Ltd新日鉄マテリアルズ株式会社
    • HIYOSHI MASATAKAKONDO JIRODONOMAE HITOSHI
    • C01B33/02B22D25/04B22D41/02C04B35/14
    • PROBLEM TO BE SOLVED: To provide a refractory for molten silicon, which is used in a portion to be in contact with molten silicon, has a contact surface strong against molten silicon and excellent thermal shock resistance and prevents the deposition and impregnation of molten silicon and from which impurities are not diffused into molten silicon and to provide a method for manufacturing the refractory for molten silicon.
      SOLUTION: The refractory for molten silicon, which is used in the portion to be in contact with molten silicon, consists substantially of silica glass and a phenolic resin-cured material. The method for manufacturing the refractory to be used in the portion to be in contact with molten silicon comprises a step of thermally curing a refractory material, which is obtained by mixing a phenolic resin with silica glass, at 200-250°C.
      COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:为了提供与熔融硅接触的部分中使用的熔融硅的耐火材料,具有对熔融硅强的接触表面和优异的耐热冲击性,并且防止沉积和浸渍 熔融硅,并且杂质不会从其中扩散到熔融硅中,并提供制造熔融硅耐火材料的方法。 解决方案:在与熔融硅接触的部分中使用的熔融硅耐火材料基本上由石英玻璃和酚醛树脂固化材料构成。 在用于与熔融硅接触的部分中使用的耐火材料的制造方法包括在200-250℃下将通过将酚醛树脂与石英玻璃混合而获得的耐火材料热固化的步骤。 版权所有(C)2007,JPO&INPIT
    • 7. 发明专利
    • Method for producing high purity silicon
    • 生产高纯度硅的方法
    • JP2007191347A
    • 2007-08-02
    • JP2006010516
    • 2006-01-18
    • Nippon Steel Materials Co Ltd新日鉄マテリアルズ株式会社
    • OKAJIMA MASAKIOKAZAWA KENSUKETOKUMARU SHINJIKONDO JIRO
    • C01B33/037
    • PROBLEM TO BE SOLVED: To provide a method for producing high purity silicon by which boron is is removed from silicon in order to provide the high purity silicon useful for the production of a solar battery or the like, and also by which the efficiency of a reaction for removing boron is enhanced and the durability of a vessel used for the reaction is improved.
      SOLUTION: In the method for producing the high purity silicon by removing boron contained in silicon by adding one or both of a carbonate of an alkali metal and hydrate of the carbonate and SiO
      2 into a vessel stored with molten silicon to form slag, a vessel made of an oxidation-resistant and non-electroconductive material is used as the vessel used for the boron removing reaction, and the molten silicon is directly heated by an induction heating means while cooling the vessel from outside.
      COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:为了提供一种用于生产高纯度硅的方法,通过该方法从硅中除去硼,以提供可用于生产太阳能电池等的高纯度硅, 用于除去硼的反应的效率提高,并且用于反应的容器的耐久性得到改善。 解决方案:在通过添加碱金属的碳酸盐和碳酸盐的水合物和SiO 2 中的一种或两种来除去硅中所含的硼来制造高纯度硅的方法中, 与熔融硅一起存储以形成炉渣,使用由抗氧化和非导电材料制成的容器作为用于除硼反应的容器,并且通过感应加热装置将熔融硅直接加热,同时将容器从 外。 版权所有(C)2007,JPO&INPIT
    • 8. 发明专利
    • Mold for solidifying silicon and its manufacturing method
    • 用于固化硅的模具及其制造方法
    • JP2007191343A
    • 2007-08-02
    • JP2006010507
    • 2006-01-18
    • Nippon Steel Materials Co Ltd新日鉄マテリアルズ株式会社
    • HIYOSHI MASATAKAKONDO JIRODONOMAE HITOSHI
    • C01B33/02B22C1/00B22C1/22B22C3/00
    • PROBLEM TO BE SOLVED: To provide a mold for solidifying silicon, in which the sticking of silicon can be prevented without arranging a release layer and such a risk that impurities are mixed in silicon can be eliminated at the same level as that to be reached when a quartz-made mold or a graphite-made mold is used and which can be obtained easily in a short period and to provide a method for manufacturing the mold for solidifying silicon.
      SOLUTION: The mold for solidifying silicon, which is used when a silicon-melted liquid is solidified, has a mold main body consisting substantially of silica glass and a phenolic resin-cured material. The method for manufacturing the mold for solidifying silicon comprises a step of: heating a molding material, which is obtained by mixing a phenolic resin with silica glass, at 200-250°C to thermally cure the phenolic resin in the molding material and obtain the mold main body having a predetermined shape.
      COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:为了提供一种用于固化硅的模具,其中可以防止硅的粘附而不布置剥离层,并且可以消除在硅中混入杂质的风险与以下相同的水平: 当使用石英模具或石墨制造的模具并且可以在短时间内容易地获得并提供用于制造用于固化硅的模具的方法时达到。 解决方案:当硅熔化液固化时使用的固化硅模具具有主要由二氧化硅玻璃和酚醛树脂固化的材料组成的模具主体。 用于固化硅的模具的制造方法包括以下步骤:在200-250℃下加热通过将酚醛树脂与石英玻璃混合而获得的成型材料,以将模塑材料中的酚醛树脂热固化,得到 模具主体具有预定的形状。 版权所有(C)2007,JPO&INPIT
    • 9. 发明专利
    • Apparatus and method for purifying silicon
    • 用于净化硅的装置和方法
    • JP2007191342A
    • 2007-08-02
    • JP2006010506
    • 2006-01-18
    • Nippon Steel Materials Co Ltd新日鉄マテリアルズ株式会社
    • DONOMAE HITOSHIKONDO JIROOKAJIMA MASAKI
    • C01B33/037
    • PROBLEM TO BE SOLVED: To provide an apparatus and a method for purifying silicon which is composed of a comparatively simple and inexpensive apparatus, has remarkably high removal speed for P, and can separate and remove impurities such as P in a raw material silicon industrially, easily and inexpensively, and by which high-purity silicon useful for a solar cell or the like can be manufactured commercially.
      SOLUTION: The apparatus is equipped with a chamber having pressure reduced to a prescribed value or less by a pressure-reducing means, a crucible for housing silicon installed in the chamber under reduced pressure, and a heating means for heating silicon in the crucible, where silicon is heated and melted under reduced pressure and impurities in the molten silicon are separated and removed by evaporation. The apparatus is equipped with a ripple induction means for enlarging the liquid surface area of the molten silicon. This apparatus is used for the method for purifying silicon.
      COPYRIGHT: (C)2007,JPO&INPIT
    • 解决的问题:为了提供一种由相对简单且廉价的装置组成的硅纯化装置和方法,对P的去除速度非常高,可以在原料中分离除去P等杂质 工业上容易且廉价的硅,可以商业制造用于太阳能电池等的高纯度硅。 解决方案:该装置配备有通过减压装置将压力降低到规定值以下的室,用于在减压下容纳安装在室中的硅的坩埚,以及用于在室内加热硅的加热装置 坩埚,其中硅在减压下被加热和熔融,并且通过蒸发分离和去除熔融硅中的杂质。 该装置配备有用于扩大熔融硅的液面的脉动感应装置。 该装置用于纯化硅的方法。 版权所有(C)2007,JPO&INPIT
    • 10. 发明专利
    • Method for refining silicon
    • 精制硅的方法
    • JP2007191341A
    • 2007-08-02
    • JP2006010417
    • 2006-01-18
    • Nippon Steel Materials Co Ltd新日鉄マテリアルズ株式会社
    • OKAZAWA KENSUKEOKAJIMA MASAKIKONDO JIRO
    • C01B33/037H01L31/04
    • Y02E10/50
    • PROBLEM TO BE SOLVED: To provide a method for improving the effect to remove the B in silicon by adding an additive to a slag material, which improves the migration speed of B in silicon to the slag and suppresses the recovery of B. SOLUTION: The method is for highly refining silicon by adding an oxide or a carbonate of an alkali metal or an oxide or a carbonate of an alkaline-earth metal and a material for slag comprising SiO 2 or Al 2 O 3 to a molten silicon and forming a slag layer on the molten silicon, characterized in that a mixture consisting of a carbon-based substance and a material for slag is added on the molten silicon. COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:提供一种通过向炉渣材料添加添加剂来提高除去硅中的B的效果的方法,其提高了硅中的B向渣的迁移速度并抑制了B的回收。 解决方案:该方法是通过添加碱金属或碱土金属的氧化物或碳酸盐的氧化物或碳酸盐以及包含SiO 2 SBS的炉渣的材料来高度精炼硅。 或Al 2 3 熔融硅,并在熔融硅上形成渣层,其特征在于由碳基物质和炉渣材料组成的混合物 加入到熔融硅上。 版权所有(C)2007,JPO&INPIT