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1. 发明申请

US20080135530A1 METHOD OF MODIFYING THE END WALL CONTOUR IN A TURBINE USING LASER CONSOLIDATION AND THE TURBINES DERIVED THEREFROM 有权
标题翻译：使用激光合成技术在涡轮机中修复端壁轮廓的方法及其衍生的涡轮机
公开(公告)号：US20080135530A1
公开(公告)日：2008-06-12
申请号：US11609150
申请日：2006-12-11
申请人： Ching-Pang Lee , Hsin-Pang Wang , Ronald Scott Bunker , Sudhir Kumar Tewari , Magdi Naim Azer
发明人： Ching-Pang Lee , Hsin-Pang Wang , Ronald Scott Bunker , Sudhir Kumar Tewari , Magdi Naim Azer
IPC分类号： B23K26/20 , B23P15/02
CPC分类号： F01D5/145 , B22F3/1055 , B22F5/009 , B22F5/04 , C23C24/10 , C23C26/02 , F05D2230/234 , F05D2230/30 , F05D2230/50 , F05D2270/17 , Y02P10/295 , Y10T29/49238 , Y10T29/49318 , Y10T29/49336 , Y10T29/49337 , Y10T29/49746
摘要： Disclosed herein is a method comprising creating a weld pool using a laser; wherein the weld pool is created on a part of a turbine; and wherein the weld pool comprises molten metal or ceramic derived as a result of a heat interaction between the laser and the part of the turbine; adding a metal or a ceramic powder or a wire filler to the melt pool; and modifying the part of the turbine in a manner that results in a change of about 0.005 to about 50 volume percent in the part of the turbine, while improving the aerodynamic efficiency of the turbine in an amount of about 0.1 to about 5 percent over a corresponding unmodified turbine.
摘要翻译：本文公开了一种包括使用激光产生熔池的方法; 其中所述熔池在涡轮机的一部分上产生; 并且其中所述熔池包括由于所述激光器和所述涡轮机的所述部分之间的热相互作用而导出的熔融金属或陶瓷; 在熔池中加入金属或陶瓷粉末或丝线填料; 并且以在涡轮机部分中导致约0.005至约50体积％的变化的方式修改涡轮机的一部分，同时以相对于涡轮机的大约0.1％至大约5％的量改进涡轮机的空气动力学效率相应的未修改的涡轮机。

2. 发明授权

US08884182B2 Method of modifying the end wall contour in a turbine using laser consolidation and the turbines derived therefrom 有权
标题翻译：使用激光固结改变涡轮机端壁轮廓的方法和从其获得的涡轮机
公开(公告)号：US08884182B2
公开(公告)日：2014-11-11
申请号：US11609150
申请日：2006-12-11
申请人： Ching-Pang Lee , Hsin-Pang Wang , Ronald Scott Bunker , Sudhir Kumar Tewari , Magdi Naim Azer
发明人： Ching-Pang Lee , Hsin-Pang Wang , Ronald Scott Bunker , Sudhir Kumar Tewari , Magdi Naim Azer
IPC分类号： B23K26/00 , B23P6/00 , B64C11/00 , F01D5/20 , B22F5/00 , C23C24/10 , B22F3/105 , F01D5/14 , C23C26/02 , B22F5/04
CPC分类号： F01D5/145 , B22F3/1055 , B22F5/009 , B22F5/04 , C23C24/10 , C23C26/02 , F05D2230/234 , F05D2230/30 , F05D2230/50 , F05D2270/17 , Y02P10/295 , Y10T29/49238 , Y10T29/49318 , Y10T29/49336 , Y10T29/49337 , Y10T29/49746
摘要： A method of modifying an end wall contour is provided. The method includes creating a weld pool using a laser, adding a metal or a ceramic powder or a wire filler to the melt pool and modifying the part of the turbine in a manner that results in a change of about 0.005 to about 50 volume percent in the part of the turbine. The weld pool is created on a turbine component and contains molten metal or ceramic derived as a result of a heat interaction between the laser and the turbine component.
摘要翻译：提供了修改端壁轮廓的方法。该方法包括使用激光产生熔池，向熔池中加入金属或陶瓷粉末或线填料，并以导致约0.005至约50体积百分比变化的方式改变涡轮机部分涡轮机的一部分。焊池在涡轮机部件上产生并且包含由于激光器和涡轮机部件之间的热相互作用导致的熔融金属或陶瓷。

3. 发明授权

US08319146B2 Method and apparatus for laser cutting a trench 有权
标题翻译：用于激光切割沟槽的方法和装置
公开(公告)号：US08319146B2
公开(公告)日：2012-11-27
申请号：US12435547
申请日：2009-05-05
申请人： Ronald Scott Bunker , Wenwu Zhang , Wilbur Douglas Scheidt , Magdi Naim Azer , Marshall Gordon Jones , Ching-Pang Lee
发明人： Ronald Scott Bunker , Wenwu Zhang , Wilbur Douglas Scheidt , Magdi Naim Azer , Marshall Gordon Jones , Ching-Pang Lee
IPC分类号： B23K26/38
CPC分类号： F01D25/12 , B23K26/0624 , B23K26/389 , F01D25/285 , F05D2230/13 , F05D2260/202 , F05D2260/221 , Y02T50/67 , Y02T50/672 , Y02T50/676
摘要： A system for producing at least one trench to improve film cooling in a sample is provided. The system includes at least one laser source outputting at least one pulsed laser beam. The pulsed laser beam includes a pulse duration including a range less than about 50 μs, an energy per pulse having a range less than about 0.1 Joule, and a repetition rate with a range greater than about 1000 Hz. The system also includes a control subsystem coupled to the laser source, the control subsystem configured to synchronize a position of the sample with the pulse duration and energy level in order to selectively remove at least one of a thermal barrier coating, a bondcoat and a substrate metal in the sample to form the at least one trench.
摘要翻译：提供一种用于生产至少一个沟槽以改善样品中的膜冷却的系统。该系统包括输出至少一个脉冲激光束的至少一个激光源。脉冲激光束包括包括小于约50μs的范围的脉冲持续时间，具有小于约0.1焦耳的范围的每脉冲的能量以及范围大于约1000Hz的重复率。该系统还包括耦合到激光源的控制子系统，该控制子系统被配置为使样本的位置与脉冲持续时间和能量水平同步，以选择性地去除热障涂层，粘合涂层和基底中的至少一个金属，以形成至少一个沟槽。

4. 发明申请

US20100282721A1 SYSTEM AND METHOD FOR IMPROVED FILM COOLING 有权
标题翻译：改进膜片冷却的系统和方法
公开(公告)号：US20100282721A1
公开(公告)日：2010-11-11
申请号：US12435547
申请日：2009-05-05
申请人： Ronald Scott Bunker , Wenwu Zhang , Wilbur Douglas Scheidt , Magdi Naim Azer , Marshall Gordon Jones , Ching-Pang Lee
发明人： Ronald Scott Bunker , Wenwu Zhang , Wilbur Douglas Scheidt , Magdi Naim Azer , Marshall Gordon Jones , Ching-Pang Lee
IPC分类号： B23K26/38
CPC分类号： F01D25/12 , B23K26/0624 , B23K26/389 , F01D25/285 , F05D2230/13 , F05D2260/202 , F05D2260/221 , Y02T50/67 , Y02T50/672 , Y02T50/676
摘要： A system for producing at least one trench to improve film cooling in a sample is provided. The system includes at least one laser source outputting at least one pulsed laser beam. The pulsed laser beam includes a pulse duration including a range less than about 50 μs, an energy per pulse having a range less than about 0.1 Joule, and a repetition rate with a range greater than about 1000 Hz. The system also includes a control subsystem coupled to the laser source, the control subsystem configured to synchronize a position of the sample with the pulse duration and energy level in order to selectively remove at least one of a thermal barrier coating, a bondcoat and a substrate metal in the sample to form the at least one trench.
摘要翻译：提供一种用于生产至少一个沟槽以改善样品中的膜冷却的系统。该系统包括输出至少一个脉冲激光束的至少一个激光源。脉冲激光束包括包括小于约50μs的范围的脉冲持续时间，具有小于约0.1焦耳的范围的每脉冲的能量以及范围大于约1000Hz的重复率。该系统还包括耦合到激光源的控制子系统，该控制子系统被配置为使样本的位置与脉冲持续时间和能量水平同步，以选择性地去除热障涂层，粘合涂层和基底中的至少一个金属，以形成至少一个沟槽。

5. 发明授权

US07487819B2 Disposable thin wall core die, methods of manufacture thereof and articles manufactured therefrom 有权
标题翻译：一次性薄壁芯模，其制造方法和由其制造的制品
公开(公告)号：US07487819B2
公开(公告)日：2009-02-10
申请号：US11609117
申请日：2006-12-11
申请人： Hsin-Pang Wang , Marc Thomas Edgar , John Thomas Leman , Ching-Pang Lee , Eric Alan Estill
发明人： Hsin-Pang Wang , Marc Thomas Edgar , John Thomas Leman , Ching-Pang Lee , Eric Alan Estill
IPC分类号： B22C9/04 , B22C9/10
CPC分类号： B22C9/04 , B22C9/10 , C04B35/6269 , C04B2235/6026 , C04B2235/6028
摘要： Disclosed herein is a method comprising injecting into a thin wall disposable core die a slurry having a viscosity of about 1 to about 1,000 Pascal-seconds at room temperature when tested at a shear rate of up to 70 seconds−1 and a flow index of less than 0.6 at a pressure of up to about 7 kilograms-force per square centimeter; wherein the thin wall disposable core die has an average wall thickness of about 1.5 to about 10 millimeters; curing the slurry to form a cured ceramic core; removing the thin wall disposable core die from the cured ceramic core; and firing the cured ceramic core to form a solidified ceramic core.
摘要翻译：本文公开了一种方法，包括在室温下将剪切速率高达70秒-1并且流动指数较小的样品在室温下注入具有约1至约1,000帕斯卡 - 秒的粘度的薄壁一次性芯模中在0.6立方厘米的压力下，最高可达约7千克力; 其中所述薄壁一次性芯模的平均壁厚为约1.5至约10毫米; 固化浆料以形成固化的陶瓷芯; 从固化的陶瓷芯上去除薄壁一次性芯模; 并烧结固化的陶瓷芯以形成凝固的陶瓷芯。

6. 发明申请

US20080135202A1 COMPOSITE CORE DIE, METHODS OF MANUFACTURE THEREOF AND ARTICLES MANUFACTURED THEREFROM 有权
标题翻译：复合芯套，其制造方法及其制造的制品
公开(公告)号：US20080135202A1
公开(公告)日：2008-06-12
申请号：US11567477
申请日：2006-12-06
申请人： Ching-Pang Lee , Hsin-Pang Wang , Ram Kumar Upadhyay , Paul Richard Myers , Marc Thomas Edgar , Thomas Donald Martyn , Eric Alan Estill
发明人： Ching-Pang Lee , Hsin-Pang Wang , Ram Kumar Upadhyay , Paul Richard Myers , Marc Thomas Edgar , Thomas Donald Martyn , Eric Alan Estill
IPC分类号： B22C9/10 , B28B7/34
CPC分类号： B22C9/10 , B22C9/101 , B22C9/103 , B28B7/342 , B28B7/346
摘要： Disclosed herein is a composite core die comprising a reusable core die; and a disposable core die; wherein the disposable core die is in physical communication with the reusable core die; and further wherein surfaces of communication between the disposable core die and the reusable core die serve as barriers to prevent the leakage of a slurry that is disposed in the composite core die.
摘要翻译：本文公开了一种复合芯模，其包括可重复使用的芯模; 和一次性芯模; 其中所述一次性芯管芯与所述可重复使用的芯管芯物理连通; 并且其中一次性芯模和可重复使用的芯模之间的连通表面用作阻挡物以防止布置在复合芯模中的浆料的泄漏。

7. 发明授权

US06416283B1 Electrochemical machining process, electrode therefor and turbine bucket with turbulated cooling passage 有权
标题翻译：电化学加工工艺，其电极和涡轮机桶与紊流冷却通道
公开(公告)号：US06416283B1
公开(公告)日：2002-07-09
申请号：US09688579
申请日：2000-10-16
申请人： Robert A. Johnson , Ching-Pang Lee , Bin Wei , Hsin-Pang Wang
发明人： Robert A. Johnson , Ching-Pang Lee , Bin Wei , Hsin-Pang Wang
IPC分类号： F01D508
CPC分类号： B23H1/04 , B23H9/10 , B23H9/14 , F05B2260/222
摘要： An electrode having a dielectric coating is patterned to provide axially spaced rows of insulating material on the external surface of the electrode with one or more gaps in the insulating material of each row. The electrode is placed in a preformed hole of a turbine bucket and an electrolyte is provided for flow between the electrode and the walls of the hole. Upon application of an electrical current, portions of the material of the interior wall surface directly opposite the non-insulated portions of the electrode are dissolved, forming grooves. The insulated portions of the electrode leave axially spaced rows of projections extending toward the axis of the hole. The gaps in the rows or projections are axially misaligned. The projections form turbulators in the cooling flow passages of the bucket, enhancing the heat transfer coefficient.
摘要翻译：具有电介质涂层的电极被图案化以在电极的外表面上提供轴向隔开的一排绝缘材料，其中每行的绝缘材料中具有一个或多个间隙。将电极放置在涡轮机桶的预制孔中，并且提供电解质以在电极和孔的壁之间流动。在施加电流时，直接与电极的非绝缘部分相对的内壁表面的材料部分被溶解，形成凹槽。电极的绝缘部分沿着孔的轴线离开轴向间隔开的一列突起。行或突起中的间隙轴向不对准。这些突起在铲斗的冷却流动通道中形成涡轮，提高了传热系数。

8. 发明授权

US09566642B2 Composite core die, methods of manufacture thereof and articles manufactured therefrom 有权
标题翻译：复合芯模，其制造方法和由其制造的制品
公开(公告)号：US09566642B2
公开(公告)日：2017-02-14
申请号：US13801483
申请日：2013-03-13
申请人： Ching-Pang Lee , Hsin-Pang Wang , Ram Kumar Upadhyay , Paul Richard Myers , Marc Thomas Edgar , Thomas Donald Martyn , Eric Alan Estill
发明人： Ching-Pang Lee , Hsin-Pang Wang , Ram Kumar Upadhyay , Paul Richard Myers , Marc Thomas Edgar , Thomas Donald Martyn , Eric Alan Estill
IPC分类号： B22C9/10 , B28B7/34
CPC分类号： B22C9/10 , B22C9/101 , B22C9/103 , B28B7/342 , B28B7/346
摘要： A composite core die includes a reusable core die; and a disposable core die. The disposable core die is in physical communication with the reusable core die and surfaces of communication between the disposable core die and the reusable core die serve as barriers to prevent the leakage of a slurry that is disposed in the composite core die.
摘要翻译：复合芯模包括可重复使用的芯模; 和一次性芯片。一次性芯模与可重复使用的芯模具物理连通，并且一次性芯模和可重复使用的芯模之间的连通表面用作屏障，以防止布置在复合芯模中的浆料的泄漏。

9. 发明授权

US08413709B2 Composite core die, methods of manufacture thereof and articles manufactured therefrom 有权
标题翻译：复合芯模，其制造方法和由其制造的制品
公开(公告)号：US08413709B2
公开(公告)日：2013-04-09
申请号：US11567477
申请日：2006-12-06
申请人： Ching-Pang Lee , Hsin-Pang Wang , Ram Kumar Upadhyay , Paul Richard Myers , Marc Thomas Edgar , Thomas Donald Martyn , Eric Alan Estill
发明人： Ching-Pang Lee , Hsin-Pang Wang , Ram Kumar Upadhyay , Paul Richard Myers , Marc Thomas Edgar , Thomas Donald Martyn , Eric Alan Estill
IPC分类号： B22C9/00 , B22C9/10
CPC分类号： B22C9/10 , B22C9/101 , B22C9/103 , B28B7/342 , B28B7/346
摘要： A composite core die includes a reusable core die and a disposable core die; where the disposable core die is in physical communication with the reusable core die; and further where surfaces of communication between the disposable core die and the reusable core die serve as barriers to prevent the leakage of a slurry that is disposed in the composite core die.
摘要翻译：复合芯模包括可重复使用的芯模和一次性芯模; 其中一次性芯管芯与可重复使用的芯管芯物理连通; 并且进一步地，一次性芯模和可重复使用的芯模之间的连通表面用作阻挡物以防止布置在复合芯模中的浆料的泄漏。

10. 发明授权

US07938168B2 Ceramic cores, methods of manufacture thereof and articles manufactured from the same 失效
标题翻译：陶瓷芯，其制造方法和由其制造的制品
公开(公告)号：US07938168B2
公开(公告)日：2011-05-10
申请号：US11567521
申请日：2006-12-06
申请人： Ching-Pang Lee , Hsin-Pang Wang
发明人： Ching-Pang Lee , Hsin-Pang Wang
IPC分类号： B22C9/00 , B22C9/10
CPC分类号： B22C9/04 , B22C9/103
摘要： Disclosed herein is an integral casting core including a solidified first portion of a ceramic core and a solidified second portion of the ceramic core; wherein the solidified second portion is disposed upon the solidified first portion of the ceramic core by laser consolidation. The first solidified portion of the integral casting core, is manufactured by a process which includes disposing a slurry including ceramic particles into a metal core die; wherein an internal volume of the metal core die has a geometry equivalent to a portion of the geometry of the integral casting core; curing the slurry to form a cured first portion of the ceramic core; and firing the cured first portion of the ceramic core to form a solidified first portion of the ceramic core.
摘要翻译：本文公开了一种包括固化的陶瓷芯的第一部分的制品; 其中所述第一凝固部分通过包括将包含陶瓷颗粒的浆料设置在金属芯模中的方法制造; 其中所述金属芯片的内部体积具有等同于所述整体铸造芯的几何形状的一部分的几何形状; 固化浆料以形成陶瓷芯的固化的第一部分; 焙烧固化的陶瓷芯的第一部分以形成陶瓷芯的固化的第一部分; 和陶瓷芯的固化的第二部分; 其中固化的第二部分通过激光固结设置在陶瓷芯的固化的第一部分上。

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