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    • 1. 发明专利
    • Novel elastomer composite and method and apparatus therefor
    • 新型弹性体复合材料及其方法和装置
    • JP2012210822A
    • 2012-11-01
    • JP2012164635
    • 2012-07-25
    • Cabot Corpキャボット コーポレイションCabot Corporation
    • CHUNG BINGREEN SUSAN WPODOBNIK IVAN ZCIANCIOLO JOSEPH
    • B29B15/04B29B7/00B29B7/46B29B7/72B29B9/00B29K21/00
    • B29B7/002B29B7/007B29B7/46B29B7/465B29B7/60B29B7/72B29B7/7495B29B15/04B29C47/761C08J3/22
    • PROBLEM TO BE SOLVED: To provide an elastomer composite having a desired Mooney Viscosity.SOLUTION: Elastomer masterbatch is processed in a continuous compounder (100) having multiple parallel elongate rotors (106) axially oriented in an elongate processing chamber (104) for processing and controlling moisture level and the Mooney Viscosity. Optionally, additional materials are compounded into the masterbatch. Preferably, the masterbatch then is further processed in an open mill (120). Elastomer composites are produced in which fluid streams of particulate filler (57) and elastomer latex (58) are fed to the mixing zone (14, 50) of a coagulum reactor (48) to form a coagulated mixture in semi-confined flow continuously from the mixing zone (50) through a coagulum zone (52) to a discharge end (68) of the reactor. The particulate filler fluid is fed under high pressure to substantially completely coagulate the elastomer with the particular filler prior to the discharge end.
    • 要解决的问题:提供具有所需门尼粘度的弹性体复合材料。 解决方案:在具有在细长处理室(104)中轴向取向的多个平行细长转子(106)的连续混合器(100)中处理弹性体母料,用于处理和控制水分含量和门尼粘度。 任选地,将另外的材料混合到母料中。 优选地,然后在开式研磨机(120)中进一步处理母料。 生产弹性体复合材料,其中颗粒填料(57)和弹性体胶乳(58)的流体流被供给到凝结物反应器(48)的混合区域(14,50),以形成半封闭流动中的凝结混合物 混合区(50)通过凝结区(52)到达反应器的排放端(68)。 颗粒状填充液在高压下进料,在排出端之前用特定填料基本上完全凝固弹性体。 版权所有(C)2013,JPO&INPIT
    • 4. 发明申请
    • METHODS AND APPARATUS FOR PRODUCING AND TREATING NOVEL ELASTOMER COMPOSITES
    • 用于生产和处理新型弹性体复合材料的方法和装置
    • WO0062990A8
    • 2000-12-21
    • PCT/US0009925
    • 2000-04-13
    • CABOT CORP
    • CHUNG BINGREEN SUSAN WPODOBNIK IVAN ZCIANCIOLO JOSEPH
    • B29B7/00B29B7/46B29B7/72B29B9/00B29B15/04B29K21/00
    • B29B7/002B29B7/007B29B7/46B29B7/465B29B7/60B29B7/72B29B7/7495B29B15/04B29C47/761C08J3/22
    • Elastomer masterbatch is processed in a continuous compounder (100) having multiple parallel elongate rotors (106) axially oriented in an elongate processing chamber (104). Optionally, additional materials are compounded into the masterbatch, e.g., additives (58, 59), other elastomeric compositions, etc. Preferably, the masterbatch then is further processed in an open mill (120). Excellent control of Mooney Viscosity is achieved. In certain preferred embodiments, elastomer composites are produced by novel continuous flow methods and apparatus in which fluid streams of particulate filler (57) and elastomer latex (58) are fed to the mixing zone (14, 50) of a coagulum reactor (48) to form a coagulated mixture in semi-confined flow continuously from the mixing zone (50) through a coagulum zone (52) to a discharge end (68) of the reactor. The particulate filler fluid is fed under high pressure to the mixing zone (50), such as to form a jet stream to entrain elastomer latex fluid sufficiently energetically to substantially completely coagulate the elastomer with the particular filler prior to the discharge end (68) without need of adding acid or salt solution or other coagulation step. The coagulated elastomer and particular filler composite is fed into the aforesaid continuous compounder (100) for processing and control of its moisture level and Mooney Viscosity.
    • 弹性体母料在具有在细长处理室(104)中轴向取向的多个平行细长转子(106)的连续混合器(100)中进行加工。 任选地,将另外的材料混合到母料中,例如添加剂(58,59),其它弹性体组合物等。优选地,母料在开式研磨机(120)中进一步加工。 实现门尼粘度的良好控制。 在某些优选实施方案中,通过新颖的连续流动方法和装置制备弹性体复合材料,其中将颗粒填料(57)和弹性体胶乳(58)的流体流进料到凝结物反应器(48)的混合区(14,50) 以从混合区(50)连续地通过凝结区(52)到反应器的排放端(68)形成半封闭流的凝固混合物。 颗粒状填充液在高压下进料到混合区(50),例如形成喷射流,以充分力量地夹带弹性体胶乳流体,以在排出端(68)之前用特定填料基本上完全凝固弹性体,而没有 需要加入酸或盐溶液或其他凝结步骤。 将凝固的弹性体和特定的填料复合物进料到上述连续混合器(100)中,以加工和控制其水分含量和门尼粘度。
    • 8. 发明专利
    • METHOD OF AND APPARATUS FOR MAKING AND PROCESSING NOVEL ELASTOMER COMPOSITES
    • PL351964A1
    • 2003-07-14
    • PL35196400
    • 2000-04-13
    • CABOT CORP
    • CHUNG BINGREEN SUSAN WPODOBNIK IVAN ZCIANCIOLO JOSEPH
    • B29B7/00B29B7/46B29B7/72B29B9/00B29B15/04B29K21/00
    • Elastomer masterbatch is processed in a continuous compounder (100) having multiple parallel elongate rotors (106) axially oriented in an elongate processing chamber (104). Optionally, additional materials are compounded into the masterbatch, e.g., additives (58, 59), other elastomeric compositions, etc. Preferably, the masterbatch then is further processed in an open mill (120). Excellent control of Mooney Viscosity is achieved. In certain preferred embodiments, elastomer composites are produced by novel continuous flow methods and apparatus in which fluid streams of particulate filler (57) and elastomer latex (58) are fed to the mixing zone (14, 50) of a coagulum reactor (48) to form a coagulated mixture in semi-confined flow continuously from the mixing zone (50) through a coagulum zone (52) to a discharge end (68) of the reactor. The particulate filler fluid is fed under high pressure to the mixing zone (50), such as to form a jet stream to entrain elastomer latex fluid sufficiently energetically to substantially completely coagulate the elastomer with the particular filler prior to the discharge end (68) without need of adding acid or salt solution or other coagulation step. The coagulated elastomer and particular filler composite is fed into the aforesaid continuous compounder (100) for processing and control of its moisture level and Mooney Viscosity. Novel elastomer composites are produced. Such novel elastomer composites combine material properties and characteristics, such as choice of filler, elastomer, level of filler loading, moisture level, Mooney Viscosity, balance between molecular weight and amount of bound rubber, and macro-dispersion not previously achieved.
    • 9. 发明专利
    • BR0009801A
    • 2002-06-04
    • BR0009801
    • 2000-04-13
    • CABOT CORP
    • CHUNG BINGREEN SUSAN WPODOBNIK IVAN ZCIANCIOLO JOSEPH
    • B29B7/00B29B7/46B29B7/72B29B9/00B29B15/04B29K21/00
    • Elastomer masterbatch is processed in a continuous compounder (100) having multiple parallel elongate rotors (106) axially oriented in an elongate processing chamber (104). Optionally, additional materials are compounded into the masterbatch, e.g., additives (58, 59), other elastomeric compositions, etc. Preferably, the masterbatch then is further processed in an open mill (120). Excellent control of Mooney Viscosity is achieved. In certain preferred embodiments, elastomer composites are produced by novel continuous flow methods and apparatus in which fluid streams of particulate filler (57) and elastomer latex (58) are fed to the mixing zone (14, 50) of a coagulum reactor (48) to form a coagulated mixture in semi-confined flow continuously from the mixing zone (50) through a coagulum zone (52) to a discharge end (68) of the reactor. The particulate filler fluid is fed under high pressure to the mixing zone (50), such as to form a jet stream to entrain elastomer latex fluid sufficiently energetically to substantially completely coagulate the elastomer with the particular filler prior to the discharge end (68) without need of adding acid or salt solution or other coagulation step. The coagulated elastomer and particular filler composite is fed into the aforesaid continuous compounder (100) for processing and control of its moisture level and Mooney Viscosity. Novel elastomer composites are produced. Such novel elastomer composites combine material properties and characteristics, such as choice of filler, elastomer, level of filler loading, moisture level, Mooney Viscosity, balance between molecular weight and amount of bound rubber, and macro-dispersion not previously achieved.