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    • 1. 发明授权
    • Polycrystalline compact tables for cutting elements and methods of fabrication
    • 用于切割元件的多晶紧凑型表和制造方法
    • US09428967B2
    • 2016-08-30
    • US13794364
    • 2013-03-11
    • Baker Hughes Incorporated
    • Danny E. ScottMichael L. DosterAnthony A. DiGiovanni
    • E21B10/56E21B10/573E21B10/567
    • E21B10/56B24D18/0009E21B10/50E21B10/54E21B10/5676E21B10/5735E21B2010/563
    • Polycrystalline compact tables for cutting elements include regions of grains of super hard material. One region of grains (“first grains”) and another region of grains (“second grains”) have different properties, such as different average grain sizes, different super hard material volume densities, or both. The region of first grains and the region of second grains adjoin one another at grain interfaces that may include a curved portion in a vertical cross-section of the table. In some embodiments, discrete regions of the first grains may be vertically disposed between discrete regions of the second grains. As such, the tables have ordered grain regions of different properties that may inhibit delamination and crack propagation through the table when used in conjunction with a cutting element. Methods of forming the tables include forming the regions and subjecting the grains to a high-pressure, high-temperature process to sinter the grains.
    • 用于切割元件的多晶压实台包括超硬材料颗粒的区域。 颗粒的一个区域(“第一颗粒”)和另一个颗粒区域(“第二颗粒”)具有不同的性质,例如不同的平均颗粒尺寸,不同的超硬材料体积密度或两者。 第一颗粒的区域和第二颗粒的​​区域在颗粒界面处彼此相邻,其可以包括在工作台的垂直横截面中的弯曲部分。 在一些实施例中,第一晶粒的离散区域可以垂直地设置在第二晶粒的离散区域之间。 因此,这些表格已经排列了不同性质的颗粒区域,当与切割元件结合使用时,这些颗粒区域可能会抑制表中的分层和裂纹扩展。 形成台面的方法包括形成区域并使晶粒经受高压高温处理以烧结晶粒。
    • 8. 发明授权
    • Cutting elements including non-planar interfaces, earth-boring tools including such cutting elements, and methods of forming cutting elements
    • 包括非平面界面的切割元件,包括这种切割元件的钻孔工具以及形成切割元件的方法
    • US09140072B2
    • 2015-09-22
    • US13780698
    • 2013-02-28
    • Baker Hughes Incorporated
    • Derek L. NelmsMichael L. DosterJarod DeGeorgeDanielle M. Fuselier
    • E21B10/573
    • E21B10/5735
    • Cutting elements for earth-boring tools may comprise a substrate, a polycrystalline table comprising superhard material secured to the substrate at an end of the substrate, and a non-planar interface defined between the polycrystalline table and the substrate. The non-planar interface may comprise a cross-shaped groove extending into one of the substrate and the polycrystalline table and L-shaped grooves extending into the other of the substrate and the polycrystalline table proximate corners of the cross-shaped groove. Transitions between surfaces defining the non-planar interface may be rounded. Methods of forming cutting elements for earth-boring tools may comprise forming a substrate to have a non-planar end. The non-planar end of the substrate may be provided adjacent particles of superhard material to impart an inverse shape to the particles. The particles may be sintered to form a polycrystalline table, with a non-planar interface defined between the substrate and the polycrystalline table.
    • 用于钻孔工具的切割元件可以包括基底,多晶台,其包括在基底的端部固定到基底的超硬材料,以及限定在多晶台和基底之间的非平面界面。 非平面界面可以包括延伸到基板和多晶台之一的十字形凹槽以及延伸到十字形凹槽的拐角附近的基板和多晶台中的另一个的L形凹槽。 限定非平面界面的表面之间的转换可以是四舍五入的。 形成钻孔工具的切割元件的方法可包括形成基底以具有非平面端。 衬底的非平面端可以邻近超硬材料的颗粒设置,以赋予颗粒的倒数形状。 可以将颗粒烧结以形成多晶台,在基底和多晶台之间限定非平面界面。
    • 9. 发明申请
    • POLYCRYSTALLINE COMPACT TABLES FOR CUTTING ELEMENTS AND METHODS OF FABRICATION
    • 用于切割元件的多晶紧凑表和制造方法
    • US20140246252A1
    • 2014-09-04
    • US13794364
    • 2013-03-11
    • BAKER HUGHES INCORPORATED
    • Danny E. ScottMichael L. DosterAnthony A. DiGiovanni
    • E21B10/567
    • E21B10/56B24D18/0009E21B10/50E21B10/54E21B10/5676E21B10/5735E21B2010/563
    • Polycrystalline compact tables for cutting elements include regions of grains of super hard material. One region of grains (“first grains”) and another region of grains (“second grains”) have different properties, such as different average grain sizes, different super hard material volume densities, or both. The region of first grains and the region of second grains adjoin one another at grain interfaces that may include a curved portion in a vertical cross-section of the table. In some embodiments, discrete regions of the first grains may be vertically disposed between discrete regions of the second grains. As such, the tables have ordered grain regions of different properties that may inhibit delamination and crack propagation through the table when used in conjunction with a cutting element. Methods of forming the tables include forming the regions and subjecting the grains to a high-pressure, high-temperature process to sinter the grains.
    • 用于切割元件的多晶压实台包括超硬材料颗粒的区域。 颗粒的一个区域(“第一颗粒”)和另一个颗粒区域(“第二颗粒”)具有不同的性质,例如不同的平均颗粒尺寸,不同的超硬材料体积密度或两者。 第一颗粒的区域和第二颗粒的​​区域在颗粒界面处彼此相邻,其可以包括在工作台的垂直横截面中的弯曲部分。 在一些实施例中,第一晶粒的离散区域可以垂直地设置在第二晶粒的离散区域之间。 因此,这些表格已经排列了不同性质的颗粒区域,当与切割元件结合使用时,这些颗粒区域可能会抑制表中的分层和裂纹扩展。 形成台面的方法包括形成区域并使晶粒经受高压高温处理以烧结晶粒。
    • 10. 发明申请
    • CUTTING ELEMENTS INCLUDING NON-PLANAR INTERFACES, EARTH-BORING TOOLS INCLUDING SUCH CUTTING ELEMENTS, AND METHODS OF FORMING CUTTING ELEMENTS
    • 包括非平面界面的切割元件,包括这种切割元件的接地工具以及形成切割元件的方法
    • US20140238753A1
    • 2014-08-28
    • US13780698
    • 2013-02-28
    • BAKER HUGHES INCORPORATED
    • Derek L. NelmsMichael L. DosterJarod DeGeorgeDanielle M. Fuselier
    • E21B10/573
    • E21B10/5735
    • Cutting elements for earth-boring tools may comprise a substrate, a polycrystalline table comprising superhard material secured to the substrate at an end of the substrate, and a non-planar interface defined between the polycrystalline table and the substrate. The non-planar interface may comprise a cross-shaped groove extending into one of the substrate and the polycrystalline table and L-shaped grooves extending into the other of the substrate and the polycrystalline table proximate corners of the cross-shaped groove. Transitions between surfaces defining the non-planar interface may be rounded. Methods of forming cutting elements for earth-boring tools may comprise forming a substrate to have a non-planar end. The non-planar end of the substrate may be provided adjacent particles of superhard material to impart an inverse shape to the particles. The particles may be sintered to form a polycrystalline table, with a non-planar interface defined between the substrate and the polycrystalline table.
    • 用于钻孔工具的切割元件可以包括基底,多晶台,其包括在基底的端部固定到基底的超硬材料,以及限定在多晶台和基底之间的非平面界面。 非平面界面可以包括延伸到基板和多晶台之一的十字形凹槽以及延伸到十字形凹槽的拐角附近的基板和多晶台中的另一个的L形凹槽。 限定非平面界面的表面之间的转换可以是四舍五入的。 形成钻孔工具的切割元件的方法可包括形成基底以具有非平面端。 衬底的非平面端可以邻近超硬材料的颗粒设置,以赋予颗粒的倒数形状。 可以将颗粒烧结以形成多晶台,在基底和多晶台之间限定非平面界面。