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    • 4. 发明授权
    • Apparatus and method for controlling powder deposition in a plasma spray
process
    • 用于在等离子体喷涂工艺中控制粉末沉积的装置和方法
    • US5047612A
    • 1991-09-10
    • US475471
    • 1990-02-05
    • Sudhir D. SavkarRobert D. Lillquist
    • Sudhir D. SavkarRobert D. Lillquist
    • B05B12/12C23C4/12H05H1/42
    • C23C4/12B05B12/084H05H1/42B05B7/226
    • An apparatus and method for controlling the powder deposition and deposit pattern in a plasma spray process are provided in which an infrared imaging detector and associated processors are employed to provide an image of the temperature distribution of the deposit and to provide an identification of the impact point of the most recent powder deposit, and in which a cyclone separator or other device is used to modulate the flow rate of the carrier gas in which the powder is entrained at the point where the powder and gas are injected into a plasma plume, in order to move the impact point of the powder from the sensed location to a desired location. An injector tube is provided in a cross-flow injection system which may be sized to compensate for variations in the desired injection velocities of particles of different sizes, and the variations in the rate at which such particles are accelerated in the injection tube. A control computer is optionally provided to permit on-line control of the carrier gas flow rate by receiving the sensed image and comparing the information in the image to a reference pattern, and adjusting the carrier gas flow rate at the injector tube accordingly.
    • 提供了一种用于在等离子体喷射过程中控制粉末沉积和沉积图案的装置和方法,其中使用红外成像检测器和相关联的处理器来提供沉积物的温度分布的图像并提供冲击点的识别 的最近的粉末沉积物,并且其中使用旋风分离器或其它装置来调节在粉末和气体被注入等离子体羽流的点处夹带粉末的载气的流速,按顺序 以将粉末的影响点从感测位置移动到期望的位置。 注射管设置在横流注射系统中,该系统的尺寸可以补偿不同尺寸的颗粒的期望喷射速度的变化,以及这种颗粒在注射管中被加速的速率的变化。 可选地提供控制计算机以允许通过接收感测图像并将图像中的信息与参考图案进行比较,并相应地调节注射管的载气流量来对载气流速进行在线控制。
    • 5. 发明授权
    • Composite visible/thermal-infrared imaging apparatus
    • 复合可见/热红外成像装置
    • US4751571A
    • 1988-06-14
    • US79209
    • 1987-07-29
    • Robert D. Lillquist
    • Robert D. Lillquist
    • G01J5/48H04N5/33
    • H04N5/332G01J5/48H04N5/33
    • Multispectral imaging apparatus for producing a composite dual wavelength visible/infrared image includes a wavelength independent focus reflective optical system for receiving a visible and infrared radiation from a scene and for providing a focused beam of radiation, a beam splitter for splitting the beam into a beam of visible radiation and a beam of infrared radiation, a visible radiation detector for receiving the visible radiation and for producing a first signal, and infrared radiation detector for receiving the infrared radiation and for producing a second signal, and a signal processing and display system for converting the first and second signals into video signals corresponding to a visible black and white image of the scene and a step-tone or false color infrared image of the scene. The images are combined in exact spatial registration to produce a composite image comprising a black and white visible image with portions of the image highlighted in color in accordance with the infrared radiation received from corresponding portions of the scene.
    • 用于产生复合双波长可见/红外图像的多光谱成像装置包括用于从场景接收可见光和红外辐射并用于提供聚焦辐射束的波长无关聚焦反射光学系统,用于将光束分成束 可见辐射和一束红外辐射,用于接收可见辐射并用于产生第一信号的可见辐射检测器,以及用于接收红外辐射和产生第二信号的红外辐射检测器,以及用于产生第二信号的信号处理和显示系统 将第一和第二信号转换为与场景的可见黑白图像相对应的视频信号,以及场景的逐步色调或伪彩色红外图像。 以精确的空间配准组合图像以产生包括黑色和白色可见图像的合成图像,其中图像的部分根据从场景的相应部分接收到的红外辐射而以彩色突出显示。
    • 8. 发明授权
    • Method and apparatus for casting an electron beam melted metallic
material in ingot form
    • 铸造电子束熔融金属材料的方法和装置
    • US5273102A
    • 1993-12-28
    • US988362
    • 1992-12-09
    • Robert D. LillquistCharles B. AdasczikGordon B. HunterRichard G. Menzies
    • Robert D. LillquistCharles B. AdasczikGordon B. HunterRichard G. Menzies
    • B22D11/11B22D23/06B22D11/16B22D27/02
    • B22D11/11B22D23/06
    • A method and apparatus for casting a molten metallic material in ingot form are provided wherein the molten metallic material is transported to the ingot mold and an upper surface temperature and temperature distribution of the molten metal pool in the casting mold are measured by an imaging radiometer which is disposed external to a vacuum chamber enclosing the ingot mold, and is disposed to view the ingot pool surface through a sight port. At least one electron beam gun is employed to direct a stream of electrons at the ingot pool surface, the intensity of which is selectively modulated and the impingement of the stream of electrons is simultaneously selectively positioned in order to maintain a desired preselected mold pool surface temperature and temperature distribution thereby yielding a preselected metallurgical structure in the solidified ingot. The imaging radiometer may provide a video signal as an output, and may be connected to a video analyzer and video monitor which are used to provide an image of the surface temperature and temperature distribution, enabling an operator to control the electron beam gun in performing the ingot casting method.
    • 提供一种用于铸造锭状熔融金属材料的方法和装置,其中熔融的金属材料被输送到锭铸模,并且通过成像辐射计测量铸模中的熔融金属池的上表面温度和温度分布, 设置在包围铸锭模具的真空室的外部,并且设置成通过视口观察铸锭池表面。 使用至少一个电子束枪来引导晶锭池表面的电子流,其强度被选择性地调制并且电子流的冲击同时被选择性地定位,以便保持期望的预选模具池表面温度 和温度分布,从而在固化锭中产生预选的冶金结构。 成像辐射计可以提供视频信号作为输出,并且可以连接到用于提供表面温度和温度分布的图像的视频分析仪和视频监视器,使得操作者能够控制电子束枪执行 锭铸造方法。
    • 9. 发明授权
    • Infrared sensor for the control of plasma-jet spray coating and electric
are heating processes
    • 用于等离子体喷涂和电气控制的红外传感器是加热过程
    • US4656331A
    • 1987-04-07
    • US710765
    • 1985-03-11
    • Robert D. LillquistRichard G. MenziesRichard W. Lober
    • Robert D. LillquistRichard G. MenziesRichard W. Lober
    • B23K9/095B23K15/00
    • B23K9/0956B05B12/082B05B7/226B22D11/001B22D11/113B22D21/02C23C4/134H05H1/0043
    • A multi-purpose optical sensor operates in the medium-to-far infrared wavelength spectral region to sense the surface temperature of plasma-jet spray coating materials. This plasma itself emits little or no radiation in this region and, accordingly, the output signal from the sensor is used to adjust the electrical input and other variables associated with the plasma spray torch to insure that particles arriving at the substrate surface to be coated are, in fact, in a molten state. The sensor employs infrared filters and, additionally, the sensor is used to monitor not only coating and temperature but also plasma beam divergence and particle seeding density to provide other control functions.In another embodiment, the sensor is used to measure the temperature and size of a molten metal pool in the presence of an electric arc, as in the case of the melting and pouring of metal to form ingots, and to control the electric arc and other melting parameters so as to control the size and temperature of the molten pool. It may also be used to locate the position of foreign matter on the surface of the molten pool and to manipulate the arc so as to move the foreign matter away from the pouring region, thereby restricting the amount of such foreign matter which enters the poured metal stream, thus producing cleaner ingots having improved freedom from inclusions.
    • 多用途光学传感器在中至远红外波长光谱区域中工作,以感测等离子喷涂喷涂材料的表面温度。 该等离子体本身在该区域中发射很少或没有辐射,因此来自传感器的输出信号用于调整电输入和与等离子体喷枪相关联的其他变量,以确保到达待涂覆的基板表面的颗粒为 事实上,在熔融状态。 该传感器采用红外线过滤器,此外,该传感器不仅用于监测涂层和温度,还用于监测等离子体束发散和颗粒播种密度,以提供其他控制功能。 在另一个实施例中,传感器用于在存在电弧的情况下测量熔融金属池的温度和尺寸,如熔融和浇注金属以形成锭的情况,并且控制电弧等 熔融参数以控制熔池的尺寸和温度。 也可以用于定位熔池表面上的异物位置并操纵电弧,以将异物移离浇注区域,从而限制进入浇注金属的异物量 从而产生具有改善的与夹杂物的自由度的更清洁的锭料。