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    • 3. 发明授权
    • Methods and apparatus for intermittent rotary ultrasonic bonding system
    • 间歇式旋转超声波接合系统的方法和装置
    • US6123792A
    • 2000-09-26
    • US134853
    • 1998-08-14
    • Jeffrey Joseph SamidaRobin Kurt NasonDaniel HooChris Lee HeikkinenJack Lee CouillardChinmay Suresh BetrabetJames Melvin GaestelPaul Gordon Klemp
    • Jeffrey Joseph SamidaRobin Kurt NasonDaniel HooChris Lee HeikkinenJack Lee CouillardChinmay Suresh BetrabetJames Melvin GaestelPaul Gordon Klemp
    • B29C65/00B29C65/08B32B31/00
    • B29C65/087B29C66/433B29C66/8226B29C66/83413B29C66/83415B29C66/934B29C66/939B29C66/729B29C66/7294B29C66/73921B29L2031/4878Y10T156/1737
    • This invention relates to apparatus and methods for intermittently bonding a substrate web in fabricating a blank subassembly for an absorbent article. The invention comprises ultrasonic bonding apparatus including an anvil roll, a substrate web thereon, and at least one rotary ultrasonic horn. The substrate web can comprise at least first and second layers of material. The rotary ultrasonic horn, in combination with the anvil roll, ultrasonically bonds intermittent segments of the first and second layers of the substrate web to each other. Such intermittent bonds can comprise end seals for the absorbent articles. The ultrasonic horn and anvil roll are periodically separated from each other to provide the intermittent bonding of the substrate web. An actuator apparatus periodically moves the anvil roll and ultrasonic horn from engaging contact with each other preventing bond formation. The actuator apparatus can include a cam mechanism moving one of the anvil roll and ultrasonic horn from engaging contact with the other during rotation of the rotary ultrasonic horn. The cam mechanism can create a physical gap between the ultrasonic horn and the anvil roll. The cam mechanism moves either the ultrasonic horn and the anvil roll toward the other of the ultrasonic horn and anvil roll at a velocity of no more than about 80 millimeters/second to prevent bounce or impact loading when the horn and anvil roll are in engaging contact. The anvil roll comprises a substrate-receiving surface generally moving the substrate web through the nip at a surface speed of at least 300 meters per minute. The ultrasonic system generally creates bonds between the first and second layers of the substrate web at least about 600 times per minute.
    • 本发明涉及用于在制造用于吸收制品的空白子组件时间歇地粘结基片腹板的装置和方法。 本发明包括超声波接合装置,其包括砧辊,其上的基材卷材和至少一个旋转超声波喇叭。 衬底腹板可以包括至少第一和第二层材料。 旋转式超声波喇叭与砧辊组合,超声波地将基片腹板的第一和第二层的间歇段彼此粘合。 这种间歇性粘合可以包括用于吸收制品的端部密封件。 超声波喇叭和铁砧辊彼此周期性地分离,以提供衬底腹板的间歇性接合。 致动器装置周期性地使砧辊和超声波喇叭彼此接合,从而防止结合。 致动器装置可以包括在旋转超声波喇叭旋转期间移动砧辊和超声波喇叭之一的凸轮机构与另一个接合。 凸轮机构可以在超声波喇叭和砧座辊之间产生物理间隙。 凸轮机构使超声波喇叭和砧座辊以超过约80毫米/秒的速度向超声波喇叭和砧座中的另一个移动,以防止喇叭和砧辊在接合触点时的反弹或冲击负载 。 砧辊包括通常以至少300米/分钟的表面速度将衬底腹板移动通过辊隙的基底接收表面。 超声波系统通常在每分钟至少约600次之间在衬底腹板的第一和第二层之间产生粘结。
    • 4. 发明授权
    • Methods and apparatus for a full width ultrasonic bonding device
    • 全宽超声波接合装置的方法和装置
    • US5817199A
    • 1998-10-06
    • US813512
    • 1997-03-07
    • Craig Steven BrenneckeJeffery Ray CottinghamPaul Gordon KlempJeffrey Joseph Samida
    • Craig Steven BrenneckeJeffery Ray CottinghamPaul Gordon KlempJeffrey Joseph Samida
    • B29C65/00B29C65/02B29C65/08B29L7/00D04H1/54B32B31/00
    • B29C66/81467B29C65/087B29C66/1122B29C66/21B29C66/3452B29C66/45B29C66/4722B29C66/81433B29C66/81469B29C66/83413B29C66/83415B29C66/91645B29C66/934B29C66/93451B29C66/939B29C66/96B29C66/433B29C66/727B29C66/729B29C66/7294B29C66/7392B29C66/73921B29C66/929B29K2105/04B29K2105/045B29K2105/0854B29L2009/00Y10T156/1737Y10T156/1739Y10T156/1741
    • This invention relates to apparatus and methods for fabricating a web or consolidating web precursor material in fabricating a web. The invention comprises ultrasonic bonding apparatus including an anvil roll receiving web materials thereon and receiving first and second rotary ultrasonic horns. The rotary ultrasonic horns, in combination with the anvil roll, ultrasonically bond segments of e.g. first and second webs to each other. Third and fourth rotary ultrasonic horns spaced about the circumference of the anvil roll, in combination with the anvil roll, ultrasonically bond other segments of the webs to each other. The full widths of the webs can be ultrasonically bonded using the rotary ultrasonic horns. An outer surface of the anvil roll preferably carries a bonding pattern defining the locations where bonding of the webs occurs. Additional e.g. third and fourth webs can be bonded by the ultrasonic bonding apparatus. Such bonding can occur after first and second webs have been bonded to each other by first and second rotary ultrasonic horns. In some instances, the third and fourth rotary ultrasonic horns can ultrasonically bond portions of the first and second webs that have already been bonded together by one or both of the first and second rotary ultrasonic horns. In other embodiments, multiple repeat bonding of substantially the same segment of the web can occur. In still other embodiments, a batt of bondable material such as fibers can be consolidated by ultrasonic bonding with rotary ultrasonic horns to form a unitary web. The apparatus can operate at web speeds greater than 1000 feet minute.
    • 本发明涉及用于在制造卷筒纸时制造卷材或固化卷材前体材料的装置和方法。 本发明包括超声波接合装置,其包括在其上容纳纤维网材料的砧辊,并且接收第一和第二旋转超声波喇叭。 旋转超声波喇叭与砧辊组合,超声波接合例如, 第一和第二网彼此。 与砧辊的圆周间隔开的第三和第四旋转超声波喇叭与砧辊组合超声波地将腹板的其他部分彼此连接。 腹板的全部宽度可以使用旋转式超声波喇叭超声波接合。 砧辊的外表面优选地承载着限定纤维网的结合发生位置的接合图案。 附加的 第三和第四纤维网可以通过超声波接合装置粘接。 这样的接合可以在第一和第二纤维网通过第一和第二旋转超声波喇叭彼此接合之后发生。 在一些情况下,第三和第四旋转超声波喇叭可以通过第一和第二旋转超声波喇叭中的一个或两个超声波地结合已经结合在一起的第一和第二腹板的部分。 在其它实施方案中,可以发生基本上相同的片段的多次重复键合。 在其他实施例中,可以通过与旋转超声波喇叭的超声波接合来固定诸如纤维之类的可粘合材料的絮垫以形成整体网。 该设备可以在大于1000英尺分钟的网速度下运行。