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    • 2. 发明授权
    • Composite bearing
    • 复合轴承
    • US06332716B1
    • 2001-12-25
    • US09453059
    • 1999-12-02
    • Eiji KatoKatsumi SawanoTakayuki Shibayama
    • Eiji KatoKatsumi SawanoTakayuki Shibayama
    • C08L10100
    • F16C33/201C08L71/00Y10S384/908C08L2666/04
    • A polytetrafluoroethylene is added to a base resin consisting essentially of polyether ether ketone so that the proportion of polytetrafluoroethylene becomes 0.1 to 50% by weight based on the resin layer and dispersed in the form of particles in the base resin, whereby when the resulting resin layer is bonded to a backing metal to form a composite bearing, the peel strength of the resin layer per se and mechanical strength such as bonding force or the like between the backing metal and the resin layer can be inhibited from being deteriorated. When polytetrafluoroethylene having a molecular weight of 300,000 to 500,000 is used, it can be more easily dispersed in the form of particles in the base resin.
    • 将聚四氟乙烯加入到基本上由聚醚醚酮组成的基础树脂中,使得聚四氟乙烯的比例相对于树脂层为0.1〜50重量%,在基体树脂中以粒子的形式分散,由此当得到的树脂层 结合到背衬金属上以形成复合轴承,可以抑制树脂层本身的剥离强度和背衬金属与树脂层之间的机械强度(例如粘合力等)的劣化。 当使用分子量为30万到500,000的聚四氟乙烯时,它可以更容易地以基体树脂中的颗粒形式分散。
    • 4. 发明授权
    • Method of manufacturing multilayer material for plain bearing
    • 用于滑动轴承的多层材料的制造方法
    • US07067021B2
    • 2006-06-27
    • US10436145
    • 2003-05-13
    • Masahito FujitaEisaku InoueTakayuki Shibayama
    • Masahito FujitaEisaku InoueTakayuki Shibayama
    • C21D9/40C22F3/00
    • C22F1/00F16C33/125F16C33/14
    • A method of manufacturing a multilayer material including a back metal and a metal plate made from a metal differing from the back metal is disclosed. The method includes heating powder of the metal formed into the metal plate in a reducing atmosphere so that an oxide on a surface of the metal powder is deoxidized, and spreading the deoxidized metal powder onto the back metal and irradiating laser beam having an energy density of 10 to 100 kW/cm2 onto the metal powder spread on the back metal so that the metal powder is partially heated to be melted, while the laser beam is moved relative to the spread metal powder, and quenching the melted part of the metal powder at an underside of the back metal so that the melted part is rapidly solidified, whereupon the multilayer material has a dendritic structure in which the metal plate extends substantially vertically from a surface of the back metal, and the dendritic structure has a crystal grain size equal to or smaller than 0.02 mm at a cut surface thereof parallel to a surface of the back metal and/or a dendritic arm spacing equal to or smaller than 0.02 mm at a cut surface thereof vertical to the surface of the back metal.
    • 公开了一种制造包括背金属和金属板的多层材料的方法,该金属板由与背面金属不同的金属制成。 该方法包括在还原气氛中加热形成金属板的金属粉末,使金属粉末表面上的氧化物脱氧,并将脱氧金属粉末扩散到背面金属上,并照射能量密度为 将10至100kW / cm 2的金属粉末分散在背面金属上的金属粉末上,使得金属粉末被部分地加热熔化,同时激光束相对于铺展金属粉末移动,并且淬火 金属粉末的熔融部分在背面金属的下侧,使得熔融部分快速凝固,于是多层材料具有树枝状结构,其中金属板从背面金属的表面基本垂直地延伸,并且树枝状 结构在平行于背面金属的表面的切割面上和/或在切割面t处等于或小于0.02mm的树突臂间距的晶粒尺寸等于或小于0.02mm 这垂直于背面金属的表面。
    • 5. 发明授权
    • Sliding material
    • 滑动材料
    • US06864307B2
    • 2005-03-08
    • US09915568
    • 2001-07-27
    • Takahiro NiwaHideki IwataNobutaka HiramatsuTakayuki Shibayama
    • Takahiro NiwaHideki IwataNobutaka HiramatsuTakayuki Shibayama
    • F16C33/20C08J5/16C08K3/00C08K3/10C08L27/12C08L27/18C08K3/08
    • C08L27/18C08L27/12C08L2205/02C08L2666/04
    • Bush 1 comprises back metal layer 2 made from a steel plate and porous sintered metal layer 4 made from copper, provided on the surface of back metal layer 2 through copper plating layer 3 and impregnated and coated with sliding material 5 within and on the surface of porous sintered metal layer 4, where sliding material 5 comprises PTFE as the main component (not less than 50 vol. % of the entire material), 3-40 vol. % of Bi particles and/or Bi alloy particles, 1-40 vol. % of injection moldable fluororesin such as PFA, etc., 0.1-20 vol. % of hard particles such a W, Al2O3, etc., and 0.1-20 vol. % of a solid lubricant such as graphite, etc. The sliding material based on PTFE as the main component is free from lead and can further improve the wear resistance, while maintaining good sliding characteristics.
    • 衬套1包括由钢板制成的背金属层2和由铜制成的多孔烧结金属层4,其通过镀铜层3设置在背金属层2的表面上并在其表面内和表面上浸渍并涂覆有滑动材料5 多孔烧结金属层4,其中滑动材料5包含PTFE作为主要成分(不小于整个材料的50体积%),3-40体积% %的Bi颗粒和/或Bi合金颗粒,1-40体积% %的可注射成型氟树脂如PFA等,0.1-20体积% %的硬颗粒如W,Al 2 O 3等,和0.1-20体积% %的固体润滑剂如石墨等。以PTFE为主要成分的滑动材料不含铅,可以进一步提高耐磨性,同时保持良好的滑动特性。
    • 6. 发明授权
    • Plain bearing
    • 平面轴承
    • US06565258B1
    • 2003-05-20
    • US09665672
    • 2000-09-20
    • Tatsuo YamadaToshiaki KawachiHideo IshikawaTakayuki Shibayama
    • Tatsuo YamadaToshiaki KawachiHideo IshikawaTakayuki Shibayama
    • F16C1702
    • F16C33/106F16C17/12F16C33/04F16C33/1075F16C33/12F16C2240/40F16C2240/44
    • In order to enhance the fatigue resistance and the anti-seizure property while maintaining the embeddability, there is provided a plain bearing comprising a bearing alloy layer, an intermediate layer and an overlay layer sequentially formed on the inner surface of a back metal. The inner surface of the bearing alloy layer is provided with a recess “a” and protrusions “b”, thereby being made into a textured uneven surface. The protrusion has the shape of a oblique square at 45° relating to the circumferential direction, so that when a foreign particle X introduced between sliding surfaces of a shaft and the plain bearing is moved in the circumferential direction in accordance with the rotation of the shaft, the foreign particle X runs against a side edge of the protrusion “b” and moves along the side edge, thereby the embedding of the foreign particle X is promoted. If the foreign particle fails to be adequately embedded, the foreign particle leaves the side edge again.
    • 为了在保持嵌入性的同时提高耐疲劳性和抗咬合性,提供了一种滑动轴承,其包括依次形成在背面金属的内表面上的轴承合金层,中间层和覆盖层。 轴承合金层的内表面设置有凹部“a”和凸起“b”,从而形成纹理不均匀的表面。 突出部具有与圆周方向成45度角的倾斜方形的形状,使得当轴的滑动面和滑动轴承之间引入的异物X沿着轴的旋转沿圆周方向移动时 ,异物X相对于突起“b”的侧边缘延伸并且沿着侧边缘移动,从而促进了异物X的嵌入。 如果外来颗粒不能充分地嵌入,则外来颗粒再次离开侧边缘。
    • 8. 发明授权
    • Sliding member
    • 滑动构件
    • US06378670B1
    • 2002-04-30
    • US09457326
    • 1999-12-09
    • Naohisa KawakamiTsukimitsu HiguchiTakashi InabaKoichi YamamotoToshio EgamiTakayuki Shibayama
    • Naohisa KawakamiTsukimitsu HiguchiTakashi InabaKoichi YamamotoToshio EgamiTakayuki Shibayama
    • F16D6900
    • E04H9/021F16D2069/002
    • There is disclosed a sliding member which slidably contacts an counterpart member with friction and in which a friction force is varied without changing a contact pressure. A sliding member 11 is formed by covering a steel plate with sliding materials 13a to 13e different in friction coefficient. In this case, when a sliding direction of the counterpart member 14 is set to directions of arrows A and B, a sliding material 13a of a low friction coefficient is disposed in the middle, and the sliding materials 13b to 13e are arranged so that the friction coefficient gradually increases toward both terminal sides in the directions of arrows A and B of the sliding material 13a. According to the sliding member 11, the friction force increases as the counterpart member 14 moves in the directions of arrows A and B from the middle.
    • 公开了一种滑动构件,其以摩擦力滑动地接触配对构件,并且摩擦力在不改变接触压力的情况下变化。 滑动构件11通过用摩擦系数不同的滑动材料13a至13覆盖钢板而形成。 在这种情况下,当将配对构件14的滑动方向设定为箭头A和B的方向时,在中间设置低摩擦系数的滑动材料13a,并且滑动材料13b至13e被布置成使得 摩擦系数沿着滑动材料13a的箭头A和B的方向朝向两个末端侧逐渐增加。 根据滑动构件11,摩擦力随着对方构件14从中间沿箭头A和B的方向移动而增加。